flat division strips - marcegaglia...flat division july 2016 2 marcegaglia group at a glance • 5,4...

flat division • strips

July 2016

Marcegaglia Carbon Steel is dedicated to the manufacturing and processing of carbon steel flat products and welded tubes.

The company is part of Marcegaglia group which was founded in 1959 and, today, still fully owned by the Marcegaglia family and headquartered in Gazoldo degli Ippoliti, Mantova.

Steno Marcegaglia, Founder (1930-2013)

Antonio Marcegaglia Chairman Chief Executive Officer

Emma Marcegaglia Vice ChairmanChief Executive Officer

FLAT DIVISION • July 2016 2

Marcegaglia group at a glance

• 5,4 million ton processed yearly (2015)

• 4,1 billion euro sales (2015)

• 6,500 employees

• 1st product range in the world,

in terms of width and variety

• 43 plants, 60 sales offices

210 representatives

• 15,000 customers

• 6,000,000 sqm manufacturing areas

OTHERS*

* Others include metal solution for building industry, components for the Appliances Industry, Tourism and Real Estate

6%

94% STEEL


Garuva

Düsseldorf

Lyon

Barcelona

Dudley

Kluczbork

Yangzhou

Pune

PraszkaBremen

Gazoldo degli IppolitiHEADQUARTERS

Tezze sul Brenta

Albignasego

Ravenna

Corsico

Osteria Grande

Casalmaggiore

Lomagna

Boltiere

Gazoldo degli Ippoliti

Lainate

Dusino San MicheleContino



Forlì

Outsourcing inox

Munhall

Vladimir

Istanbul

San Giorgio di Nogaro

Marcegaglia group worldwide presence


Marcegaglia group key features

• Ownership 100% Marcegaglia family

• Strong company values

• Focus on quality, service, innovation

• Obsession with growth, constant and self-financed throughout 50 years

• Strong market presence (more than 15,000 customers)

• Wide range of products

• High diversification of markets

• Economies of scale + production flexibility

• Unique strategic positioning


Marcegaglia group key features

UNIQUE STRATEGIC POSITIONING

PRIMARY STEEL PRODUCTION

IRON MAKING STEEL MAKING CASTING HOT ROLLING

FIRST TRANSFORMATION

PICKLING COLD ROLLING GALVANISING COATING

SECOND TRANSFORMATION

TUBE WELDING PROFILING CUTTING and SLITTING STAMPING

DISTRIBUTION

FINISHING and DISTRIBUTION

END USERS MARKET

INTE

RM

EDIA

TIO

N

While not really involved in the upstream, Marcegaglia covers the entire downstream steel value chain.


The Group has reorganized its activities by clearly separating the core business (steel) from the diversified activities and creating three different Newcos within the Steel (Marcegaglia Carbon Steel, Marcegaglia Specialties and Marcegaglia Plates) to better pursue dedicated growth opportunities in each segment.

The Group structure

MARCEGAGLIASTEEL

MARCEGAGLIA HOLDING

MARCEGAGLIASPECIALTIES

MARCEGAGLIACARBON STEEL

MARCEGAGLIAINVESTMENTS

MARCEGAGLIAPLATES

FIN. MAR. MARFIN Staff Corporate

1 PLANT ITALY

1 PLANT ITALY

San Giorgio di Nogaro2 PLANTS ITALY

3 WAREHOUSES ITALY

Mariven

MARCEGAGLIA TURKEY

MARCEGAGLIA USA

MARCEGAGLIA RU

FLAT PRODUCTS

4 PLANTS ITALY3 PLANTS ITALY

WELDED TUBES STAINLESS STEELPRODUCTS

HEAVYPLATES

COLD-DRAWNBARS

HEADQUARTERS GAZOLDO DEGLI IPPOLITIHEADQUARTERS GAZOLDO DEGLI IPPOLITI

MARCEGAGLIA CHINA

MARCEGAGLIA DO BRASIL

MARCEGAGLIA POLAND

PLA

NTS

& S

ALE

S O

FFIC

ES

PLA

NTS &

SA

LES O

FFIC

ES

MARCEGAGLIA UK

MARCEGAGLIA BENELUX

MARCEGAGLIA DEUTSCHLAND

MARCEGAGLIA FRANCE

MARCEGAGLIA IBERICA

MARCEGAGLIA INDIA

MARCEGAGLIA NORTH EUROPE

SALE

S O

FFIC

ES

Consorzio Absolute

Metal Interconnector

Fontana

SIM

Consorzio ABSOLUTEOTH

ER

S PA

RTI

CIP

ATI

ON

S

Marcegaglia Buildtech

M. Gulf Italia M. Gulf Qatar

M. Romania

San Michele

Dalmine LS

Others particip.

Others particip.

Others particip.

Others particip.

Building

Home Products

Energy

Oskar

Imat

ETA

CO.GE.AM

Engineering

Elet.Ca

Made HSE

Gaia Turismo

Tourism & Real estate

Albarella

Palazzo Agricoltura

Gabetti Property Solution

Others participations

EuroEnergy Group


BLACK COILS

PICKLEDCOILS

BLACK SHEETS

PICKLEDSHEETS

SKINPASSEDSTRIPS

PICKLEDSTRIPS

COLDROLLED COILS

HOT DIPGALVANIZED

COILS

PRE-PAINTED COILS

SHEETS FROMCOLD ROLLED

COILS

HOT DIPGALVANIZED

SHEETS

PRE-PAINTED SHEETS

COLD ROLLEDSTRIPS

HOT DIPGALVANIZED

STRIPS

PRE-PAINTED STRIPS

COLD-DRAWNTUBES

WELDED TUBESFROM COLD

ROLLED STRIP

REFRIGERATIONTUBES

WELDED TUBESFROM GALVANIZED

STRIP

Pickling

Tube formingand welding


Heattreatments

Heattreatments

Polishing

Straighteningand cutting



Tube formingand welding Pointing Skiving/roller

burnishing


Sizingand drawing

Drawing

Heattreatments Galvanizing Passivation


WELDED TUBESFROM HOT ROLLED

PICKLED STRIP

Pickling

BLACK COILS

FULL HARD COILS

PICKLEDCOILS

Coldrolling Annealing Skinpass

Pre-painting

Hot dipgalvanizing

Heattreatments


MANUFACTURING PROCESS


Marcegaglia Carbon Steel • Worldwide presenceFlat division: manufacturing plants

Ravenna, Italy

Garuva, Brazil

Kluczbork, Poland

Gazoldo degli IppolitiHEADQUARTERS


Hot rolled, cold rolled and galvanized steel strips by Marcegaglia can match the most diverse requirements of target industries in terms of steel grades, width, thickness, tolerances and surface finish.

Strips pickled, cold rolled, galvanized


1,300,000 t/ymanufacturing capacity

product: strips

thickness: 0.20/12 mm

width: 8/1530 mm

product type: pickled, cold rolled, hot dip galvanized

The manufacturing capacity and logistic features of Marcegaglia service centers worldwide allow maximum production flexibilityof steel strip cold rolling and slitting.


A highly-customized range of steels is engineered according to automotive manufacturing standards, including galvanized or cold rolled high strength low alloy materials and high carbon alloys.

Marcegaglia steel strip specialties encompass, in additionto deep drawing grades, semi-processed magnetic steels and extra-smooth surface galvanized material for several specific industrial uses, including now fine blanking.

Steel for automotive applications

Steel for other industrial applications

Steel for radiators

Steel for electrical control boards

Steel for lamination

Steel for shelving and furniture

Steel for fine blanking

Steel for household appliances

Typicalapplications


Min. thickness (mm) 1.20

Max. thickness (mm) 12

Min. width (mm) 8

Max. width (mm) 1530

Pickled strips, single pass strips

Special toleranceSupon requeSt


Main manufacturing standards

EN 10025-2 Non-alloy structural steels S185, S235JR up to J2 (*)S275JR up to J2 (*), S355JR up to K2 (*)

EN 10149-2 Hot-rolled high yield strength steels for cold forming

S315MC up to S500MC(other grades upon request)

EN 10149-2 Hot-rolled high yield strength steels for cold forming with single pass cold rolling for improved tolerances

S355MC up to S600MC(other grades upon request)

EN 10111 Hot rolled low carbon steels for cold forming

DD11 up to DD14 (other grades upon request)

(*) CE marking available

Upon request: supply of grades not included in the above mentioned standards or grades according to customers’ standards, including major automotive manufacturers.




Min. width (mm) 8


Cold rolled strips



EN 10268 Cold rolled steel flat products with high yield strength for cold forming

HC220P, HC260P, HC260LA, HC300LA, HC340LA, HC380LA, HC420LA, H500LA-MM, HC180YD, HC220YD, HC260YD

EN 10341 Cold rolled electrical non-alloy and alloy steel sheet and strip delivered in the semi-processed state

M660-50K, M890-50K, M800-65K M1000-65K, M1050-50K, M1200-65K, M340-50K, M390-50K, M390-65K, M450-50K, M450-65K, M520-65K, M560-50K, M630-65K

EN 10132-2 Case hardening steel (cold rolled narrow steel stripfor heat treatment)

C10E, C15E, 16MnCr5, 17Cr3

EN 10139 Cold rolled uncoated mild steel narrow strip for cold forming

DC01 LC/C290÷690DC03 LC/C290÷590DC04 LC/C290÷590DC05, DC06

EN 10132-3 Steels for quenching and tempering(cold rolled narrow steel strip for heat treatment)

C22E, C30E, C35E, C40E, C45E, C50E, C55E, C60E, 25Mn4, 25CrMo4, 34CrMo4, 42CrMo4

EN 10132-4 Spring steel and other applications(cold rolled narrow steel strip for heat treatment)

C55S, C60S, C67S, C75S, C85S, C90S, C100S, C125S, 48Si7, 56Si7, 51CrV4, 80CrV2, 75Ni8, 125Cr2, 102Cr6, 58CrV4



Marcegaglia standard STP 0032

Cold rolled electrical steel for high performance shearing

DC01LC-P

UNI 7958 Structural steels FE360

Marcegaglia standard STP 0044

Steel for radiators RAD-1

Marcegaglia standard Full Hard steel Full hard steel grades are available for specific galvanizing requirements


EN 10130 Cold rolled low carbon steel flat products for cold forming

DC01, DC03, DC04, DC05, DC06


Hot dip galvanized strips



Min. width (mm) 8


Special toleranceSupon requeSt



EN 10346 Steel flat products for cold forming

DX 51D, DX52D, DX53D, DX54D, DX56D (other grades upon request)

EN 10346 Structural steels S220GD, S250GD, S250GD-DM*, S280GD, S280GD-DM*, S320GD, S350GD

Marcegaglia standardSTP 0074

Structural steels for construction

S390GD


ASTM A653 Hot dip zinc-coated steel

EN 10346 High yield strength steels for cold forming

HX260LAD, HX300LAD, HX340LAD, HX380LAD, HX420LAD

(*) According to Italian D.M. 14.01.2008 «Technical norms for construction»

EN 10346 Dual phase steels DP600, DP800, DP1000(other grades upon request)


Oscillated wound coils



Min. width (mm) 6

Max. width (mm) 60



EN 10139 Cold rolled uncoated mild steel narrow strip for cold forming

DC01 LC/C290÷690DC03 LC/C290÷590DC04 LC/C290÷590DC05, DC06

EN 10132-2 Case hardening steel (cold rolled narrow steel strip for heat treatment)

C10E, C15E, 16MnCr5, 17Cr3

EN 10132-3 Steels for quenching and tempering(cold rolled narrow steel strip for heat treatment)

C22E, C30E, C35E, C40E, C45E, C50E, C55E, C60E, 25Mn4, 25CrMo4, 34CrMo4, 42CrMo4

EN 10132-4 Spring steel and other applications(cold rolled narrow steel strip for heat treatment)

C55S, C60S, C67S, C75S, C85S, C90S, C100S, C125S, 48Si7, 56Si7, 51CrV4, 80CrV2, 75Ni8, 125Cr2, 102Cr6, 58CrV4


Pre-painted steelcoils, strips and sheets

According to EN 10169

finishing top coat

chemical treatment

chemical treatment

hot dip galvanization

cold rolled steel

primer o back coat

primer

hot dip galvanization


Typicalapplications

Among its state-of-the art steel processing lines, the Ravenna plant hosts the coil pre-painting units dedicated to the organic coating of carbon steel materials.Thanks to major investments in the sector, the manufacturing capacity of Marcegaglia pre-painted coils and sheets has increased twofold.

Steel for industrial applications

Steel for automotive applications

Steel for the construction industry

Steel for household appliances

Steel for packaging


In addition to the standard RAL and NCS colours it is possible to obtain all colour shades. All painting systems may be required on both sides.

Standard colours

M 6301 RAL 6005 * moss green

M 1301 grey white

M 4301 Siena red M 7301 RAL 5010 * gentian blue

M 5301 grey brown M 9302 RAL 9006 * white aluminiuim

* similar to



Max. thickness (mm) 2.00

Min. width (mm) 45


Pre-painted steel coils and strips

2 pre-painting lines

570,000 t/ymanufacturing capacity

product: pre-painted coil

thickness: 0.30/2.00 mm

width: up to 1500 mm

max weight: 35 t

max outside diameter: 2150 mm

resin range: polyester, modified polyester/polyurethane, polyamide, fluoro-carbon, high flexibility polyester, vinyl, high-thickness paint systems


nonStandard packaging iS developedaccording to cuStomer requeSt

Standard packaging

PV3 - PV6PV1 - PV4 PV2 - PV5

Circumferential plastic/metallic straps

17-mm radial straps 120°

32-mm radial straps 120°

Internal metallic corner

External cardboard corner

External metal corner protection with 32-mm strap

External metal sheet with two 32-mm straps

Inner metal sheet

Metallic side protection

Poly-coated paper

Cardboard inner protection


Standard packaging

BN6 / 1-2-3-4-5 BN8 / 1-2-3BN7 / 1-2-3-4-5-6BN1 / C / M BN3 / 1-2-3-4-5-6BN2 / C / M BN4 / 1-2-3

Eye-to-side

Eye-to-side cradle

Eye-to-sky pallet

Wood pieces

Pallet 8x8

20-mm spacers

40-mm spacers

80-mm spacers

Plastic protection for wood pieces

Plastic film

Bitumen and poly-coated paper

Metal box

nonStandard packaging iS developedaccording to cuStomer requeSt


via Bresciani, 16 • 46040 Gazoldo Ippoliti, Mantova - Italy

[email protected]

thank you

flat division strips - marcegaglia...flat division july 2016 2 marcegaglia group at a glance • 5,4...

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