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    Lesson-21

    Fixed and Flexible Budgets

    Learning Objectives

    To know about fixed budgets

    To know about flexible budgets

    To understand how to prepare fixed budgets

    To understand how to prepare flexible budgets

    Fixed and Flexible Budgets

    Any budget in any functional area of an operation can be established as a fixed budget or

    a flexible budget. A fixed budget is established for a specific level of activity and is not

    adjusted to the actual level of activity attained at the time of comparison between thebudgeted and actual results. Naturally, a fixed budget is established only for a short

    period of time where the budgeted level of activity is expected to be attained to themaximum possible extent. It is more suitable for fixed expenses, i.e. the expenses which

    have no relation with the level of activity. This budget does not indicate that it cannot be

    changed at all. It can be revised if the actual level of activity is likely to differ widely

    from the budgeted level of activity.

    A fixed budget cannot be used as an effective tool of cost control while computing the

    variations between the budgeted result and the actual result. The variance cannot beexplained properly. Also, it is not possible to say whether the variance is due to the

    changes in the level of activity or due to the efficiency or inefficiency of the executiveresponsible for the execution of the budget.

    A flexible budget is designed to change with the fluctuations in the level of activity and

    provides a basis of comparison for any level of activity actually attained. A flexiblebudget is more elastic and practical. It can be properly used as an effective tool for the

    evaluation of performance and cost control. It explains the variations between the

    budgeted and actual results. It also states the variations which are due to changes in the

    level of activity (which is beyond the control of operating executive) and which are dueto the operational efficiency or inefficiency (for which the operating executive is

    responsible.)

    For the purpose of establishment of flexible budgets, it is necessary to classify the costs

    as fixed costs, variable costs and semi-variable costs. The fixed costs remain same at all

    levels of activity whereas the variable costs change directly in proportion to the level ofactivity. As far as the semi-variable costs are concerned, each item of cost is examined

    and classified into its fixed and variable elements and a trend is established regarding the

    nature and behavior of each item of cost.

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    Illustrations

    1. The manager of repairs and maintenance department has submitted the following

    budget estimates. These will be used while constructing a flexible budget to be used

    during the coming budget year.

    Details of Cost Planned at 6000 Planned at 9000

    Direct Repairs Direct Repair

    Hours Hours

    Employees salaries 30,000 30,000

    Indirect repair materials 40,200 60,300Miscellaneous costs 13,200 16,800

    (a) Prepare a flexible budget for the department upto an activity level of 10,000 repairhours (use increment of 1000).

    (b) What would be the budget allowance at 8,500 repair hours?

    Solution8500 Hours 10000 Hours

    Employees salaries 30,000 30,000

    Indirect repair materials 56,950 67,000Miscellaneous costs 16,200 18,000

    1,03,150 1,15,000

    Working Notes

    Following are the observations made from the analysis of above-mentioned costs:

    (a) Employee salaries are fixed costs as they remain constant for both 6000 repair hoursand 9000 repair hours.

    (b) Indirect repair material is variable cost as it varies proportionately from 6000 hours to

    9000 hours. This cost neither remained constant nor increased proportionately at the

    activity level of 6000 hours to 9000 hours. The cost increased by Rs. 3,600 for theincrease of 3000 hours. This means that the variable portion of this cost is Rs. 1.20

    per hour. Hence, out of total miscellaneous cost of Rs. 13,200 for 6000 hours, Rs.

    7,200 is the variable portion and balance Rs. 6,000 is the fixed portion.

    2. Vivek Elementary School has a total of 150 students consisting of 5 sections with 30

    students per section. The school plans for a picnic around the city during the weekendto places such as zoo, amusement park, planetarium etc. A private transport operator

    has come forward to lease out buses for the picnic. Each bus has a maximum capacity

    of 50 seats (excluding two seats reserved for the teacher accompanying the students).The school will employ two teachers for each bus paying them an allowance of Rs.

    50 per teacher. It will also lease out the required number of buses. The following are

    the other cost estimates:

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    Cost per student Rs.

    Breakfast 5

    Lunch 10

    Tea 3Entrance fee at zoo 2

    Rent 650 per bus

    Special permit fee 50 per busBlock entrance fee of the planetarium 250

    Prizes to the students for games 250

    No costs are incurred in respect of the accompanying teachers (except the allowance of

    Rs. 50 per teacher).

    (i) Prepare a flexible budget estimating the total cost for the levels of 30, 60, 90, 120

    and 150 students. Each item of cost is to be indicated separately.(ii) Compare the average cost per student of these levels.

    (iii) What are your conclusions regarding the breakeven level of students if the schoolproposes to collect Rs. 45 per student?

    Solution

    No. of Students 30 60 90 120 150

    a. Variable cost 600 1200 1800 2400 3000

    b. Semi-fixed costs

    Rent of the bus 650 1300 1300 1950 1950

    Permit fees 50 100 100 150 150

    Allowances to teachers 100 200 200 300 300

    c. Fixed costs

    Entrance fees 250 250 250 250 250

    Prizes to students 250 250 50 250 250

    Total costs 1900 3300 3900 5300 5900

    Average cost per student 63.33 55.00 43.33 44.17 39.33

    3. Prepare a flexible budget for overheads on the basis of data given below. Ascertain

    the overheads rates at 50%, 60% and 70% capacity.

    Variable overheads At 60% capacity

    Rs.Indirect material 6,000

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    Indirect labor 18,000

    Semi-variable overheads

    Electricity

    (40% fixed, 60% variable) 30,000

    Repairs and maintenance(80% fixed, 20% variable) 3,000

    Fixed overheadsDepreciation 16,500

    Insurance 4,500

    Salaries 15,000Total overheads 93,000

    Estimated direct labor hours 1,86,000

    Solution

    Calculation of Overheads Rates

    50% 60% 70%

    Capacity Capacity Capacity

    Rs. Rs. Rs.

    Variable overheads

    Indirect material 5,000 6,000 7,000

    Indirect labor 15,000 18,000 21,000

    Semi-variable overheads

    Electricity 27,000 30,000 33,000

    Repairs and maintenance 2,900 3,000 3,100

    Fixed overheads

    Depreciation 16,500 16,500 16,500

    Insurance 4,500 4,500 4,500

    Salaries 15,000 15,000 15,000

    Total overheads 85,900 93,000 1,00,100

    Estimated directI

    Labor hours 1,55,0001, 86,000

    2,17,000

    Overhead rate

    (Labor hour rate) Re 0.55 Re 0.50 Re 0.46

    4. A factory can produce 60,000 units per annum at its 100% capacity. The estimated

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    costs of production are as below:

    Direct materials Rs. 3 per unit

    Direct labor Rs. 2 per unit

    Indirect expenses

    Fixed Rs. 1,50,000 per annum

    Variable Rs. 5 per unitSemi-variable Rs. 50,000 per annum upto 50% capacity and

    extra expenses of Rs. 10,000 for every 20%

    increase in capacity or part thereof

    The factory produces only against orders.If the production program of the factory is asindicated below and the management desires to ensure a profit of Rs. 1,00,000 for theyear, work out the average selling price at which each unit should be quoted.

    For three months of the year-- 50% capacity

    Remaining nine months of the year-- 80% capacity

    Solution

    Calculation of Total Cost

    50% 80% Total

    capacity capacity capacity

    Number of units produced 7,500 36,000 43,500

    Direct material-- Rs. 22,500 1,08,000 1,30,500

    Direct labor-- Rs. 15,000 72,000 87,000

    Variable expenses-- Rs. 37,500 1,80,000 2,17,500

    Fixed expenses-- Rs. 37,500 1, 12,500 1,50,000

    Semi-variable expenses-- Rs. 12,500 32,500 45,000

    Total cost 1, 25,000 6,30,000

    5,05,000

    Thus, the total cost during the year is likely to be Rs. 6,30,000. If it is desired to earn a

    profit of Rs. 1,00,000, the total amount to be covered by the units to be sold will have tobe Rs. 7,30,000 (Rs. 6,30,000 + Rs. 1,00,000). As the total units produced are estimated

    to be 43,500, the above amount will have to be covered by 43,500 units. Hence, the

    average selling price per unit will be= Rs. 7,30,000

    43,500

    = Rs. 16.78 per unit (approx.)

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    Working Notes

    (i) It is assumed that whatever units are produced can be sold.

    (ii) It is also assumed that the production and the incidence of all the indirect

    expenses are equally spread during the year.

    5. From the following details, prepare a flexible budget for three months ending on 30th

    September showing the estimated sales, sales cost and profit for 60%, 80% and 100%

    capacity. Assume that all items produced are sold.

    Fixed expenses Rs.

    Management salaries 4,20,000

    Rent and taxes 2,80,000

    Depreciation on machinery 3,50,000Sundry office cost 4,45,000

    14,95,000

    Semi-variable expenses

    At 50% capacity Rs.

    Plant maintenance 1,25,000

    Indirect labor 4,95,000

    Salesmens salary and expenses 1,45,000Sundry expenses 1,30,000

    8,95,000Variable expenses

    At 50% capacity

    Materials 12,00,000

    Labor 12,80,000

    Sales mens commission 1,90,00026,70,000

    Semi-variable expenses remain constant between 41% and 70% activity, increase by 10%of the above figures between 71 % and 80% activity, and increase by 15% of the above

    figures between 81 % and 100% activity. Fixed expenses remain constant whatever may

    be the level of activity. Sales are Rs. 51,00,000 at 60% activity,Rs. 68,00,000 at 80%activity and Rs. 85,00,000 at 100% activity.

    Solution

    Flexible Budget

    60% 80% 100%

    capacity capacity capacity

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    Rs. Rs. Rs.

    (A) Sales 51,00,000 68,00,000 85,00,000

    (B) Sales cost

    (1) Fixed expenses

    Management salaries 4,20,000 4,20,000 4,20,000

    Rent and taxes 2,80,000 2,80,000 2,80,000

    Depreciation on machinery 3,50,000 3,50,000 3,50,000

    Sundry office cost 4,45,000 4,45,000 4,45,000

    14,95,000 14,95,000 14,95,000

    60% 80% 100% capacity capacity capacity

    Rs. Rs. Rs.

    (2) Semi-variable expenses

    Plant maintenance 1,25,000 1,37,500 1, 43,750

    Indirect labor 4,95,000 5,44,500 5,69,250

    Salesmens salary and expenses 1,45,000 1, 59,500 1,66,750

    8,95,000 9,84,500 10,29,250

    (3) Variable expenses

    Material 14,40,000 19,20,000 24,00,000

    Labor 15,36,000 20,48,000 25,60,000

    Salesmans commission 2,28,000 3,04,000 3,80,000

    32,04,000 42,72,000 53,40,000

    Total sales cost 1 + 2 + 3 55,94,000 67,51,500 78,64,250

    (C) Profit A B 4,94,000 48,500 6,35,750

    Numericals on Flexible Budget

    1. A company produces a standard product. The estimated cost per unit is given below:

    Rs.

    Raw materials 10

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    Direct wages 8

    Direct expenses 2Variable overhead 5

    Fixed overheads are estimated to be Rs. 70,000 and selling price per unit is Rs. 40.

    Prepare a flexible budget at 50%, 70% and 90% level of activity. Assume that output at100% level of activity is 10,000 units.

    2. The following expenses relate to a cost center operating at 80% of normal capacity.Sales are Rs. 1,20,000. Draw up flexible administration, selling and distribution costs.

    Budget is operating at 90%, 100% and 110% of normal capacity.

    Administration costs

    Office salaries Rs. 3,000General expenses 1.5% of sales

    Depreciation Rs. 1,500Rates and taxes Rs. 1,750

    Selling costs

    Salaries 4 % of salesTraveling expenses 1.5% of sales

    Sales office expenses 1 % of sales

    General expenses 1 % of sales

    Distribution costs

    Wages Rs. 3, 000

    Rent 0.5% of salesOther expenses 2% of sales

    3. The expenses budgeted for the production of 10,000 units in a factory are furnished

    below:

    Per unit Rs.

    Materials 70.25

    Labor 20.10

    Variable overheads 5Fixed overheads (Rs. 1,00,000)

    Variable expenses (Direct) 13.75

    Selling expenses (10% fixed)Distribution expenses (20% fixed)

    Administrative expenses (Rs. 50,000)

    Total cost of sale per unit

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    (to make and sell) 155

    Prepare a budget for the production of:

    (i) 8,000 units

    (ii) 6,000 units

    Assume that administrative expenses are rigid for all levels of production.

    4. Following are the details for the year 1985:

    Rs.

    Sales 20,000 units @ Rs. 3 per unit 60,000Raw material 26,500

    Direct labor cost 5,000

    Variable overheads 8,000Fixed overheads 10,000

    The management expects the following estimates in 1986.

    a) Sales to increase to 30,000 units, selling price to remain unchanged

    b) Raw materials prices to increase by 10%

    c) Wage rate to increase by 10%d) Labor productivity to improves by 5%

    e) Fixed overheads to increase by Rs. 2,000

    You are required to prepare the budget for 1986.

    5. Production costs of a factory for a year are as follows:

    Direct wages Rs. 90,000Direct materials Rs. 1,20,000

    Production overheads:

    Fixed Rs. 40,000

    Variable Rs. 60,000

    During the forthcoming year, the following are anticipated:

    The average rate for direct labor remuneration will fall from 90 paise to 75 paise

    per hour

    Production efficiency will be reduced by 5%

    Price per unit of direct material and other materials and services which compriseoverheads will remain unchanged

    Direct labor hours will increase by 33 1/3

    Prepare the budget and compute factory overhead rate, the overheads being absorbed on

    direct wages.

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    6. ABC Ltd. manufacturing a single product is facing a severe competition in selling atRs. 50 per unit. The company is operating at 60% level of activity at which sales level

    are Rs. 12,00,000. Variable costs are Rs. 30 per unit. Semi-variable costs may be

    considered as fixed at Rs. 90,000 in case output is nil and variable element is Rs. 250

    for each additional 1% level of activity. Fixed costs are Rs. 1,50,000 at the presentlevel of activity, but at the level of activity of 80% or above these costs are expected

    to increase by Rs. 5,000.

    To cope up with the competition, the management of the company is considering a

    proposal to reduce the selling price by 5%.

    (a) Prepare a statement showing the operating profit at levels of activity of 60%, 70%

    and 80%, assuming that the selling price remains at Rs. 50 per unit.

    (b) If selling price is reduced by 5%, show the number of units which will be requiredto be sold to maintain the present profits.

    7. A company producing electronic watches estimates the following factory overheads

    costs for producing 5,000 units:

    Indirect materials Rs. 16,000

    Indirect labor Rs. 30,000Inspection cost Rs. 16,000

    Heat, light and power Rs. 8,000

    Expendable tools Rs. 8,000Supervision costs Rs. 8,000

    Equipment depreciation Rs. 4,000Factory rent Rs. 4,000

    Indirect labor, indirect material and expendable tools are entirely variable. Heat, light andpower and inspection costs are variable to the extent of 50% and 40% respectively. Other

    costs are fixed costs for a month. Prepare a flexible budget for the overheads for the

    production of 4,000 and 6,000 units per month. Also find out the average factory

    overheads per unit for these two production levels.

    8. Anil and Avinash Enterprises is currently working at 50% capacity and produces

    10,000 units. Estimate the profits of the company when it works at 60% and 70%capacity.

    At 60% capacity, the raw materials cost increases by 2% and the selling price falls by3%. At 70% capacity, the raw materials cost increases by 4% and selling price falls

    by 5%. At 50% capacity, the product costs Rs. 180 per unit and is sold for Rs. 200 per

    unit.

    The unit cost of Rs. 180 is made up as below:

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    Materials cost Rs. 100

    Wages Rs. 30Factory overheads Rs. 20 (40% fixed)

    Administration overheads Rs. 30 (50% fixed)

    9. ABC Ltd. manufactures a single product for which market demand exists foradditional quantity. The present sales of Rs. 60,000 per month utilizes only 60%

    capacity of the plant. The sales manager assures that with a reduction of 10% in the

    price, he would be in a position to increase the sales by about 25% to 30%.

    The following data is available:

    Rs. 10 per unit(a) Selling price

    (b) Variable cost

    (c) Semi-variable cost

    (d) Fixed cost

    Rs. 3 per unit

    Rs. 6000 per unit Rs. 0.50 per unitRs. 20,000 at present level, estimated to be Rs. 24,000 at 80%

    output

    You are required to submit the following statements to the board:

    The operating profits at 60%, 70% and 80% levels at current selling price and atproposed selling price

    The percentage increase in the present output which will be required to maintainthe present profit margin at the proposed selling price

    10. A manufacturing company has an installed capacity of 1,20,000 units per annum. Thecost structure of products manufactured is given below:

    Variable cost (per unit)

    Materials Rs. 8Labor Rs. 8 (subject to a minimum of Rs. 56,000 per month)

    Overheads Rs. 3

    Fixed overheads Rs. 1,04,000 per annumSemi-variable overheads Rs. 48,000 per annum at 60% capacity which increases

    by Rs. 6000 per annum for the increase of every 10% of

    the capacity utilization or any part thereof

    The capacity utilization for the next year is estimated at 60% for 2 months, 75% for 6

    months and 80% for the remaining year. If the company is planning to have a profit of

    25% on the selling price, calculate the estimated selling price for each unit of production.Assume that there is no opening or closing stock.

    11. The monthly budget for manufacturing overhead of a company at two levels of

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    capacity is as follows:

    Capacity 60% 100%

    Budgeted production (units) 600 1000

    (Rs) (Rs)

    Wages 1,200 2,000

    Consumable stores 900 1,500

    Maintenance 1,100 1,500

    Power and fuel 1,600 2,000

    Depreciation 4,000 4,000

    Insurance 1,000 1,000

    9,800 12,000

    (a) Indicate which of the items are fixed, variable and semi-variable.(b) Prepare a budget for 80% capacity.(c) Find out the total cost, both fixed and variable, per unit of output at 60%, 80%

    and 100% capacity.

    12. From the following data, prepare a flexible budget for the production of 40,000 units,

    60,000 units and 75,000 units, distinctly showing variable and fixed costs as well as

    total costs. Also indicate the element-wise cost per unit.

    Budgeted Output and Budgeted Cost per unit

    Budgeted Output 100,000 units

    Per unit cost Rs.

    Direct material 90

    Direct labor 45

    Direct variable expenses 10Manufacturing variable overheads 40

    Fixed production overheads 5

    Administration overheads (fixed) 5

    Selling overheads 10 (10% fixed)

    Distribution overheads 15 (20% fixed)

    13. The budget manager of Progressive Electrical Limited is preparing a flexible budgetfor the accounting year commencing on 1

    stApril 1995. The company produces only

    one product called Kaypee. Direct material costs Rs. 7 per unit. Direct labor average

    is Rs. 2.50 per hour and requires 1.60 hours to produce one unit of Kaypee. Salesmenare paid a commission of Re 1 for every unit sold. Fixed, selling and administration

    expenses amount to Rs. 85,000 per year.

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    Manufacturing overheads under specified conditions of volume have been estimatedas below:

    Volume of Production (units) 1,20,000 1,50,000

    Rs. Rs.

    Indirect materials 2,64,000 3,30,000

    Indirect labor 1,50,000 1,87,500Inspection 90,000 1,12,500

    Supervision 1,98,000 2,34,000

    Depreciation 90,000 90,000Engineering services 94,000 94,000

    ------------------------------------------

    Total manufacturing overheads 9,70,000 11,50,000

    Normal capacity of production of the company is 1,25.000 units. Prepare a budget of totalcost at 1,40,000 units of output.

    14. Excellent Manufacturers can produce 4000 units of a certain product at 100%

    capacity. The following information is obtained from their books:

    June 94 July 94

    Units produced 2,800 3,600

    Rs. Rs.Repairs and maintenance 500 560

    Power 1,800 2,000

    Shop labor 700 900Consumable stores 1,400 1,800

    Salaries 1,000 1,000

    Inspection 200 240

    Depreciation 1,400 1,400

    The rate of production is 10 units per hour. Direct materials cost is Re 1 and direct wages

    per hour is Rs. 4.

    (a) Compute the cost of production at 100%, 80% and 60% capacity showing the

    variable, fixed and semi-fixed items under the flexible budget.(b) Find out the overhead absorption rate per unit at 80% capacity.

    15. The following data is available for a manufacturing company for a yearly period:

    Fixed expenses Rs. in lakhs

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    Wages and salaries 9.5

    Rent, rates and taxes 6.6Depreciation 7.4

    Sundry administrative expenses 6.5

    Semi-variable expenses (at 50% capacity)

    Maintenance and repairs 3.5

    Indirect labor 7.9Sales department salaries 3.8

    Sundry administrative salaries 2.8

    Variable expenses (at 50% capacity)

    Material 21.7Labor 20.4

    Other expenses 7.9------

    98.0

    Assume that fixed expenses remain constant at all levels of production and semi-variable

    expenses remain constant between 45% and 65% of capacity, increasing by 10% between65% and 80% capacity and by 20% between 80% and 100% capacity.

    The sales at various levels are as follows:Rs. in lakhs

    50% capacity 100

    60% capacity 120

    75% capacity 15090% capacity 180

    100% capacity 200

    Prepare a flexible budget for the year at 60% and 90% capacities and estimate the profitsat these levels of output.

    16. A factory is currently running at 50% capacity and produces 5,000 units at a cost ofRs. 90/- per unit as per details below:

    Rs.Material 50

    Labor 15

    Factory overheads 15 (Rs. 6 fixed)Administrative overheads 10 (Rs. 5 fixed)

    The current selling price is Rs. 100 per unit.

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    At 60% working, material cost per unit increases by 2% and selling price per unit falls by2%. At 80% working, material cost per unit increases by 5% and selling price per unit

    falls by 5%.

    Estimate the profits of the factory at 60% and 80% working and give your comments.