WAYNE-DALTON

COMMERCIA

LDOORSYSTEMS

ROLLING STEEL FIRE DOORSTHE INDUSTRY’S MOST INNOVATIVE FIRE DOOR

Wayne-Dalton FireStar Rolling Steel Fire Doors provide a practicaland innovative solution to safety and fire protection.

FireStar doors can be drop-tested and reset at any time by anyone,such as a facility manager or maintenance supervisor, thanks to astandard auto-reset feature.

The FireStar door features a forward-thinking design that outperformsindustry standard fire doors in all areas, including auto-reset testingcapability; smooth, quiet operation; and reliable, long-lastingperformance.

F I R E S TA R ™

• SIZES UP TO 24’WIDEAND 24’ HIGH

• EASY TOTESTWITHSTANDARD AUTO-RESET

• QUIET OPERATION

• UL / FM RATED

• CONFORMS TO NFPASTANDARD 80(NATIONAL FIRE PROTECTION ASSOCIATION)

700

FIRESTAR™ 700 SERIES

FireStar rolling steel fire doors are a simple andinnovative solution for your safety and fire protectionneeds. Critical elements necessary in the reliablefunction of fire doors are incorporated as standardfeatures with FireStar’s revolutionary design.

SafetyThe FireStar door can be drop tested easily and reset ina matter of seconds at any time; no tools or servicetechnicians are required. Please note that this can bedone in addition to the door’s required annual inspectionby a trained door systems technician. By self-testingthroughout the year, facility personnel can be even moreconfident that their door will function safely in the eventof fire.

The drop-out mechanism is designed to eliminate downtime during drop testing while the viscous governortechnology results in smoother, quieter door operation.

ReliabilityFireStar’s revolutionary design uses apatent-pending planetary gear on the drop-outmechanism ensuring years of reliable service anddrop-out performance.

Factory tested and approved for a minimum of20,000 cycles, the FireStar door can be used andtested on a regular basis without concerns ofpremature failure.

FireStar fire doors have been tested andapproved to meet the requirements of wellknown agencies, such as UnderwritersLaboratories and Factory Mutual, and conform toNFPA Standard 80.

SimplicityWayne-Dalton incorporates one standardizedcomponent design for all FireStar doorsregardless of size, and utilizes fewer parts thanother models.This helps to ensure more accurateinstallations and reduces the possibility ofpotential service calls in the future.

And as an added benefit, eliminating one of thefusible link cables helps the door and surroundingarea look cleaner and less cluttered. It alsoreduces the risk of cable interference with othernearby fixtures.

ROLLING STEEL FIRE DOORS

• Easy testing and auto-reset• Innovative planetary gear design approved and tested fora minimum of 20,000 cycles

• Preassembled drop-out mechanism• Viscous governor technology• Single fusible link cable routing• Standardized component design for all door sizes• Chain hoist or motor operated• Available with left-hand or right-hand operation• UL / FM approved

Features

www.wayne-dalton.com/commercial

700 SERIES

• Revolutionary Fire Door control device utilizing a planetary gear arrangement to disconnect theoperator and drop the door in the event of a fire.• Easily drop test and reset a fire door without resetting spring tension and rerouting cables.• Utilizes a viscous governor to drop the door with minimal noise and vibration.

FireStar Door Control Device

Test Device — FireStar doors feature an easy-to-use release handle.

Patent pending. Patent pending.Patent pending.

30"

D

Y

X

17"

OPE

NIN

GH

EIG

HT

"F"

B

UNITPOWER

2"

Y

POWERUNIT

2"

17"

X

30"

D B

LEFT GUIDESIDEROOM

LINTEL

WHEELADJUSTING HOOD

RIGHT GUIDESIDEROOM

HOIST

UNITPOWER

EMERGENCY

OPENING WIDTH A6" BRACKETSIDEROOM

10" BRACKETSIDEROOM

2"

2

X

Y

D B

13"

D

Y

X

13"

HAND CHAIN

RIGHT SIDEROOMLEFT SIDEROOM

LINTEL

WHEELADJUSTING

HOOD

OPENING WIDTH A

SECTION (UNDER LINTEL) SECTIONELEVATION

SECTION (UNDER LINTEL)ELEVATION SECTION

CHAIN HOIST OPERATION

BRACKET MOUNTED POWER UNIT

1/4"+GDOPENING WIDTH "A"1/4"+GD

1/4"+GDOPENING WIDTH "A"1/4"+GD

ANGLE GUIDES - FACE MOUNTED TO MASONRY

ANGLE GUIDES - FACE MOUNTED TO STEEL

ANGLE GUIDES - MOUNTED BETWEEN JAMBS

OPENING WIDTH "A"

CLEAR OPENING

JAMBJAMB

L RGD GD

COMMON GUIDE MOUNTING OPTIONS

ROLLING STEEL FIRE DOORS

700 SERIES

700 Series Door

GD WIDTH

27⁄8"TO 13'6"WIDTH

213⁄16"TO 20'0"WIDTH

31⁄4"TO 24'0"WIDTH

NOTE: Dimensions are for general referenceonly and not for construction purposes.

WayneGuard Release Systems Smoke DetectorsHorns and Strobes

ROLLING STEEL FIRE DOORS

ACCESSORIES

No. 4—Curved-faced single crownslat available in up to 18-gauge steel orstainless steel. Depth of crown: 7⁄8", 25⁄8"on centers.

No. 14—Flat-faced slat available in up to18-gauge steel or up to 18-gauge stainlesssteel. Depth of crown: 3⁄4", 27⁄16" on centers.

No. 2—Curved-faced single crownslat available in up to 20-gauge steel orstainless steel. Depth of crown: 1⁄2", 17⁄8"on centers.

No. 17—Flat-faced slat in up to20-gauge steel or stainless steel. Depth ofcrown: 1⁄2", 17⁄8" on centers.

SLAT PROFILES

NOTE: Dimensions are for general referenceonly and not for construction purposes.

Width A

HEIGHT B (OPENING HEIGHT)

9'0" TO 14'0" TO 18'0" TO 24'0"

BRACKETSIZE SIDE ROOM

BRACKETSIZE SIDE ROOM

BRACKETSIZE SIDE ROOM

BRACKETSIZE SIDE ROOM

X Y R L X Y R L X Y R L X Y R L

2" SLAT

TO 20'0" 16–1⁄2" 15" 10" 6" 18–1⁄2" 17" 10" 6" 20" 19" 10" 6" 22" 21" 10" 6"

3" SLAT

TO 24'0" 16–1⁄2" 15" 10" 6" 20" 19" 10" 6" 22" 21" 10" 6" 24" 23" 10" 6"

700 Series (Face Mounted)

Width A

HEIGHT B (OPENING HEIGHT)

9'0" TO 14'0" TO 18'0" TO 24'0"

BRACKETSIZE SIDE ROOM

BRACKETSIZE SIDE ROOM

BRACKETSIZE SIDE ROOM

BRACKETSIZE SIDE ROOM

X Y R L X Y R L X Y R L X Y R L

2" SLAT

TO 20'0" 16–1⁄2" 15" 7-1⁄16" 9-1⁄16" 18–1⁄2" 17" 7-1⁄16" 9-1⁄16" 20" 19" 7-1⁄16" 9-1⁄16" 20" 19" 7-1⁄16" 9-1⁄16"

3" SLAT

TO 24'0" 16–1⁄2" 15" 7-1⁄16" 9-1⁄16" 18–1⁄2" 17" 7-1⁄16" 9-1⁄16" 22" 21" 7-1⁄16" 9-1⁄16" 24" 23" 7-1⁄16" 9-1⁄16"

20'0" TO24'0" 16–1⁄2" 15" 7-1⁄2" 10-1⁄4" 18–1⁄2" 17" 7-1⁄2" 10-1⁄4" 22" 21" 7-1⁄2" 10-1⁄4" 25" 25" 7-1⁄2" 10-1⁄4"

700 Series (Between Jambs Mounted, Under Lintel)

The Door & Access SystemsManufacturers Association (DASMA)supports periodic inspection of Fire Doorassemblies as stated in the National FireProtection Association Standard 80.

UL®

ROLLING FIRE DOOR NO.

HRSFIRE RATING:

SERIAL NUMBER:

ROLLING DOOR DIVISION 14512 LINCOLN WA Y E. DALTON, OH 44618 028-0110-04

C US

CLASSIFIED

®

EXCEPT FOR SIZE AND TEMPERATURE RISE, THISDOOR HAS BEEN MANUFACTURED INCOMPLIANCE WITH UL LISTING FILE R107 ANDTO THE REQUIREMENT FOR DOORS OF THISCLASS AND TYPE.UL

OVERSIZE ROLLINGFIRE DOOR NO.

HRSFIRE RATING:

SERIAL NUMBER:

ROLLING DOOR DIVISION 14512 LINCOLN WAY E. DALTON, OH 44618 028-0109-04

C US

CLASSIFIED

®

®

UNDERWRITERS' LABORATORIES OF CANADA

ULCLISTED

NO.

HOMOLOGUE

FIRE DOOR

INDUSTRIES CORPORATION LIMITED

PORTE COUPE-FEURATINGDUREE: 3 HR.

CAMBRIDGE ONTARIO

ROLLING STEEL FIRE DOORS

700 SERIES

ROLLING STEEL FIRE DOORS

PART I – GENERAL1.01 Work Included

A. The opening will be equipped withWayne-Dalton700 Series rolling doors.

1.02 Related WorkA. Opening preparation,miscellaneous or structural

metal work,access panels, finish or field painting,field electrical wiring,wire,conduit, fuses,anddisconnect switches are in the Scope ofWork ofother divisions or trades.

1.03 Reference StandardsA. ANSI/DASMA204 –American National

Standards Institute Specifications for rated fire rollingdoors published by Door & Access SystemsManufacturersAssociation International.

B. ASTMA123 – Zinc [hot-dipped galvanized]coatings on iron and steel products.

C. ASTMA229 – Steel wire,oil-tempered formechanical springs.

D. ASTMA-653-94 – Steel sheet,zinc-coated[galvanized] by the hot-dipped process,commercial quality.

E. UL10B – Underwriters’ Laboratories (UL) FireTestsof DoorAssemblies

F. NFPA 80 – National Fire ProtectionAgency – FireDoors and Other Opening Protectives

1.04 Quality AssuranceA. Rolling doors and all accessories and components

required for complete and secure installations shall bemanufactured as a system from one manufacturer.

1.05 SystemsDescriptionA. Rolling Door:Type:

Model 700B. Mounting: [steel][masonry][drywall over minimum

16-gauge steel studs or wood studs] jambsC. Operation: [chain hoist] [motor]

[motor with chain hoist]D. Material:Galvanized steel with polyester finish paint

1.06 SubmittalsA. Shop Drawings:Clearly indicate the following:

1. All details required for complete operationand installation.

2. Hardware locations.3. Type of metal and finish for door sections.4. Finish for miscellaneous components andaccessories.

B. Product Data: Indicating manufacturer’s productdata,and installation instructions.

1.07 Delivery, Handling, StorageA. Deliver products in manufacturer’s original

containers,dry,undamaged,seals and labels intact.B. Store and protect products in accordance with

manufacturer’s recommendations.

1.08 WarrantyA. Standard manufacturer’s one year warranty against

defects in material and workmanship.

PART I I – PRODUCTS2.01 Curtain

A. Curtain will be composed of interlocking curved [flat]slats [22,20,18 gauge galvanized steel] [22,20 stainlesssteel] slats, roll-formed perASTM standards.Ends ofalternate slats will be fitted with metal endlocks.

B. Bottom Bar will consist of two equal steel[stainless steel] angles, .121" minimumthickness, to stiffen curtain,with optionalastragal. When required for additional security,provide [slide bolts] [cylinder locks] on the bottombar operable from [coil side] [both sides].

2.02 GuidesA. Guides will be roll-formed steel structural grade, three

angle assembly of steel [stainless steel] to form a slotof sufficient depth to retain curtains in guides and toallow expansion at all bolt connections. (Perimeterbrush seals may be installed to reduce smoke/airinfiltration around door opening)

2.03 BracketsA. Brackets will be of 3/16” [1/4"] minimum thick steel

plates,with permanently sealed ball bearings.Designedto enclose ends of coil and provide support forcounterbalance pipe at each end.

2.04 CounterbalanceA. Curtain to be coiled on a pipe of sufficient size to

carry door load with deflection not to exceed .033"per foot of door span and to be correctly balanced byhelical springs,oil tempered torsion type.Cast ironbarrel plugs will be used to anchor springs to tensionshaft and pipe.

2.05 HoodA. Hood will be minimum 24-gauge [galvanized]

[stainless steel] sheet metal, flanged at top forattachment to header and flanged at bottom toprovide longitudinal stiffness.Hood will enclose curtaincoil and counterbalance mechanism. All FM hoods willbe furnished with a steel hood baffle.

2.06 FinishA. Shop coat of rust inhibitive primer on non-galvanized

surfaces and operating mechanisms.Guides andbracket plates will be coated with a flat black primepaint.Stainless steel finish available.Curtain color willbe [white] [blue] [gray] [beige] [brown](white,blue,beige,brown only available as 22 gauge).Powdercoating is available in 180 colors.

2.07 OperationA. Door will be operated by means of [chain hoist with

gear drive reduction] [motor operation].Optional [electrical] [pneumatic] sensing edge to beattached to bottom bar to [stop] [stop and reverse]the door when it contacts an object during theclosing cycle.

2.08 ReleaseMechanismA. Doors will be equipped with FireStar release

mechanism,requiring only one cable to be routed tothe operated side (cable not required to be routed toadjusting wheel side.) Doors will close by a thermallyactuated link rated at 165 degrees F,or by an optionallisted releasing device,or by manually operating therelease handle. All spring tension shall be maintainedwhen the release mechanism is activated. After closingby manual operation of release handle, the door shallbe able to be reset by one person from one side ofthe door (re-engaging the release handle).

2.09 GovernorA. If required by the size of the door,a viscous governor

will be furnished to regulate the rate of descent of thedoor in a quiet manner. It will be the engagementtype which is not engaged during normal dooroperation,but which after cable release,will retard thespeed during automatic door closure to under 2’ persecond and not less than 6” per second.

2.10 LabelsA. Rolling fire doors will bear the ¾ (three-quarter)

hour,11⁄2 (one and one-half) hour,3 (three) hour or4 (four) hour label provided they are <= 12’ high,<= 13’6” wide. They will bear an oversize tag if theyare over 12’ high or 13’6” wide.Rolling fire doors willbe manufactured in strict accordance with therequirements of Underwriters Laboratories-listedprocedures or Factory Mutual-approved procedures,and will bear the UL or FM label (tag). FM label isavailable for the 3-hour fire door only.

2.11 LockingA. [Chain-hoist door will have chain keepers suitable for

padlocks by others.] [Electric-motor operation doorswill lock through the operator gearing.] [Cylinderlocks can be provided with the doors.]

Note: When specifying locks on electric-motor operateddoors,electric interlocks should also be specified toprevent operation when lock bolts are engaged in theguides, thus preventing damage to the curtainand/or operator.

PART III – EXECUTION3.01 Installation

A. General:1. Install the rolling fire doors in accordance withWayne-Dalton Corp. instructions and standardsand in accordance with the standards of theNational Fire ProtectionAssociation Standard 80(NFPA 80). Installation and annual maintenance willonly be by a trained door systems technician.

2. Verify that existing conditions are ready to receiverolling door work.

3. Beginning of rolling door work means acceptanceof existing conditions.

B. Fit, align,and adjust rolling door assemblies level andplumb for smooth operation.

C. Upon completion of final installation, lubricate, test andadjust doors to operate easily, free from warp, twist ordistortion and fitting for entire perimeter.

Note: Architect may consider providing a schedule whenmore than one rolling door or opening typeis required.

3.02 TestingA. Rolling steel fire doors will be drop-tested in

accordance with NFPA 80 and witnessed,attesting totheir successful operation at the time of installation.

3.03 MaintenanceA. Per NFPA 80,paragraph 15-2 4.3: All horizontal or

vertical sliding and rolling fire doors shall be inspectedand tested annually to check for proper operation andfull closure.Resetting of the release mechanism shallbe done in accordance with the manufacturer’sinstructions. A written record shall be maintained bythe building owner and made available to the authorityhaving jurisdiction.

Distributed By:

Printed in U.S.A.Item #333069 Revised 4/2008

© 2008Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-255-3046Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR

For technical information, visit:www.wayne-dalton.com/commercial

Because of continuing product improvements, we reserve the right to change the product specifications and designs without prior notice.

FIRESTAR™ 700 SERIESNote to specifiers:Words in brackets indicate frequently specified and highly recommended options.