five things mike vincent

Upload: evence-chen

Post on 03-Apr-2018

230 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/28/2019 Five Things Mike Vincent

    1/19

    Five things you didnt want to knowabout hydraulic fractures

    Mike [email protected]

    FracwellLLC

    Microseismic image: SPE 119636

    Why we need to frac The bad news

    5 things you didnt want to know

    The good news Compensating for some of these problems can

    significantly improve production and profitability!

    Outline

  • 7/28/2019 Five Things Mike Vincent

    2/19

    Where Do we find Oil and Gas?

    (NOT IN UNDERGROUND LAKES!) (NOT IN UNDERGROUND LAKES!)

    Why Fracture Stimulate?

    Top View

    Side View

    Unstimulated Wells:

    Require high reservoirpermeability for sufficient

    hydrocarbon flow

    Hydraulic Fractures:

    Accumulate hydrocarbonsover enormous area,achieving economicflowrates from low

    permeability formations

    Figures not to scale!

  • 7/28/2019 Five Things Mike Vincent

    3/19

    Reservoir Contact

    Multi-Lateral 15,000 ft of drilled length in 5 laterals

    10,000,000 ft 2 >1,000,000m 2 of contact

    Transversely Fractured Horizontal Wells let you Repeat this!

  • 7/28/2019 Five Things Mike Vincent

    4/19

    Technology Progression

    0.0001

    0.001

    0.01

    0.1

    1

    10

    0

    1

    10

    100

    1,000

    10,000

    100,000

    1,000,000

    CementedVertical

    UncementedVertical

    UncementedHorizontal

    BiwingFracture

    MultipleTransverse

    Fractures

    R e s e r v o

    i r P e r m

    m D

    R e s e r v o

    i r C o n

    t a c

    t m

    2

    Reservoir Contact

    Economic Gas Reservoir PermEconomic Oil Reservoir Perm

    Increasing our reservoir contact by 1,000,000 fold

    has allowed pursuit of reservoirs with thousands of times lower perm

    In low perm reservoirs, fractures are often the most critical component of our

    completion

    However, they are the most poorly optimizedelement!

  • 7/28/2019 Five Things Mike Vincent

    5/19

    Fracs Simple (bi-wing), planar, vertical, hydraulically

    continuous, highly conductive

    Reservoir Homogenous reservoirs (or simplified layering)

    Fluid Flow Simple fluid flow regimes

    Convenient Assumptions

    SPE 128612

    Do we envision fracs correctly?

    10

    We picture fracs as perfect vertical planeswithout restriction to hydrocarbon flow

    Fracs are very narrowribbons, massively long!Frac length frequently

    thousands of times greater thanthe wellbore diameter

  • 7/28/2019 Five Things Mike Vincent

    6/19

    500

    1500

    7000

    182

    1137

    5715

    72

    672

    3481

    24

    225

    1243

    549

    479

    1.4

    14144

    0.6 7130

    0.3 496

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    E f f e c

    t i v e

    C o n

    d u c

    t i v

    i t y

    ( m d - f

    t ) ( D - m

    )

    API Test Modified 50-Hour Test

    "InertialFlow" withNon-Darcy

    Effects

    LowerAchievedWidth (1lb/sq ft)

    MultiphaseFlow

    50% GelDamage

    FinesMigration /Plugging

    CyclicStress

    Chinese Sand

    Jordan Sand

    CarboLITE

    Realistic Conductivity Reductions20/40 proppants at 6000 psi

    0.3

    0.6

    0.9

    1.2

    2.1

    1.5

    1.8

    0.0001 D-m

    0.001 D-m

    0.029 D-m

    Conditions: YM=5e 6 psi, 50% gel damage, 250 F, 1 lb/ft 2, 6000 psi, 250 mcfd, 1000 psi bhfp, 20 ft pay, 10 blpdYM=34e 3 MPa, 50% gel damage, 121C, 5 kg/m 2, 41 MPa, 7000 m 3 /d, 7 MPa bhfp, 6 m pay, 1 .6 m 3l/d

    References: ST Sand: SPE 14133, 16415, CL: Carbo typical, LT: Stim-Lab PredK 2002, SPE 24008, 3298, 7573, 11634, CARBO Tech Rpt 99-062, Run #6542, StimLab July 2000, SPE 16912, 19091, 22850, 106301, 84306

    Effective conductivities can beless than 1% of API test values

    99.9%reduction

    99.7%reduction

    98.6%reduction

    11

    Does Conductivity Degrade? McDaniel , SPE 15067

    All published lab data show proppantscontinue to crush, compact, rearrange over

    time and lose conductivity.

    SPE 12616, 14133, 15067, 110451,128612,134330, 136757, Hahn, Drilling Vol 47, No 6,

    April 1986

    Some proppants are more durable thanothers. But none are constant

    Why dont engineers recognize this?

  • 7/28/2019 Five Things Mike Vincent

    7/19

    Pollard (2005) Northeast Ship Rock Dike, New Mexico13

    Relatively simple, extremely wide fracture

    Extends 9500 feet atsurface, average widthexceeding 7 feet!

    We have created hydraulic

    fracs 2200 ft half-length butless than 0.1 inches wide

    Pollard (2005) Northeast Ship Rock Dike14

    Outcrop actually comprised of >30 discrete echelon segments separated by intact host rock

    Even this dike appeared discontinuous in outcrop.Are you certain your frac is continuous?

  • 7/28/2019 Five Things Mike Vincent

    8/19

    NEVADA TEST SITE - HYDRAULIC FRACTURE MINEBACK

    Observations of Fracture Complexity

    Physical evidence of fractures nearly always

    complex

    Multiple Fractures

    Initiation At Perforations Multiple Perforations

    Provide Multiple EntryPoints For FractureInitiation

    Five SeparateFractures Are VisibleIn These FracturesInitiated FromHorizontal Wellbore

    12 Perforations Total 6 Top & Bottom

    I would have modeled/predicted a single frac with muchhigher conductivity than 5 narrow fracs added together

    [This actually is a bad outcome!]

  • 7/28/2019 Five Things Mike Vincent

    9/19

    NEVADA TEST SITEHYDRAULIC FRACTURE

    MINEBACK

    Multiple Strands in a Propped Fracture

    (Vertical Well)

    These fractures are narrow, you are lookingat an angle to the exposed frac face

    Mesaverde MWX test, SPE 22876

    Physical evidence of fractures nearly always

    complex

    Multiple Strands in a Propped Fracture (Vertical Well)

    7100 ft TVD [2160m]32 Fracture Strands Over 4 Ft Interval

    HPG gel residue on all surfacesGel glued some core together (>6yrs elapsed post-frac!)All observed frac sand (20/40RCS) pulverized

  • 7/28/2019 Five Things Mike Vincent

    10/19

    Is complexity

    solely attributed to rock fabric?

    Many other examples! [TerraTek, Baker, Weijers, CSM FAST consortium]

    Unconsolidated 200 mesh sand, 35 lb XLG,Flow SPE 63233

    Chudnovsky, Univ of Ill, Chicago

    19

    Physical evidence of fractures nearly always complex

    NEVADA TEST SITEHYDRAULIC FRACTURE

    MINEBACK

    Fracture Complexity Due To Joints

  • 7/28/2019 Five Things Mike Vincent

    11/19

    Laminated on every scale?

    21

    Figure 2 On every scale, formations may have laminations that hinder vertical permeability and fracture penetration.Shown are thin laminations in the Middle Bakken [LeFever 2005], layering in the Woodford [outcrop photo courtesy ofHalliburton], and large scale laminations in the Niobrara [outcrop and seismic images courtesy of Noble]

    SPE 146376

    Woodford Shale Outcrop

    Some reservoirs posechallenges to effectively

    breach and prop throughall laminations

    Rational Expectations?

    Our understanding of fracbarriers and k v should

    influence everything fromlateral depth to frac fluidtype, to implementation

    Narrower aperture plussignificantly higher stress inhorizontal steps?

    Failure to breach all laminae?

    Will I lose thisconnection due to

    crushing of proppant inhorizontal step?

  • 7/28/2019 Five Things Mike Vincent

    12/19

    Fractures Intersecting Stacked Laterals

    Modified from Archie Taylor SPE ATW Aug 4 201023

    23 ft thick Lower Bakken Shale

    Fraced Three Forks well ~1MM lb proppant in 10 stages1 yr later drilled overlying well in Middle Bakken;

    Kv

  • 7/28/2019 Five Things Mike Vincent

    13/19

    With what certainty can we explain this production?

    SPE 106151 Fig 13 Production can be matched with a variety of fracture and reservoir parameters25

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    0 100 200 300 400 500 600

    Production Days

    S t a g e

    P r o

    d u c

    t i o n

    ( m c

    f d )

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    C u m u

    l a t i v e

    P r o

    d u c t

    i o n

    ( M M s c

    f )

    Actual Production Data

    Nice match to measured microseismic, eh?

    SPE 106151 Fig 13 Production can be matched with a variety of fracture and reservoir parameters26

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    0 100 200 300 400 500 600

    Production Days

    S t a g e

    P r o

    d u c

    t i o n

    ( m c

    f d )

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    C u m u

    l a t i v e

    P r o

    d u c t

    i o n

    ( M M s c

    f )

    Actual production data

    Long Frac, Low Conductivity500' Xf, 20 md-ft, 0.5 uD perm, 23 Acres 4:1 aspect ratio

  • 7/28/2019 Five Things Mike Vincent

    14/19

    Is this more accurate? Tied to core perm

    SPE 106151 Fig 13 Production can be matched with a variety of fracture and reservoir parameters27

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    0 100 200 300 400 500 600

    Production Days

    S t a g e

    P r o

    d u c

    t i o n

    ( m c

    f d )

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    C u m u

    l a t i v e

    P r o

    d u c t

    i o n

    ( M M s c

    f )

    Actual production data

    Long Frac, Low Conductivity

    Medium Frac, Low Conductivity

    500' Xf, 20 md-ft, 0.5 uD perm, 23 Acres 4:1 aspect ratio

    100' Xf, 20 md-ft, 5 uD perm, 11 Acres 4:1 aspect ratio

    Can I reinforce my misconceptions?

    SPE 106151 Fig 13 Production can be matched with a variety of fracture and reservoir parameters28

    0

    200

    400

    600

    800

    1000

    1200

    1400

    1600

    1800

    2000

    0 100 200 300 400 500 600

    Production Days

    S t a g e

    P r o

    d u c

    t i o n

    ( m c

    f d )

    0

    20

    40

    60

    80

    100

    120

    140

    160

    180

    200

    C u m u

    l a t i v e

    P r o

    d u c t

    i o n

    ( M M s c

    f )

    Actual production data

    Long Frac, Low Conductivity

    Medium Frac, Low Conductivity

    Short Frac, High Conductivity, Reservoir Boundaries

    500' Xf, 20 md-ft, 0.5 uD perm, 23 Acres 4:1 aspect ratio

    100' Xf, 20 md-ft, 5 uD perm, 11 Acres 4:1 aspect ratio

    50' Xf, 6000 md-ft, 10 uD perm, 7 Acres 4:1 aspect ratio

    History matching of production issurprisingly non-unique.

    Too many knobs available to tweak We can always blame it on the geology

    Even if I know it is a simple planar frac, I cannotprove whether it was inadequate reservoir quality, or

    inadequate completion with a single well

  • 7/28/2019 Five Things Mike Vincent

    15/19

    1. Complex Flow Regimes 100x higher pressure losses

    2. Conductivity Degrades3. Heterogeneous Reservoirs

    Dependant on fracs to connect reserves

    4. Complex Frac Geometry Require commensurate increase in conductivity

    5. Non-unique interpretations

    5 Things You Didnt Want to Know

    Removing the Uncertainty If we require a production match of two different

    frac designs, we remove many degrees offreedom lock in all the reservoir knobs!

    Attempt to explain the production results frominitial frac AND refrac

    143 published trials in SPE 134330 100 Bakken refracs 136757

    Require simultaneous match of two differentfrac designs in same reservoir !

    200+ trials in SPE 11914330

  • 7/28/2019 Five Things Mike Vincent

    16/19

    Field Studies Documenting Production Impact with Increased Fracture Conductivity

    >200 published studies identified,authored by >150 companies

    SPE 119143 tabulates over 200 field studies

    Oil wells, gas wells, lean and rich condensateCarbonate, Sandstone, Shale, and Coal

    Well Rates Well Depths1 to 25,000 bopd 100 to 20,000 feet

    0.25-100 MMSCFD

    31

    Dataset Limitations Intentional

    Eliminated most field examples with dramatic fluidrheology changes

    Are production gains attributed to proppant transport(frac length), differing gel cleanup, differing frac heights?

    Unintentional Its just my literature review. Certainly I missed some

    excellent papers

    Publication Bias Industry rarely publishes failures Nonetheless I summarize 10 examples of exceptions to

    the rule

    A tabulation of 200 papers in SPE 11914332

  • 7/28/2019 Five Things Mike Vincent

    17/19

    Production Benefit

    In >200 published studies and hundreds ofunpublished proppant selection studies, Operators frequently report greater benefit than

    expected using: Higher proppant concentrations More aggressive ramps, smaller pads Screen outs Larger diameter proppant Stronger proppant Higher quality proppant More uniformly shaped & sized proppant

    Frac conductivity appears to be much moreimportant than our models or intuition predict!

    A tabulation of 200 papers in SPE 11914333

    We are 99.9% certain the Pinedale Anticline was constrained by proppant quality

    Effect of Proppant Selection upon Production

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    L L 3

    L L 2

    L L 1

    M V 5

    M V 4

    M V 3

    M V 2

    M V 1

    M V 0

    A v e r a

    g e

    Reservoir Sub-Interval (Lower Lance and Mesa Verde)

    P r o

    d u c t

    i o n R

    a t e 1 0 0 d a y s p o s

    t - f r a c

    ( m c

    f d )

    Versaprop

    CarboProp

    ISP-BS

    ISP 20/40

    Averages based on 95 stages ISP-BS and 54 stages ISP 20/40

    SPE 106151 and 108991

    70% increasein productivityachieved with

    a moreuniformly

    sizedproppant!

  • 7/28/2019 Five Things Mike Vincent

    18/19

    Can we learn from refracs?

    Pagano, 2006

    Gas Condensate wells in DJ Basin up to 5restimulations

    Increase Conductivity in Refracs? Dozens of examples in literature

    Shaefer, 2006 17 years later,tight gas

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    J an -9 0 J an -9 1 J an -9 2 J an -9 3 J an -9 4 J an -9 5 J an -9 6 J an -9 7 J an -9 8 J an -9 9 J an -0 0 J an -0 1

    G a s

    R a t e ,

    M C F D

    0

    50

    100

    150

    200

    250

    300

    350

    400

    450

    500

    W a t e r

    R a t e ,

    B W P D

    GasWater

    Initial Fracin1989:

    48,000 lb 40/70sand + 466,000lb 12/20sand

    May1999Frac:

    300,000lb 20/40LWC

    May1995Frac:

    5,000lb100 mesh+ 24,000lb 20/40

    Sand

    Vincent, 2002 9 years later,CBM

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    M a y-84 May-86 May-88 May-90 May-92 May-94 May-96 May-98 May-00

    Date

    P r o

    d u c t

    i o n

    f r o m

    F r a c t u r e

    ( b f p d )

    Original Fracture (20/40 Sand)Phase I refrac (20/40 Sand)Phase III refrac (16/20 LWC)

    IncrementalOilExceeds

    1,000,000barrels

    IncrementalOilexceeds

    650,000barrels

    FirstRefrac

    SecondRefrac

    Pospisil, 1992 6 years later,20 mD oil

    0

    500

    1000

    1500

    2000

    2500

    S t a b i l i z e d

    R a t e

    ( M S C F D )

    P re Fr ac 1 0, 00 0 g al3% acid +10,000 lb

    glass beads

    80,000 gal +100,000 lb20/40 sand

    75,000 gal +120,000 lb20/40 ISP

    Ennis, 1989 sequentialrefracs, tight gas

    0

    2 0

    4 0

    6 0

    8 0

    1 0 0

    1 2 0

    W e l l A W e l l B W e l l C W e l l D W e l l E

    P

    r

    o

    d

    u

    c

    t

    i o

    n

    R

    a

    t

    e

    (

    t o

    n

    n

    e

    s

    / d

    a

    y

    )

    .

    .

    I n i t i a l F r a c

    R e f r a c

    Dedurin, 2008, Volga-Uralsoil

    36

  • 7/28/2019 Five Things Mike Vincent

    19/19

    1) Incredible reservoir contact provided by hydraulic fractures2) Bad News: Fracs are not optimized

    Fluid flow is complicated Frac geometry is tortuous Connection between the frac and wellbore is tenuous Laminated reservoirs depend on vertical frac continuity Many fractures collapse or heal

    3) Great News: Fracs are not optimized Reservoirs are often capable of tremendous increases in

    productivity with improved frac design

    Summary

    Five things you didnt want to knowabout hydraulic fractures

    Mike Vincent

    FracwellLLC

    .pdf version of [email protected]