firmware functions sinamics g120 - version 4.7 sp3...page 6 sinamics g120 version 4.7 sp3 other...

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• Other expanded functionality 20

• Communication 17

• Control expansions 9

• Additional motors supported 5

• New Power Modules supported 2

SINAMICS G120 Version 4.7 SP3


V4.7 SP3 | New Power Modules supported

Continuous expansion of the Power Module hardware support

PM240-2 Power Modules FS D and Esupportedincluding Safe Torque Off (STO, SIL3) viaPower Module terminals

The revised PM230 Power Modules withnew article numbers supported:◦ IP55 degree of protection: 6SL3223-0DE..-..G.◦ IP20 degree of protection:

and push through: 6SL321.-1NE..-..G..

NewPM330 FS HX Power Modules supported

✓ CU230P-2✓ CU240B-2✓ CU240E-2✓ CU250S-2

✓ CU240E-2✓ CU250S-2

✓ CU230P-2✓ CU240B-2✓ CU240E-2

✓ CU230P-2





• Reluctance motors 5





V4.7 SP3 | SIMOTICS 1FP1 reluctance motorssupported (rated powers from 5.5 – 30 kW)

Firmware highlights Feature/function Benefits

• The motor is selectedusing a code number

• Optimization of the drivesystem

u

• Fast and straightforwardcommissioning

• Simple adaptation to theapplication

• High starting andacceleratingtorque using the adaptedvector control

u

• Speed is preciselymaintained, even withoutencoder

• Load surges are quicklycorrected

• Flux reduction usingvector control u

• Additional energy-savingby optimizing the systemfor the operating point

SIMOTICS reluctance motors with SINAMICS inverters set themselves apart as a resultof the high energy efficiency, high dynamic performance, user friendliness andfunctionality.

✓ CU230P-2✓ PM240-2


SINAMICS G120 Version 4.7 SP3Other expansions regarding motors

Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D

-2

Customer benefits

1PH8 induction motors are selectedusing the code number in STARTERand STARTDRIVE wizards.

✓ ✓ ✓ ✓ ✓ Simplified commissioning of 1PH8 motors

Updated 1LE1 motor list. Selectedusing the code number in STARTERand STARTDRIVE- wizards.

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Simplified commissioning of 1LE1 motors

G110M: Expansion selection of motortypes to include p300=10/13/17 and 19

✓This means that these motors can becorrectly set and operated, e.g. correctmotor temperature monitoring

G110M: 0.25kW motor (1LA7070-4AB)for 87Hz operation ✓ Support of 87 Hz operation


SINAMICS G120 Version 4.7 SP3Other expansions regarding motors

Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D

-2 Customer benefits

One SSI encoder with incrementaltracks can be used for closed-loopspeed and position control.The encoder information is split, andtherefore available as encoder 2 forclosed-loop position control and also asencoder 1 (motor encoder) for closed-loop speed control.

✓ ✓ Applications where it is not possible tomount SSI encoders on the load side canbe implemented, e.g. rotary tables in theautomotive industry




• Technology controller - expansion13

• Friction torque characteristic 12

• Moment of inertia estimator 11

• SINAMICS application classes 9






SINAMICS application classesApplication view

The commissioning Wizard for G120 Control Units with PM240, PM240-2 and PM330 – as well as for G120C – has beenrevised with firmware version V4.7 SP3. Within the scope of revising and simplifying the commissioning Wizard, theSINAMICS application classes "Standard Drive Control", "Dynamic Drive Control" and "Expert" were introduced.

For "Standard Drive Control", when switching on for the first time, a shortened motor identification routine is carried out,and then the drive immediately ramps up to the specified setpoint. This setting cannot be changed.

For "Dynamic Drive Control", as default setting, a shorter motor identification routine after switching on for the first timewith subsequent ramp up to the setpoint is selected. We recommend a rotating measurement to achieve a higheraccuracy and dynamic performance of the closed-loop control. In this case after the rotating measurement, you can selectwhether the drive ramps up immediately to the specified setpoint, or a new switch-on command is first required.

Under "Expert", you can find the classic wizards with the full range of setting options. With this setting, a motoridentification routine is only optionally carried out. For the motor identification, you can select whether the drive shouldimmediately ramp-up to the specified setpoint, or a new switch-on command is first required.

The new commissioning Wizard will only be supported from STARTER version V4.4 SP1, Startdrive V13 SP1 withhardware support package V4.7 SP3 and IOP V1.6.

… for simplified commissioning and increased degree of ruggedness ofthe closed-loop motor control


SINAMICS Application ClassesApplication view

Standard DriveControl

Dynamic Drive Control

Motors that can beoperated

Asynchronous motors Asynchronous andSynchronous motors

Asynchronous motors

With/without encoder without without with

Power Modules that canbe operated

PM240, PM240-2, G120C PM240, PM240-2

PM330

Application examples • Pumps, fans andcompressors with flowcharacteristic

• Wet or dry blastingtechnology

• Mills, mixers, kneaders,crushers, agitators

• Horizontal conveyingtechnology (conveyorbelts, roller conveyors,chain conveyors)

• Basic spindles

• Pumps and compressors(positive displacementmachines)

• Rotary kilns• Extruders• Centrifuges

• Vertical conveyingtechnology (lift stations,gantry cranes)

• Escalators/movingstaircases

• Vertical material handling• Elevators• Gantry cranes• Cable railways• Storage and retrieval

machines

When selecting an application class, the inverter assigns the appropriatesettings for the closed-loop motor control

✓ G120C✓ CU230P-2✓ CU240B-2✓ CU240E-2✓ CU250S-2


SINAMICS Application ClassesTechnical view

Standard DriveControl

Dynamic DriveControl

Advantages Robust and stableoperation even if motordata are not set properly

Controls and limits themotor torque, extends thetorque accuracy

Recommended for Ø Motor power ratings< 11 kW

Ø Ramp-up times/acceleration times 1 s(0.1 kW) … 10 s (45 kW)

Ø Applications withconstant load torquewithout load surges

Ø Motor power ratings> 11 kW

Ø Ramp-up times/acceleration times < 1 s(0.1 kW) … < 10 s (250kW)

Typical correction time aftera speed change

100 ms … 200 ms < 100 ms

Typical correction time aftera load surge

500 ms 200 ms

§ Simplified commissioning§ Increased degree of robustness of the closed-loop motor control

Wizard-promptedsupport throughSTARTER,STARTDRIVE, BOP-2, IOPand SINAMICS firmware

Motor control presetwith appropriate settings→ increases the degree ofrobustness

Fewer parameters→ simplifies

commissioning

Application classes areavailable with PM240,PM240-2, PM330 and withG120C.

✓ G120C✓ CU230P-2✓ CU240B-2✓ CU240E-2✓ CU250S-2


Moment of inertia estimator

…results in lower overshoots as well as shorter speed controllercorrection times for varying moments of inertia and load torques

Function:When the speed changes, the total moment of inertia ofload and motor is determined from the actual speed, theactual motor torque and the low frictional torque.

MB = MM - ML - MRJ = MB / α

Automatic speed controller optimization:The required accelerating torque is determined andprecontrolled from the moment of inertia that is determinedand the speed setpoint change.

Customer benefits:Significantly varying moments of inertia and load torques inoperation are reliably handled from a control-relatedperspective.

Application example: Horizontal conveyor equipment(e.g. airport baggage handling)

✓ G110M✓ G120C

✓ CU240B-2✓ CU240E-2✓ CU250S-2✓ CU240D-2✓ CU250D-2✓ ET200pro FC-2

Prerequisites:• Constant load torque during speed changes• Force-locked motor-load mechanical coupling• Closed-loop control with/without encoder→ not in open-loop controlled operation

( encoderless closed-loop control at low speeds or U/f )


Friction torque characteristic withautomatic plotting

… applications with friction that cannot be neglected can be reliablyhandled from a control-related perspective

Function:• When requested, the inverter can automatically

plot the friction characteristic. The friction torque isdetermined at speeds predefined by the motor.Ten interpolation points - speed to torque.

• The torque setpoint is precontrolled based on thedetermined friction torque

Customer benefits:The precontrol reduces speed overshoot after speedchanges. This means that applications with a loadfriction torque that cannot be neglected can be simplyand reliably handled, e.g. applications withgearboxes or belt conveyors.

The friction torque characteristic function can beused together with the moment of inertia estimatorto obtain the best control related results.

✓ G110M✓ G120C

✓ CU240B-2✓ CU240E-2✓ CU250S-2✓ CU240D-2✓ CU250D-2✓ ET200pro FC-2

Prerequisites:• It is permissible that the motor accelerates up to its rated speed

without representing risk to persons or material assets


PID technology controller | automatic optimization

Simple and user-friendly optimization of your control process

Automatic PID controller optimizationThe optimization technique is parameterizedaccording to the required results regardingovershoot behavior – as well as rise times andcorrection times of the control variable. A setpointstep is injected into the control system. From thestep response, the delay time, correction time andloop gain are measured – and then controlparameters KP, TN, and TV are calculated by theinverter.

Customer benefits:Simplified commissioning of your process, e.g.controlling the level in a tank with long correctiontimes. The control parameters for your process areautomatically determined.

✓ CU230P-2✓ CU240B-2✓ CU240E-2


PID technology controller | functional expansions

The technology controller can be simply and easily adapted to yourprocess

BiCo: Enabling the PID controller outputFunction: The PID controller output can be enableddepending on the occurrence of a particular condition(event).Customer benefits:Simple possibility of intervening in the closed-loop control.e.g. fans with a high moment of inertia -When starting, fans with a high moment of inertia are notable to immediately follow the PID controller output. This isonly possible from a certain minimum speed.Simplification of the PID technology controllerFunction: Activating/deactivating the bypass functionWhen using the technology controller, it is no longernecessary to bypass the ramp-function generator with rampand rounding off functions.Customer benefits: Simple commissioningHVAC applications with low dynamic requirements can usethe main PID controller in the same way as the freetechnology controller.

✓ CU230P-2

✓ G120C✓ CU230P-2✓ CU240B-2✓ CU240E-2✓ CU250S-2


Fast flying restart with PM330 and e.g. SIMOTICS FD

The inverter can be reliably and quickly connected to a rotating FD motorwithout any disturbance

General functionality:1. After the ON command, the inverter impresses a searchcurrent in the motor and increases the output frequency.2. When the output frequency reaches the actual motorspeed, the inverter waits until the motor is magnetizedcompletely.3. The inverter accelerates the motor to the speed setpoint.

✓ CU230P-2

Expansion for motors where the rated data isapplicable for 100 Hz – FD motors

Stabilization at high speeds using PLL (phase-lockedloop) between the voltage model and output of theclosed-loop control. Can be configured using parameterp1270. As a consequence, the "flying restart" functiondoes not have to wait for the demagnetization time ofthe motor – and can identify the motor speed withoutmaking a search.

Customer benefitsThe inverter can be reliably and simply connected to arotating motor, e.g.• after a brief power interruption• an airflow drives the fan impeller• a load with a high moment of inertia drives the motor


SINAMICS G120 version 4.7 SP3Communication

Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D


Expansion of communication viaModbus, adjustable parity bit, accessand automatic interconnection of theinverter analog outputs

✓ ✓ ✓ ✓ ✓ ✓ I/O (peripheral) setpoints can be directlywritten to the onboard analog output ofthe CU. The parity data can be adapted atthe higher-level controller.

Expansion of communication viaBACnet, specification of a uniqueobject name

✓ Users do not have to change the name,as the serial number is attached to the CUdesignation.

The bus fault LED for communicationvia USS and Modbus can be switchedoff

✓ ✓ ✓ ✓ ✓ ✓ BF LED off, all monitoring functionsregarding communication are deactivated


SINAMICS G120 version 4.7 SP3Communication

Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D


G110M: New communication variantwith AS-Interface (AS-i)

✓Integration into AS-i fieldbus

G110M: AS-Interface Communicationpresetting using the p0015 macro30 - ASi Single slave with fixed setpoints31 - ASi Dual slave with fixed setpoints32 - ASi Single slave with analog setpoint33 - 4DI decentral conveyor with fieldbus34 - ASi Dual slave with setpoint

✓

Simplification commissioning







SINAMICS G120 version 4.7 SP3


SINAMICS G120 version 4.7 SP3Other expansions

Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D

-2

Customer benefits

Line contactor control using theinverter digital output

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓Lower inverter losses and thereforeenergy-saving when the motor isswitched off

Expansion of the temperature sensorsto include DIN-Ni1000 for analog inputsAI2 and AI3

✓

The type and therefore the characteristicof the DIN-Ni1000 temperature sensor canbe selected in addition to the LG-Ni1000

Automatic switch over of the real-timeclock from summer time (daylightsaving) to winter time

✓

Simplification for diagnostics/ service/and time-dependent process controls• Overnight, the temperature of a heating

control system is reduced• The pressure of a water supply system

is increased at certain times of the day

Expansion of the load torquemonitoring

✓ ✓ ✓ ✓

• Pump applications: Protectionagainst blockage, leakage and dryrunning

• Fan applications: Protection againstblockage and broken belt



Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D

-2

Customer benefits

Process energy meterSupplies the actual energy values in[Wh] at the output terminals of thepower unit (can be interconnected withBICO)

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Energy usage of the process can besimply transferred via fieldbus forvisualization or further processing.

The unit ppm (parts per million) isincluded in the unit switchover concept ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

As a consequence, sensors for measuringair quality can be more simply integratedin the technology controller.

BOP-2, IOP motor data identification– data that are determined areautomatically backed up to ROM

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓Simplification for users - the determineddata are automatically backed up.

IOP, BOP-2 and CU230P-2: Defaultcommissioning mode withmaximum/minimum frequency in Hzinstead of the speed in rpm.(the unit is changeable via parameterp8552, default setting at all otherControl Units is rpm)

✓

Fan units (motor + fan) can be simplycommissioned as a black box using thesetpoint frequency.



Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D

-2

Customer benefits

IOP, BOP-2 and CU230P-2: Theminimum speed is preassigned as20% of the rated speed of the motor.

✓

Simplification as parameterization iseliminated. For fan applications, N_min isgenerally 20% of the rated speed.

IOP V1.6 as control panel in Handmode: Control signals via BICOconnection can be freely configured

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Flexibility regarding interconnection. Forexample, a digital input can be used asON command. The speed setpoint isreceived from an IOP.

The operating mode switch-overmanual/ auto can be deactivated withIOP from V1.6 (manual/auto key) orfreely configured e.g. with external key-operated switch (via digital Input ofControl Unit or e.g. S7-controller (PLC)or BiCo)

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Central control of operating mode switch-over via PLC.Protection against unauthorizedswitchover of operating mode

G120P: Voltage-dependent currentlimit for PM330 (and PM240-2 FS D-F)wide-range voltage devices (500V-690V)

✓ ✓ ✓ ✓ Protects motors against overcurrent



Function

G11

0M

G12

0C

CU

230P

-2

CU

240B

-2

CU

240E

-2

CU

250S

-2

CU

240D

-2

CU

250D

-2

Customer benefits

Inversion of the control sense nowalso for the three additionaltechnology controllers in the CU230P-2 (for help functions such as openingand closing heating or cooling valves)using one single parameter.

Adaptation of the response to the main technology controller

✓

Simple adaptation to heating or coolingapplication by inverting the control sense.For example, to simply secure the fancontrol function of a climate controlsystem, where the room temperatureexceeds the setpoint temperature.

G110M: Temperature-controlledPower Module fans ✓ Energy-saving in fan operation


Thank you for your attention!

Siemens AGMotion Control SystemsProductmanagement GMC

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firmware functions sinamics g120 - version 4.7 sp3...page 6 sinamics g120 version 4.7 sp3 other...

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