flanges final 1

T H E P O W E R O F G R O W T H

Viraj Profiles Ltd., Boisar, India.

STAINLESS STEEL FLANGES:

GRADES:

ASTM:

JIS:

NFE:

DIN:

A182/182M F304, 304L, 304H, 347, 347H, 316, 316H, 316L, 317, 317L, 321, 321H, 51

G3214SUS F304, 304L, 316, 316H, 316L, 317, 317L, 321, 321H

29 - 204BF Z7 CN 18-09 (F304), 29 - 204BF Z3 CN 19-09 (F304L), 29 - 204BF Z7 CND 17.11.02 (F316), 29 - 204BF Z3 CND 17.11.02 (F316L), 29 - 204BF Z6 CNDT 17-12(316Ti), 29 - 204BF Z6 CNT 18-10 (F321)

EN 10222-5 WNR 1.4307, 1.4301, 1.4401, 1.4404, 1.4571, 1.4541, 1.4462, EN 10088-3 WNR 1.4301, 1.4306, 1.4307, 1.4401, 1.4404, 1.4571 1.4541, 1.4541, 1.4462

Viraj Profiles Ltd, Boisar, India.

STAINLESS STEEL FLANGES:

FLANGES BORE SCHEDULES: S5S, S10, S10S, S20, S30, S40, S40S, S60, S80, S80S, S100, S120, S140, S160, STD, XS, XXS, SXH

FLANGE FACING TYPES: flat face, raised face, large raised face, ring joint, tongue-groove face (large & small), male-female b face

FLANGE FACE FINISH: stock finish serration, spiral or phonographic serrated, concentric serrated smooth finish

SPECIFICATION ITEM SIZE

RANGE PRESSURE CLASS 1/2" " TO 12" 150,300,400,600,900,1500,2500LBS

ASME B 16.5 SORF/SWRF/BLRF/THRF/WNRF/LAP JOINT/RTJ 14" to 24" 150,300,400,600,900,1500 LBS

ASME B 16.47 WNRF/BLRF 26" TO 40" 75,150,300,400,600,900LBS

ASME B16.36 WNRF/SORF/THRF(ORIFICE FLANGES) 1" TO 24" 300,400,600,900,1500,2500LBS

JIS B2220/B2291 SLIPON HUB,SHUTOFF ,WELDING NECK FLANGE 10 TO 600 5K,10K,15K,20K,30K

SLIPON PLATE,SQUARE FLANGE

WELDING NECK/SLIPON/BLIND 0.375" TO

36" PN2.5 TO PN40

BS 4504 SECTION 3.1 SCREWED BOSS/SO BOSS

WELDING NECK/SLIPON/ 0.375" TO

36" PN2.5 TO PN 400

BS 4504 PART 1 SCREWED BOSS/SO BOSS/BLIND

WELDING NECK/SLIPON/SOCKET WELD 0.5" TO 24" 150LBS TO 2500LBS

BS 1560 SECTION 3.1 SCREWED BOSS/SO BOSS/BLIND/LAPPED

FLANGE

BS 10 WELDING NECK/SLIPON/BLIND 0.5" TO 36" TABLE D/E/F/H

SCREWED BOSS/SO BOSS/BLIND

DIN FLANGE DIN

2527,DIN2566,DIN2573,DIN2576,DIN2641,DIN2642

DIN2655,DIN2656,DIN2627,DIN2628,DIN2629,DIN2631 10 TO 600 PN 6 TO PN 320

DIN2632,DIN2633,DIN2634,DIN2635,DIN2637,DIN2638

DIN2673

AFNOR NFE 29-203 PLATE FLANGE/LOOSE PLATE FLANGE/BLIND

FLANGE

WELDING NECK FLANGE/HUBBED SLIP ON

FLANGE 10 TO 600 ISO-PN 2.5 TO PN420

LOOSE HUBBED/INTEGRAL FLANGE

SCREWED FLANGE/HUBBED SOCKET WELDING

SPECIFICATION ITEM SIZE

RANGE PRESSURE CLASS

Pr EN 1092-1 FLANGES PLATE FLANGE/LOOSE PLATE FLANGE/BLIND

FLANGE

WELDING NECK FLANGE/HUBBED SLIP ON

FLANGE 10 TO 600 ISO-PN 2.5 TO PN100

SCREWED FLANGE/INTEGRAL FLANGE ASMEB16.9/MSS SP-43 STUB END - TYPE A,B,C 0.5" TO 24" S10/S40/S80

Manufacturing facilities:

• Raw material cutting: band saw / cold shearing machine • Forging: hammers / press • Rolling: rolling mills / ring rolling machine • Machining: CNC lathes / VTL / Copy turning lathes / manual lathes • Drilling: CNC machining centre / multi spindle drill / gang drill / radial drill / column drill machines • Heat treatment: batch type furnaces.

Testing facilities:

• Mobile spectrometer for PMI tests • Ultrasonic testing machine • Radiation servo meter • Tensile testing machine • Surface roughness tester • Impact testing machine • Hardness testing machine • Microscope with image analyzer and micro photo facilities • IGC test facilities

PACKING:

• Using raised face and bevel protection caps • Using plywood boxes size 800 x 1200 mm for shipment

Viraj Profiles Ltd, Boisar, India.


APPLICATIONS:

• Slip-On Flanges -

• Blind Flanges -

• Threaded Flanges -

• Weld-Neck Flanges -

• Socket Weld Flanges -

The Flange is slipped over the Pipe and then welded both inside and outside to provide sufficient strength and prevent leakage. This Flange is used in preference to Weld Necks by many users because of its lower cost and the fact that less accuracy is required when cutting pipe to length.

This is a Flange without a bore and is used to shut off a Piping system or vessel opening. It also permits easy access to vessels or Piping systems for inspection purposes. Blind Flanges can be supplied with or without Hubs at the manufacturer's option.

This is similar to a Slip-On Flange in outline, but the bore is threaded, thus enabling assembly without welding. This obviously limits its applications to relatively low pressure Piping systems. The Flange may be welded around the joint after assembly, but this is not considered a satisfactory method of increasing its applications.

This is designed to be joined to a Piping system by Bun Welding. It is relatively expensive because of its long neck, but is preferred for High Stress applications. The Neck or Hub, transmits stresses to the Pipe, reducing stress concentrations at the base of the Flange. The gradual transition of thickness from the base of the Hub to the wall thickness at the Bun Weld, provides important reinforcement of the Flange. The bore of the Flange matches the bore of the Pipe, reducing turbulence and erosion.

This is similar to a Slip-On Flange in outline, but the bore is counter-bored to




PRODUCT CERTIFICATIONS:

ISO 9001-2008 TUV NORD 44 100 011170-E3 5/7/2001

AD 2000 MERKBLATT WO TUV NORD 072021423 WP 1022/08 12/8/1999

PRESSURE EQUIPMENT DIRECTIVE - PED 97/23/EC TUV NORD 072021423 WZ 1022/08 14/02/2005

SHELL - PETROLEUM DEVELOPMENT - OMAN PDO 102359 19/09/2001

KUWAIT OIL COMPANY (KOC) VEC-KOC VEC-22156/FL030/2008 28/08/2008

KUWAIT NATIONAL PETROLEUM COMPANY (KNPC) VEC-KNPC 177120 23/03/2010

QATAR PETROLEUM VEC-QP 6973 4/5/2008

CHEVRON CHEVRON NIL 14/09/2009

EXXON MOBIL EMRE Piping AML-3.3 1/4/2010

FLUOR FLUOR SCS NIL 1/5/2010

SAUDI ARAMCO – SAUDI ARABIA SAUDI ARAMCO V-ID10032326/P-ID 30003711 30/11/2005

SABIC - SAUDI ARABIA SABIC SMO 204228 19/04/2008

HERTICANT N.V - OUTO KUMPU GROUP WORLD WIDE OUTO KUMPU NIL 28/11/2005

WILSON WILSON NIL 29/12/2005

WIKA - GERMANY KOMBINATIONSAUDIT NIL 8/4/2006

ENAGAS - SPAIN ENAGAS 7111106/411 30/10/2006

PEMEX PETROLEOS MEXICANOS – USA INTEGRATED TRADE SYSTEM Inc. 11613 1/5/2006

PEMEX REFINACION – USA INTEGRATED TRADE SYSTEM Inc. 11613 1/5/2006

PEMEX EXPLORACION Y PRODUCCION – USA INTEGRATED TRADE SYSTEM Inc. 11613 1/5/2006

PEMEX GAS Y PETROQUIMICA BASICA – USA INTEGRATED TRADE SYSTEM Inc. 11613 1/5/2006

PEMEX PETROQUIMICA AND ITS AFFILIATES – USA INTEGRATED TRADE SYSTEM Inc. 11613 1/5/2006

CERTIFICATION DESCRIPTION APPROVING AGENCY CERTIFICATE NUMBER APPROVAL DATE

Page 1 of 4



ADNOC TAKREER 905427 3/4/2007

McJUNKIN McJUNKIN NIL 30/9/2007

SAMSUNG SAMSUNG T 630-6318 28/12/2007

CBI ARABIAN CBI NIL 12/5/2008

BOROUGE ABUDHABI POLYMERS CO. LTD PO/06/BOR2/1025 24/12/2008

MAIRE TECNIMONT TECNIMONT SPA LE-BOR2-TCM-1944 29/12/2008

SAUDI CHEVRON SAUDI CHEVRON NIL 15/6/2008

REPSOL PILAR MARTINEZ CARNICERO IN00027700298420/140047 19/06/2008

BP BRITISH PETORLEUM/M JUNKINC AML 2008

CONOCOPHILLIPS CONOCOPHILLIPS/Mc JUNKIN AML 2008

SASOL SASOL AML 2008

EQUATE VEC EQUATE AML 2008

THE KUWAIT OLEFINS COMPANY(TKOC) VEC EQUATE AML 2008

THE KUWAIT AROMATICS COMPANY(KARO) VEC EQUATE AML 2008

THE KUWAIT STYRENE COMPANY(TKSC) VEC EQUATE AML 2008

BECHTEL BECHTEL AML 2010

ESSAR ESSAR PROJECTS AML 2010

CHIYODA CHIYODA AML 2009

DRY DOCK WORLD DRY DOCK WORLD - DUBAI AML 2008

VALERO VALERO AML REV.3.09.2008 3/9/2008

DOW UNDER WILSON AML 2010


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CANADIAN NATURAL RESOURCE CANADIAN NATURAL AML 26/7/2010

SAIPEM SAIPEM VENDOR Code : V78051 8/7/2010

SHELL - GLOBAL TAMAP-PFF AML 2010

GOST-R CIS CERT.No. 0520476 16.02.2011

DET NORSKE VERITAS

LLOYD'S REGISTER (LR) LLOYD'S REGISTER MD00/3214/002/3 16/01/2006

DET NORSKE VERITAS(DNV) DNV AMM-3942 9/9/2004

BUREAU VERITAS (BV) BV 14406/BO BV 5/1/2005

NIPPON KAIJI KYOKAI (CLASS NK) CLASS NK 06-MMPS-FF&PAC-09 6/10/2006

ABS NKM-662CF 13/06/2006

GL WZ1621HH 4/1/2007

KR IND19978-SF001 13/12/2006

ACI OB 0863.9N REV.1 4/23/2010

ACI OB 0686.9 4/23/2010

ACI OB 0686.90 4/23/2010

NEWFOUNDLAND ACI OB 0686.90 4/23/2010

NEW BRUNSWICK ACI OB 0686.97 4/23/2010

NOVA SCOTIA ACI OB 0686.98 4/23/2010

NORTHWEST TERRITORIES ACI OB 0686.9T 4/27/2010

YUKON ACI OB 0686.9Y 4/26/2010


AMERICAN BUREAU OF SHIPPING (ABS)

NORSOK

LABRADOR

GERMANISCHER LLOYD (GL)

KOREAN REGISTER OF SHIPPING (KR)

NUNAVUT

PRINCE EDWARD ISLAND

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ALBERTA TSSA OB 0686.92 8/8/2010

ONTARIO TSSA OB 0686.95 5/17/2010

BRITISH COLUMBIA TSSA OB 0686.951

MANITOBA TSSA OB 0686.96 29/07/2010

TSSA OB 0686.96 29/07/2010

TSSA OB 0686.96 29/07/2010

NUNAVUT ACI OA 0863.9N 14/6/2002

PRINCE EDWARD ISLAND ACI OA 0863.9 14/6/2002

LABRADOR ACI OA 0863.90 19/6/2002

NEWFOUNDLAND ACI OA 0863.90 19/6/2002

NORTHWEST TERRITORIES ACI OA 0863.9T 14/6/2002

NEW BRUNSWICK ACI OA 0863.97 14/6/2002

NOVA SCOTIA ACI OA 0863.98 17/6/2002

YUKON ACI OA 0863.9Y 15/7/2002

ALBERTA TSSA OA 0863.92 24/7/2002

ONTARIO TSSA OA 0863.95 20/7/2002

BRITISH COLUMBIA TSSA OA 0863.951 12/7/2002

MANITOBA TSSA OA 0863.96 1/11/2002

QUEBEC TSSA OA 0863.96 1/11/2002

SASKATCHEWAN TSSA OA 0863.96 1/11/2002


QUEBEC

SASKATCHEWAN

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flanges final 1

Documents

sxh flange

lbs bs

testing facilities

flat face

large raised face

rolling machine machining

slipon plate

lbs asme b16