flex-1500 service manual - v 0.1
DESCRIPTION
flex sdr 1500 service manualTRANSCRIPT
Revision 0.1 1 Copyright FlexRadio Systems, 2010
FlexRadio Systems
FLEX-1500
Software Defined Radio
Service Manual
PRELIMINARY
Author: Graham Haddock, KE9H
Revision 0.1 2 Copyright FlexRadio Systems, 2010
Contents
Introduction …………………………………………...….. 3
Theory of Operation …………………………………….. 4
Alignment, Test and Calibration..…………………….. 11
Troubleshooting and Diagnostics ………………...….. 15
Assembly and Disassembly………………...………….. 16
Appendix “A” Schematic, PTRX (Transceiver) Board
Appendix “B” Schematic, PPA05 (RFPA) Board
Appendix “C” Boards, Top View.
Appendix “D” Test Points and Bus Access.
Appendix “E” Test Fixture.
Appendix “F” Bill of materials.
Revision 0.1 3 Copyright FlexRadio Systems, 2010
Introduction The FLEX-1500™ QRP Software Defined Radio is both an entry level QRP radio and is also suited to be the ideal IF deck for VHF-Microwave operation. It provides all of the advantages of a software defined radio, including the sophisticated filters, panoramic spectrum displays and computer based Graphic interface characteristic of a Software defined Radio. This service manual assumes that the reader / service technician is familiar with the operation of the radio and powerSDR control software. If additional information is required on those topics, please refer to the Product Manual and Quick Start Guide.
Front View - FLEX-1500
Revision 0.1 4 Copyright FlexRadio Systems, 2010
Theory of Operation Refer to the Block Diagrams on the two following pages. The Detailed Schematic is included in Appendix “A.” The unit is powered by +13.8 Volts DC, supplied via the 2.5 mm x 5.5 mm coaxial power connector on the rear of the unit. The unit has an internal 3.0 Ampere fuse, that will blow if the unit draws excessive current, or if the polarity of the power connected to the unit is reversed. The FLEX-1500 CPU (TAS1020B Streaming USB Controller) will communicate via USB for both control and streaming baseband data with the host CPU running the PowerSDR software. The CPU in the FLEX-1500 has control of all switching, signal routing, frequency generation via the DDS, FlexWire port, audio amplifier, as well as audio and baseband routing, CODEC clock generation, data conversion, gain and level controls for the radio. Communication between the Flex-1500 radio and the host computer is via a USB connection capable of USB 1.1 or higher level USB operation. The protocol is USB “Full Speed” or 12 Megabits per second data transfer rate.
Power Systems and Distribution The transceiver board requires a source of regulated +5 Volts at approximately 400 mA to function. +3.3 Volts is supplied to the board in general by a linear +3.3Volt regulator derived from the +5 Volt line. Additional +3.3 Volt and +1.8 Volts required to operate some of the integrated circuits is provided by point-of-load regulators in the vicinity of the IC. Overall power for the unit is derived from the +13.8 Volt input on the RFPA board. This 13.8 Volts directly supplies the relays and power amplifier transistors. It is also feeds two regulators. A 6 Volt regulator is switched on when transmitting, and off when receiving. This switched +6 Volt output is used to bias the RF power transistors. A separate +5 Volt regulator supplies power for the SPI decoder and relay driver IC on the RFPA board, as well as supplies all +5 Volt power to the transceiver board (PTRX) via the board to board interconnect system.
Revision 0.1 5 Copyright FlexRadio Systems, 2010
Revision 0.1 6 Copyright FlexRadio Systems, 2010
Revision 0.1 7 Copyright FlexRadio Systems, 2010
Control Busses There are several control busses that interconnect the radio. A USB “Full Speed” bus interconnects the host computer running PowerSDR with the on-board CPU, the TAS1020B. Control from the TAS1020B CPU to the rest of the radio and external control is via an I2C bus sysem, and two each SPI busses. Firmware for the CPU is resident in a local (I2C) EEPROM on the transceiver board. Upon power up, the CPU will look for the presence of a properly programmed EEPROM, load this code, begin execution, and register with the host computer as a FLEX-1500 device. In the absence of the EEPROM, or lack of correctly identified firmware, the CPU will execute from internal ROM, and identify itself to the host computer as a “TI DFU device.” The FLEX-1500 CPU will communicate via USB for both control and streaming baseband data with the host CPU running the PowerSDR software. The CPU in the FLEX-1500 has control of all switching, signal routing, frequency generation via the DDS, FlexWire port, audio amplifier, as well as audio and baseband routing, CODEC clock generation, data conversion, gain and level controls for the radio. All of the above must be translated from local hardware and register controls to the Command and Data structures chosen for USB transport and interface in the host to the PowerSDR software.
I2C Bus The I2C bus exists as three instances.
(1.) The computer bus (I2C-C), which contains the (master) CPU, the EEPROM containing program memory and calibration parameters, and the Bus Mux. (2.) The Internal I2C bus, (I2C-I) containing the two bus expanders and the CODEC chip. (3.) The External I2C bus (I2C-E) which is routed to the FlexWire DB-9 connector, and is only used in conjunction with an external FlexWire device.
The I2C Bus Mux selects whether the Computer I2C bus will be connected to the Internal or External I2C bus extension at any given time, as well as passing any interrupt requests upwards to the CPU. Since the EEPROM and the Bus Mux are on the computer bus, their addresses will appear in all I2C bus spaces.
I2C Bus Structure
The I2C bus address values are provided according to the TI convention, where the address is an eight bit word, expressed as two hexadecimal characters. The least
Revision 0.1 8 Copyright FlexRadio Systems, 2010
significant bit is actually the ~read/write bit, but is always presented as a “0” when the address is expressed. The TAS1020B is the I2C Bus Master and is always connected to the I2C Multiplex Chip and the EEPROM. When the Bus Multiplex is set to “Outside,” the I2C bus is routed to the appropriate pins on the FlexWire connector. When set to “Inside” the I2C bus is routed to the CODEC, and the two Bus Expanders, which convert I2C commands to many high/low outputs used to control the individual switches that control signal routing in the radio. The Audio Amplifier is controlled by general purpose outputs from the CODEC.
SPI Bus There is also a SPI bus, used to control the DDS and the RFPA. It appears as two physical instances, a 3.3V version and a 5V version. The SPI is outbound control only, for both the AD9951 DDS and RF PA board. The AD9951 DDS is controlled via the 3.3 Volt SPI bus, directly from the CPU. The DDS will operate with either a 20 MHz or 38.4 MHz reference input. The TPIC6B595 Relay Driver is controlled by the 5 Volt SPI bus, and controls the following relays according to the band of operation or transmit/receive status. A “High” SPI control bit is the active state, which provides a LOW output from the relay driver to turn the relays ON. I.C. Name Bit Pin Name Function Initial
Drain0 0 4 15M Active = 17 or 15 Meter Band 0 = Inactive Drain1 1 5 160M Active = 160 Meter Band 0 = Inactive Drain2 2 6 20M Active = 30 or 20 Meter Band 0 = Inactive Drain3 3 7 6M Active = 6 Meter Band 0 = Inactive Drain4 4 14 80M Active = 80 Meter Band 0 = Inactive Drain5 5 15 10M Active = 12 or 10 Meter Band 0 = Inactive Drain6 6 16 XMIT HIGH = Transmit mode, LOW = Receive mode 0 = Receive Drain7 7 17 40M Active = 60 or 40 Meter Band 0 = Inactive
RF Signal Processing The incoming rf signals may be received via the antenna connector on the RFPA board, the transverter receive connector, or the transverter common connector. These signals are routed via the appropriate bandpass filter, then either directly to the preamp, or through a 20 dB pad to offset the gain of the preamp. The output of the preamp is fed to the QSD down-mixer, with an output of I and Q baseband signals in the range of 0 to 24 kHz.
Revision 0.1 9 Copyright FlexRadio Systems, 2010
The QSD down-mixer is also supplied with a quadrature local oscillator signal which is derived from the DDS. The DDS operates at twice the desired local oscillator signal, passes though a 120 MHz low pass filter, into a Johnson Counter that both divides the DDS frequency by two, as well as generates the two quadrature local oscillator signals. In transmit, in a reverse manner, I-Q baseband signals from the CODEC in the baseband range of 0 to 24 kHz are supplied to the QSE, along with the quadrature local oscillator signals at the operating frequency, resulting in a direct QSE output on the final transmit frequency, which is routed via the bandpass filters to either the transverter output connector, or the input to the RFPA.
Baseband Processing In the receive direction, output I and Q signals from the QSD are passed through a set of OpAmps that have 18 dB of signal gain and 28 kHz low pass filters, then sent to the CODEC for digitization and transmission to the host computer. In transmit, analog I and Q signals output from the CODEC are filtered in a 26 kHz low pass filter to remove wideband digital noise, then sent to the QSE for up-mixing.
Communications In the receive configuration, digitized I and Q signals from the CODEC, representing the received pass band, are transferred using the I2S protocol to the Streaming USB controller. This controller then transfers this information via the USB protocol to the host computer. Processed and demodulated audio is returned via the USB protocol to the controller, then transferred to the CODEC via I2S protocol for conversion into analog audio signals. In transmit, configuration, digitized microphone audio signals from the CODEC are transferred using the I2S protocol to the Streaming USB controller. This controller then transfers this information via the USB protocol to the host computer. Processed transmit audio in a digital I and Q format is returned via the USB protocol to the controller, then transferred to the CODEC via I2S protocol for conversion into analog baseband signals to drive the QSE up-mixer. In the BITE (Built In Test Equipment) configuration, digitized I and Q signals from the CODEC, representing the received pass band, are transferred using the I2S protocol to the Streaming USB controller. This controller then transfers this information via the USB protocol to the host computer. Transmit test signals in a digital I and Q format are sent via the USB protocol to the controller, then transferred to the CODEC via I2S protocol for conversion into analog baseband signals to drive the QSE up-mixer.
Revision 0.1 10 Copyright FlexRadio Systems, 2010
Audio Amplifier An audio amplifier is present, capable of driving stereo headphones, or stereo powered speakers, in the Stereo configuration, or a monophonic speaker directly, in the Mono configuration. In stereo, each of the two amplifiers are carrying the appropriate left or right channel information, and driving a low power amplifier suitable for headphones or high impedance loads. In the Mono configuration, the two incoming stereo signals are mixed together to form a single mono signal, then this is fed to one amplifier directly, and inverted and fed to the other amplifier to form an “H-Bridge” speaker amplifier. In this mode the speaker must be wired to bridge the amplifier output (Connect to tip and ring on stereo speaker plug) with no connection to ground.
Revision 0.1 11 Copyright FlexRadio Systems, 2010
Alignment, Test and Calibration The only manual alignment required is setting the quiescent bias for the RF power transistors on the RFPA (PPA05 PCB.) All other alignment, test and calibration will occur using production test software built into PowerSDR.
Bias Adjustment FLEX-1500 RFPA (PPA05) Bias settings == Power Supply Setup: Adjust Power Supply to 13.8 Volts Output Voltage. Adjust Power Supply Current Limit to 2.5 Amperes. To do this, place a short across the output terminals of the power supply and adjust the Output Current knob to read 2.5 Amps on the current meter. == The Bias settings are normally set with the PA board out of the radio. It does not have to be connected to the TRX board, since it is all DC settings, and you do not want any RF drive present. With just the PA by itself on the workbench... Plug in +13.8 Volts into the normal power connector. To turn on the PA bias, ground the test point named "XMIT" at the lower right corner of the board, between K8 and K15. This will also activate relay K15, so you will hear a "click." To measure current in the driver transistor, there is a one Ohm shunt resistor between test points DM- and DM+. Put a voltmeter that will give good readings in the range of 50 milliVolts across these two test points and normally, you would adjust R8 for 50 milliVolts plus minus 5 milliVolts, corresponding to 50 milliAmps flowing through driver transistor Q1. (Hint: do not use long test probes that will go all the way through the PC board and touch the plate below. This will short the +13 Volts to ground, or destroy the metering resistor R2.)
Revision 0.1 12 Copyright FlexRadio Systems, 2010
After adjusting bias on Q1, adjust bias on Q3. The procedure with a cold plate will be to set total power drain to 530 mA, plus minus 25 ma, by adjusting R10. You will see it drift some with temperature. With a hot base plate, it can rise as high a 580 mA.
Test and Calibration FLEX-1500 Transceiver Final Assembly, Test and Calibration. Required test equipment: Host computer with PowerSDR version 2.0 or later and appropriate drivers for the
FLEX-1500 and PowerMaster RF Powermeter installed. USB Signal Generator, FlexRadio Systems model FLEX-1599 PowerMaster RF Power Meter model ____ with serial interface to host computer. Loop-back test cable per accompanying diagram. Suitable power and RF BNC connection cables. Power Supply capable of supplying at least 2.5 Amperes at 13.8 Volts with current limit adjustable to 2.5 Amperes. == Power Supply Setup: Adjust Power Supply to 13.8 Volts Output Voltage. Adjust Power Supply Current Limit to 2.5 Amperes. To do this, place a short across the output terminals of the power supply and adjust the Output Current knob to read 2.5 Amps on the current meter. == Check for the presence of the latest version of the radio Firmware from the FlexRadio Systems SVN. If not a current version of the radio firmware, use “Firmware Updater” to install and update the latest version of firmware ==
Revision 0.1 13 Copyright FlexRadio Systems, 2010
If there is any question as to whether the quiescent bias currents are properly set on the RFPA power transistors, they should be set prior to performing the PA calibration tests. == Plug the BNC-Coaxial cable from the PowerMaster watt meter into the BNC connector on the RFPA. Plug the USB cable from the computer into the USB connector on the front edge of the PTRX board. Plug the Powered speaker plug into the Speaker jack on the PTRX front edge. Plug the loop-back test cable into the FlexWire DB-9 connector on the rear card edge, and the Key and Mike connectors into the connectors on the front card edge. (Until full automatic test software is available, the speaker plug on the loop back test cable will be not be used.) Plug in the +13.8 Volt power connector into the power connector on the RFPA. == Turn on the power switch on the PTRX board. The Blue LED should light within two seconds. Open PowerSDR 2.0 Press "Start" Note that the program is running and a moving noise floor appears. Turn up the volume control to verify that noise comes out of the speakers, and the audio amplifier is operating. Return the volume control to "0". Bring up the production test screen by pressing Control-Shift-P. Check that the appropriate Com Port for the PowerMaster RF Power Meter is indicated. The fully automated sequence of tests may be started, or the individual tests run for diagnostic purposes. Press "Dot" Press "DASH" Press "PTT" Press "Mike"
Revision 0.1 14 Copyright FlexRadio Systems, 2010
Press "Balance" Press "Attenuator" Press "Filter" Press "Level" (Additional tests will be added as additonal test software is completed.) If all tests are passed, as indicated by all green buttons, Press "PA" to perform full calibration of the RFPA on all bands. If this final test is passed, then radio level testing of the assembled radio is complete. Close Production Test window, Stop PowerSDR, close PowerSDR, turn off power Switch on PTRX, Remove cables from Radio Assembly. ==
Revision 0.1 15 Copyright FlexRadio Systems, 2010
Troubleshooting and Diagnostics For bench testing the complete unit or RFPA as a stand alone board, it is recommended that a 13.8 Volt current limited bench supply is used, with the current limiter set to 2.5 Amperes.
If necessary to test a transceiver board as a stand alone board, a holding fixture with number 4 corner pins can be used to hold the board. A source of regulated +5.0 Volts, current limited at 600 mA may be applied in place of the power source jumper on Jxxx.
The results from the software tests built into PowerSDR should provide direction as to any failures in the radio.
The blue light in the center of the power-on switch is controlled by the CPU. This light will only light if the CPU has downloaded valid firmware from the EEPROM and completed initialization. If no blue light, check all voltages, including the output of the dedicated +3.3V regulator feeding the CPU digital power pins, which is separate from the general 3.3V regulator. If the blue light is present, but the unit will not enumerate on the USB host, check cables, connectors, and proper voltage output from the dedicated +3.3V regulator feeding the CPU digital power pins. None of the band pass filters in the transceiver board should have an insertion loss greater than 6 dB inside the band pass, so signal tracing with an RF signal generator and level meter or spectrum analyzer is very practical. Excessive filter loss is usually associated with an incorrect inductance value.
Revision 0.1 16 Copyright FlexRadio Systems, 2010
Assembly and Disassembly
Required tools Number 1 Phillips and number 2 Phillips screwdrivers are needed, and a nut driver to remove the DB-9 retention nuts.
Disassembly Remove the two retention nuts on either side of the FlexWire DB-9 connector. Remove the four corner screws on both the front and back covers using the number 2 Phillips screwdriver. Observe the position of the upper PCB, it is in the fourth card slot. That is, three empty slots are above it. Observe the position of the two screw clearance holes on the bottom of the case. These holes are not equally spaced from the ends. The hole furtherest from the edge is on the rear end (end with all BNCs.) Remove the four bottom feet, using the number 1 Phillips screwdriver. Gently slide both cards toward the rear panel, the one with all the BNC's until the connected pair of cards are clear of the outer case. The two cards may be separated.
Re-assembly Reconnect the cards with the ten pin card to card connector. Orient the case so that the rear of the case (end with screw clearance hole spaced furthest from the edge) is upwards. Lower the upper board into the fourth board slot from the top of the housing. Once the upper board engages the side rails by an inch or two, then lower the lower board and heat spreader plate into the box and engage the board to board to board connection. The lower (PA board) should not engage any board slots, and will just roughly center in the bottom of the case. Gently slide in the pair of cards, until fully inside the new case. Check that the two transistor mounting screws in the heat spreader are visible / roughly centered in the screw clearance relief holes in the bottom of the case.
Revision 0.1 17 Copyright FlexRadio Systems, 2010
Install the four feet using the number 1 Phillips screwdriver. Install the front and rear panels, using the black #6 pan head screws, with a number # 6 flat washer under each screw head, with the number 2 Phillips screwdriver. Install the two retention nuts on either side of the DB-9 connector.
Revision 0.1 Copyright FlexRadio Systems, 2010
Appendix "A" Schematic, PTRX (Transceiver) Board
10 M
Hz
SP
I BU
S
FLE
X-15
00 T
RX
BO
AR
DXV
-RX
ANT/
XV-T
X
To P
ABa
nd P
ass
Filte
r Ban
k
Bypa
ss
1.6
- 2.3
MH
z
5.2
- 7.7
MH
z
7.7
- 11.
4 M
Hz
11.4
- 17
.0 M
Hz
25.3
- 37
.6 M
Hz
37.6
- 54
.0 M
Hz
LPF
MH
z
AD99
51
DD
S
John
son
Div
by
2
LO-I
LO-Q
0 - 1
20 M
Hz
38.4
MH
z
Dou
bler
20 M
Hz
Mik
e In
USB
Audi
o O
ut
CO
DEC
USB
/
QSE
QSD
0 - 6
0 M
Hz
BIT
E
I2C
BU
S
Sw
itch
Con
trol
I2C
EXP
AND
ER
A->D
D->
A
120
SP
I BU
S
Key
In
Clo
cks
TLV3
20AI
C33
TAS1
020B
74LV
C74
DSN
65LV
DS3
4D
2 ea
. PC
A955
5
CVT
25-3
8.4
SN74
LVC
1G04
THS4
520
0.88
- 1.
6 M
Hz
0.49
- 0.
88 M
Hz
PTT
In
LED
Vers
ion
2010
APR
05
ADL5
531
4 to
1S
witc
h
+0 d
Bm T
X Le
vel
To P
A
17.0
- 25
.3 M
Hz
3.5
- 5.2
MH
z
2.3
- 3.5
MH
z
Leve
l S
hift
Gat
e
74H
CT0
8
26 k
Hz
LPF
EEPR
OM
Flex
Wire
74C
BT32
53
I2C
MU
XI2
C B
US
Syst
em B
lock
Dia
gram
Spkr
/Hea
dset
SPI
24C
128
CO
NTR
OL
PTT
/INT
InPT
T O
ut
Line
In/O
ut
I2S
I2C
BUS
PRE-
AMP
BUS
-20
dB
3 to
1S
witc
h
Test 10 MHz Multiplier
GND
5.1kGND
GND.1
u.1
u
SD-73100
SD-73100
GND
5.1k
GND
GBLC03C
GBLC03C
GND
TC4-1T
GND
GND
.1u
GND
GND
10k
.1u
.1u
.1u+3.3V
10n 10n
GND
GN
D
GN
D
SSQ-105-01-F-D+12V
.1u
GN
D
+3.3V
619
3.32
k.1
u 619
619
3.32k 3.32k
GN
D
BAS70-00-V-GS08
BAS70-00-V-GS08
GND
1267
W
.1u
74AHC1G04DBV
1M100
0
1M
GND
+3.3V
Copyright FlexRadio Systems 2009, 2010
XVRX
ANT10MW TX/COM
FRONT END
2.) Ground1.) SPI5-LOAD
3.) SPI5-CLK
5.) SPI5-DATA4.) +12V
7.) +5
9.) RF10.) Ground
8.) +5
Flat Cable Assignments
6.) Ground
R2
C4
C6
J1G$1
J2G$1
R1
D1
D2
3216
4
T1
C1
R7
C16
X1
C13
C15
C7 C8
RFTP1
108642
P2
97531
C27
5
13
GN
D14
15
V2 3
11
V1 4
VD
D2
GN
D1
GN
D5
GN
D7
GN
D9
GN
D10
GN
D12
8
6
PAD
NC
16
IC1
PE42641
R3
R4
C3
R5
R6
R8 R9
D3
D4
L1
C5
2 4
IC2
35
IC2P
GN
DV
CC
R10
R72
R73
R87
SPI5-CLK/8
BITE/5
FRTENDA/11
FRTENDB/11
20MHZ/9
5V-PA/12
BPFI/2
SPI5-LOAD/8
SPI5-DATA/8
RF1
RF2
RF3
RF4
ANTRFC
10 MHz Input
10 MHz Doubler
MaxiSpring
MaxiSpring
BAND 1
BAND 2
BAND 3
BAND 4
Delevan
Coilcraft CS1812
GND GND
GNDGND
GND GND
GN
D
GND
+3.3V
+3.3V
307n 307n 307n 307n
91p 130p 91p
51p 82p 82p 51p
GND GND GND
491n 491n 491n 491n
150p 200p 150p
75p 110p 110p 75p
GND GND GND
680n 680n 680n 680n110p 180p 180p 110p
220p 300p 220p
GND GND GND
1.2u_CS 1.2u_CS 1.2u_CS 1.2u_CS150p 220p 220p 150p
300p 390p 300p
GND GND GND
+3.3V
+3.3V
10n
10n
10n
10n
10n
10n
10n
10n
GND
GN
DG
ND
GN
D
GN
DG
ND
GN
DG
ND
+3.3V
+3.3V +3.3V
+3.3V
Copyright FlexRadio Systems 2009BANDPASS FILTER BANK - HIGH
11.4 - 17.0 MHz
37.6 - 56 MHz
25.3 - 37.6 MHz
17.0 - 25.3 MHz
Physical Position on PCB:
Band 4 - 11.4 - 17.0 MHzBand 8 - 2.3 - 3.5 MHzBand 2 - 25.3 - 37.6 MHzBand 5 - 7.7 - 11.4 MHzBand 9 - 1.6 - 2.3 MHzBand 1 - 37.6 - 56.0 MHzBand 12 - BypassBand 6 - 5.2 - 7.7 MHzBand 10 - 0.88 - 1.6 MHzBand 3 - 17.0 - 25.3 MHzBand 7 - 3.5 - 5.2 MHzBand 11 - 0.49 - 0.88 MHz
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K5PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K6PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K7PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K8PE4259
L2 L3 L4 L5
C25 C26 C27
C21 C22 C23 C24
L6 L7 L8 L9
C40 C41 C42
C36 C37 C38 C39
L10 L11 L12 L13C49 C50 C51 C52
C53 C54 C55
L14 L15 L16 L17C58 C59 C60 C61
C62 C63 C64
C33
C48
C57
C66
C31
C46
C56
C65
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K1PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K2 PE4259
51
36
4 2CTRL
VDDRFC
RF1
RF2GND
K3PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K4 PE4259
BPFI/1
BPFO/3
BAND04/11
BAND03/11
BAND01/11
BAND02/11
BAND 5
BAND 6
BAND 7
BAND 8
Delevan 1812 Iron Core, Unshielded
Coilcraft FS
Coilcraft FS
Coilcraft FS
GND
GNDGND
GND GND
GND GND
220p1.8u 1.8u 1.8u 1.8u
330p 330p 220p
430p 620p 430p
GNDGNDGND
+3.3V +3.3V
+3.3V
GND
750p5.6u_FS 5.6u_FS 5.6u_FS 5.6u_FS
1.3n 1.3n 750p
1.3n 2n 1.3n
GNDGNDGND
360p2.4u_FS 2.4u_FS 2.4u_FS 2.4u_FS
560p 560p 360p
680p 1n 680p
GNDGNDGND
470p3.9u_FS 3.9u_FS 3.9u_FS 3.9u_FS
750p 750p 470p
910p 1.3n 910p
GNDGNDGND
+3.3V
+3.3V
+3.3V+3.3V
+3.3V
10n
10n
10n
10n
10n
10n
10n
10n
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
Copyright FlexRadio Systems 2009BANDPASS FILTER BANK - MIDDLE
7.7 - 11.4 MHz
5.2 - 7.7 MHz
3.5 - 5.2 MHz
2.3 - 3.5 MHz
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K9 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K10PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K11 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K12PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K13 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K14PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K15 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K16PE4259
C67L18 L19 L20 L21C68 C69 C70
C71 C72 C73
C94L30 L31 L32 L33C95 C96 C97
C98 C99 C100
C76L22 L23 L24 L25C77 C78 C79
C80 C81 C82
C85L26 L27 L28 L29C86 C87 C88
C89 C90 C91
C75
C84
C93
C10
2
C74
C83
C92
C10
1
BPFI/2 BPFO/4
BAND05/11
BAND06/11
BAND07/11
BAND08/11
BAND 9
BAND 10
BAND 11
BAND 12 (BYPASS)
CoilCraft FS
CoilCraft FS
CoilCraft FS
Note: 5.1n = 1.8n +3.3n
GNDGND
GND
GND
GND
910p10u_FS 10u_FS 10u_FS 10u_FS
1.3n 1.3n 910p
2n 3n 2n
GNDGNDGNDGND
2.7n10u_FS 10u_FS 10u_FS 10u_FS
5.6n 5.6n 2.7n
3.3n 4.7n 3.3n
GNDGNDGNDGND
5.1n15u_FS 15u_FS 15u_FS 15u_FS
12n 12n 5.1n
6.8n 9.1n 6.8n
GNDGNDGND
GND
+3.3V +3.3V
+3.3V +3.3V
+3.3V +3.3V
+3.3V +3.3V
10n
10n
10n
10n
10n
10n
10n
10n
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
NP NP
Copyright FlexRadio Systems 2009BANDPASS FILTER BANK - LOW
1.6 - 2.3 MHz
0.88 - 1.6 MHz
0.49 - 0.88 MHz
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K17 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K18PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K19 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K20PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K21 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K22PE4259
51
3
6
4 2
CTRL
VDDRFC
RF1
RF2GND
K23 PE4259
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K24PE4259
C103L34 L35 L36 L37C104 C105 C106
C107 C108 C109
C112L38 L39 L40 L41C113 C114 C115
C116 C117 C118
C121L42 L43 L44 L45C122 C123 C124
C125 C126 C127
C11
1C
120
C12
9C
131
C11
0C
119
C12
8C
130
C9 C10
BPFI/3 BPFO/5
BAND09/11
BAND10/11
BAND11/11
BAND12/11
1.0 V
1.25 V
20 dBAttn
74CBT3253PW
95.3
GND
.1u
GND
GNDGND
GND
2.87
k1.
20k
GND
10u
74CBT3253PW
+3.3V
+3.3V
+3.3V
.1u
TC1-1T
+5V
95.3
TC4-1T
GND
2.00
k1.
20k
GND
10u
+3.3V
ADL5531
.1u
.1u
GND10n
GND
10n
GND GND
+5V
GND
10n
GND
GND
0 +3.3V
3.30
1267
W 330u
61.9
61.9
240
10n
619
619
3.32
k
3.32
k
GND
GNDGND
.1u
6193.32k
+3.3V
GND
Copyright FlexRadio Systems 2009
SEQ: 0, 1, 3, 2
QSD / QSE
QSD
QSE
QSD QSE
1G 1B 2
1C3 31C2 41C1 51C0 61Y7
2Y9 2C0 10
2C1 11
2C2 12
2C3 13
A 14
2G 15
IC48
16G
ND
VC
C
IC4G$2
R11
C146R
13R
15
C138
1G 1B 2
1C3 31C2 41C1 51C0 61Y7
2Y9 2C0 10
2C1 11
2C2 12
2C3 13
A 14
2G 15
IC5
816
GN
DV
CC
IC5G$2
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K26PE4259
C147
3216
4
T3
R12
3216
4
T2
R18
R20 C144
2 7
CLIN 5
P$1
NC
1
NC
3
NC
4
NC
6
NC
8
PAD
IC3
C13
4
C13
5
C137
C132
C143
RFTP2
R74
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K25PE4259
R16
L46
C11
13G
ND
14
15
V23
11
V14
VD
D2
GN
D1
GN
D5
GN
D7
GN
D9
GN
D10
GN
D12
8
6
PAD
NC
16
IC27PE42641
R81
R82
R83
C18
R14
R19
R21
R84
C28
R85R86
~QSD/11
LO-I/10
LO-Q/10
~QSE/11
QSD-QP/6
QSD-IM/6
QSD-QM/6
QSD-IP/6
QSE-QP/6
QSE-IM/6
QSE-QM/6
QSE-IP/6
BITE/1
GEN/11
TXA/11
BPFO/4
TXB/11
ATN/11
RFIN RFOUTRF1
RF2
RF3
RF4
ANTRFC
Remove GROUND under OpAmp
Narrow bandpass for QSE?
4.7n
4.7n
2.7n
1.60k
1.60k
1.60k
1.60k
2.7n
2.7n
120
120
120
120
2.7n
.1u
GND
.1u
GND.1u
.1u
.1u
.1u
330u
330u
330u
330u
10u
GND
10u
GND
12n
12n
915W
915W
915W
915W
THS
4520
THS
4520
100
100
100
100
1000
W10
00W
.15u .15u
.15u .15u
12.7 12.7
12.7 12.7
12.7 12.7
12.7 12.7
+3.3V
.1u
.1u
10u
10u47
u47
u47
u47
u
Copyright FlexRadio Systems 2009BASEBAND PROCESSING
From QSD To TLV320 Line 1 In
28 kHz LPF
To QSE From AIC33 HP Out
67 Hz HPF
2.4 Hz HPF 34 kHz LPF
C152
C164
C169
R31
R35
R29
R25
C157
C150
R32
R33
R26
R27
C162
C166
C154
C156
C151
C168
C163
C14
8C
158
C16
1C
171
C153
C165
C155
C167
L48
L50
L52
L53V
IN-
2
VO
UT+
3
VIN
+11
VO
UT-
10
VS- 13VS- 14VS- 15VS- 16
VS+5VS+6 VS+7VS+8
/PD
12
CM
9C
M4
NC
1
IC6
PAD PAD
VIN
-2
VO
UT+
3
VIN
+11
VO
UT-
10
VS- 13VS- 14VS- 15VS- 16
VS+5 VS+6VS+7 VS+8
/PD
12
CM
9C
M4
NC
1
IC7
PAD PAD
R24
R28
R30
R34
L49
L51
C173 C174
C177 C178
R36 R37
R38 R39
R40 R41
R42 R43
C32
C34
C35
C43
C17
2C
175
C17
6C
179
L1LP/7
L1LM/7
L1RM/7
L1RP/7
QSE-IM/5
QSE-IP/5
QSE-QM/5
QSE-QP/5
HPLM/7
HPRP/7
HPRM/7
HPLP/7
QSD-QM/5
QSD-QP/5
QSD-IM/5
QSD-IP/5
TPA0233
1.8 V
3.3
V
3.3 V
3.3 V
1.8 V
TLV320AIC33IRGZ
10u
10u
10u
10u
GNDGND
10u
.1u
10u.1u 10u.1u
10u.1u
GND
330u
10n
GND
.1u10n 10n 10n
GND GND GND
650W
650W
GND
.1u 650W
650W
10n
10n
GND
GND
GND
+3.3V
GND
+5V
10k
10k
1u1u
GND
10u
+5V
GN
D
330u
1u1u
GNDGND
.1u
.1u
10u
TPS79318
10u
GND
+3.3V
1267W
1267W
1267W
GND
2.2k
+3.3
V
100
100
1u
.1u
511
511
47n
47n
FDV303
10k
+5V
Copyright FlexRadio Systems 2009CODEC
TO QSE
FROM QSD
HEADPHONESSPEAKER
MICROPHONE
BASEBAND
BASEBAND
FlexWire Line In/Out
AUDIO AMPLINE1LP3
LINE1LM4
LINE1RP5
LINE1RM6
LINE2LP7
LINE2LM8
LINE2RP9
LINE2RM10
MIC3L11
MIC3R14
MICBIAS13
MICDET12
HPLOUT 18
HPLCOM 19
HPROUT 23
HPRCOM 22
MONO_LOP 27
MONO_LOM 28
LEFT_LOP 29
LEFT_LOM 30
RIGHT_LOP 31
RIGHT_LOM 32
AVS
S_A
DC
15
MFP
348
MFP
247
MFP
146
MFP
045
SE
LEC
T43
SD
A2
SC
L1
/RE
SE
T33
GP
IO1
35
GP
IO2
34
IO/D
VS
S42
DR
VS
S21
DR
VS
S20
AVS
S_D
AC
26
AVD
D_A
DC
16
MC
LK37
BC
LK38
WC
LK39
DIN
40
DO
UT
41
IOV
DD
44
DV
DD
36
DR
VD
D24
DR
VD
D17
AVD
D_D
AC
25
IC9
PAD
PAD
C19
2C
193
C19
4C
196
C18
6C
191
C188C187 C190C189
C181C180
C200
C210
J4-1J4-2J4-3J4-4J4-5J4-6J4-7J4-8 C206
C207 C208 C209
L59
L60
C19
8
3
21
J3L57
L58
C203
C197
R44
R45
C19
9C
201
C19
5
RIN5
LIN9
BYP 4SD2
8
3
RO 6
LO 10
P$1
PAD
VDD
GND
ST/MO7 FILT 1
IC10
C202
C204C205
C182
C185
C184NR4 EN 3
GN
D2
IN 1OUT5
IC8
C183
L54
L55
L56
R46R67
R68
C2
C24
2
R17
R69C12
C14
Q2
R75
MCLK/8
BCLK/8
WCLK/8
DIN/8
DOUT/8
L1LP/6
L1LM/6
L1RP/6
L1RM/6
MPTT/8
MIC
_IN
I-SDA/11
I-SCL/11
HPLP/6
HPLM/6
HPRP/6
HPRM/6
~CRESET/8FWLO/12
FWLI/12
LIN
E_I
N
LIN
E_O
UT
Review USB Power chokes
GND
1.47k
24.9
24.9
GND
47p 47p
GND GND
GND
10u
10u
+3.3V
6 MHz
24C128
33p
33p
100p
1n 3.09k
GND
GND
+3.3V
.1u
GN
D
GN
D
GND
7408PW
7408PW
7408PW
7408PW
74LVC1G04DBV
GND
.1u .1u
GND
+5V +3.3V
90W
.1u
GND
.1u .1u .1u
.1u
1267W
GND
+5V
.1u
GND
GND
120W
TPD4E0014DRLR
TPS79333-DBV
+5V
GND
.1u
GND
10.0
k
GND
47p
27p
27p
27p
27pGND
Copyright FlexRadio Systems 2009
STREAMING USB CONTROLLER
Level Translator
XTALO46
XTALI47
PLLFILI48
PLLFILO1
MCLKI3
PUR5
DP6
DM7
DVSS14
DVSS216
DVSS328
AVSS45
/MR
ES
ET
9
TES
T10
EXT
EN
11
/RS
TO12
P3.
013
P3.
114
P3.
2,/X
INT
15
P3.
317
P3.
418
P3.
519
NC
120
NC
222
AVDD 2DVDD3 33DVDD2 21DVDD1 8P1.7 31
P1.6 30P1.5 29P1.4 27P1.3 26P1.2 25P1.1 24P1.0 23
CS
CH
NE
32/C
RE
SE
T34
CS
YNC
35C
DAT
I36
CD
ATO
38C
SC
LK37
MC
LKO
139
MC
LKO
240
/RE
SE
T41
/VH
EN
42S
DA
43S
CL
44
IC15GND 4
D+ 3
D- 2
VCC 1
J5
R50
R51
R52
C217 C218
C222
C225
QG2
A01
A12
A23
VSS4 SDA 5SCL 6PTC 7VDD 8
IC11
C213
C214
C21
5C
216
R49
C21
1
1
23
IC13A
4
56
IC13B
9
108
IC13C
12
1311
IC13D
714
GN
DV
CC
IC13P
2 4IC14
35
GN
DV
CC
IC14PC226 C227
4
1 2
3L62
C223
C219 C220 C221
C224
L65
C212L6
3
IO11
IO22 IO4 5
IO3 4
VCC 6
GND3
IC12
NR4 EN 3
GN
D2
IN 1OUT5
IC28
C17
R89
C45
C47
C133C136
C139
MCLK/7
BCLK/7
DIN/7
DOUT/7
WCLK/7
5V-USB/12
C-SCL/11
C-SDA/11
SPI~CSDDS/9
SPI-CLK/9
SPI-DATA/9
SPI5-CLK/1
SPI5-DATA/1
~CRESET/7
~MRESET/12
DRESET/9
C~INT/11
~LED/12
~DOT/12
~DASH/12
FW-PTT-IN/11
MPTT/7
PTT-OUT/12
SPI5-LOAD/1
PTC/11
TAS1020B
.1u.1u
1u
TPS79318 TPS79318
10u10u1u
.1u
GND GND
CVT25-38.4
1.00k
1.20k
GND
.1u
GNDGND
TC1-1T
AD9951EPGNDGND
GND
+3.3V
1u.1u
1k
3.9k
GND
+3.3V +3.3V
.1u
+3.3V
+3.3V
+3.3V
.1u.1u
.1u .1u .1u
.1u
GND
GNDGND
.1u
GNDG
ND
GN
D
0 0
.1u
.1u
68p
68p
68p
68p 68p
47p
330p
68p
GND
Copyright FlexRadio Systems 2009DDS
C235
C238
C237NR 4EN3
GN
D2
IN1 OUT 5
IC16
NR4 EN 3
GN
D2
IN 1OUT5
IC17
C236C228C230
C233
2
4
3
1QG1
R55
R53
C244
1
3
6
4
2
T4I/O_UPDATE1
SYNC_CLK45
REFCLK9
REFCLK8
CRYSTAL_OUT10
IOUT 21
IOUT 20
DAC_RSET 24
SYNC_IN 44
OSK 46
PWRDWNCTL 35
RESET36
CLKMODESELCT11
LOOP_FILTER12
DACBP 23
IOSYNC 37
SDO38
CS39
SCLK40
SDIO41
DVDD2
DVDD34
DGND3
DGND33
DGND47
DGND42
AVDD 4
AVDD 6
AVDD 13
AVDD 16
AVDD 18
AVDD 19
AVDD 25
AVDD 27
AVDD 29
AGND 5
AGND 7
AGND 14
AGND 15
AGND 17
AGND 22
AGND 26
AGND 28
AGND 30
AGND 31
AGND 32
IC18
DVDD_I/O43
DGND48
EXPEXP
C248C247
R54
R56
C246
51
3
6
42
CTRL
VDDRFC
RF1
RF2 GND
K27 PE4259
C232C231
C239 C240 C241
C23
4
C249
RFTP3 RFTP4
R76 R77
C19
C44
C14
0
C14
1
C145
C14
9
C159
C16
0
C14
2
C17
0
DDS-1.8V-DIGITAL DDS-1.8V-ANALOG
SPI-CLK/8
SPI-DATA/8
REF-SEL/11
20MHZ/1
SPI~CSDDS/8
DRESET/8
DDS/10OUTGND
VCC NC/TS
Changed IC20 to SN65LVDS34D
Changed T5 to TC4-1T
.1u
GND
GND
74LVC74D
74LVC74D
GND
.1u
GND
GND GND GND GND
100n 120n 100n
15p 27p 27p 15p
SN65LVDS34D
+3.3V
15p 27p 27p 15p
GND GND GND GND
+3.3V
+3.3V
0
200
TC4-1T
24.9
24.9
68p
68p
Copyright FlexRadio Systems 2009LO QUADRATURE GENERATOR
120 MHz Low Pass Filter
Johnson Counter
C25
0
CLR1
D2
CLK3
PRE4 Q 5
Q 6
IC19A
CLR13
D12
CLK11
PRE10 Q 9
Q 8
IC19B
714
IC19P
GN
DV
CC
C259
L66 L67 L68C255 C256 C257 C258
1A8
1B7
2A6
2B5
1Y 2
2Y 3
GN
D4
VD
D1IC20
C251 C252 C253 C254
RFTP5
R78
R793
216
4
T5
R90
R91
C29
C30
DDS/9
LO-I/5
LO-Q/5
PCA9555PW
PCA9555PW
+3.3V
+3.3V
GND
GND
GND
GND
.1u
.1u
GN
DG
ND
PCA9542A
+3.3V
.1u
GN
D
GND
2.2k
2.2k
2.2k
2.2k
2.2k
2.2k
+3.3V
2.2k
2.2k
2.2k
+3.3
V
Copyright FlexRadio Systems 2009FILTER AND SWITCH CONTROL
CPU I2C BUS
INTERNAL I2C BUS
EXTERNAL I2C BUS
E~INT(FlexWire)
SCL22 SDA23
A021
A12
A23
INT1
VSS 12
VDD 24IC22
I/O0.0 4
I/O0.1 5
I/O0.2 6
I/O0.3 7
I/O0.4 8
I/O0.5 9
I/O0.6 10
I/O0.7 11
I/O1.0 13
I/O1.1 14
I/O1.2 15
I/O1.3 16
I/O1.4 17
I/O1.5 18
I/O1.6 19
I/O1.7 20
SCL22 SDA23
A021
A12
A23
INT1
VSS 12
VDD 24IC23
I/O0.0 4
I/O0.1 5
I/O0.2 6
I/O0.3 7
I/O0.4 8
I/O0.5 9
I/O0.6 10
I/O0.7 11
I/O1.0 13
I/O1.1 14
I/O1.2 15
I/O1.3 16
I/O1.4 17
I/O1.5 18
I/O1.6 19
I/O1.7 20
C26
0C
262
A01
A12
A23
/INT04
SD05
SC06
VSS7 /INT1 8SD1 9SC1 10/INT 11SCL 12SDA 13VDD 14
IC21
C26
1
R57
R58
R59
R60
R61
R62
R47
R48
R70
C-SDA/12
C-SCL/12
C~INT/8
E-SDA/12
E-SCL/12I-SDA/7
I-SCL/7
BAND04/2
BAND08/3BAND02/2
BAND05/3
BAND09/4
BAND01/2BAND12/4
BAND06/3
BAND10/4
BAND07/3BAND11/4
~QSD/5~QSE/5
REF-SEL/9
TXA/5
GEN/5
FRTENDA/1FRTENDB/1
FW-PTT-IN/12
BAND03/2
TXB/5
ATN/5
PTC/8
+3.3V+5V
GND GND
10u
1u
TPS76833QPWP
GND
GND
1k +3.3
V
MA03-1
GND
FDV303
GND
650W
650W
GND
10n
10n
GND2.2k 2.2k
+3.3V
GND
.1u
GND
+3.3V
10n
1n10n10n
GND
.1u
2.2k
+3.3V
GND
+3.3V
+5V
GND
GND
GND
GNDGND
TPD4E0014DRLR
.1u
+3.3V
GND
GND
+12V
10k
2N7002
3.90
k330u
GND
GND1.
00k
GND
Copyright FlexRadio Systems 2009
I/O AND POWERCopyright FlexRadio Systems 2009
I/O AND POWER
DB-9FLEXWIRE
5 Volt
Source
KEY
ON-OFF
I2C BUS
TEST POINTS
SPI BUS (3.3 V)
POWERGROUNDS
Select
15
SW1
C267
C266IN16
FB/NC 15EN5
OUT1 13
PG 16
OUT2 14IN27
GND1
GND2
GND3
GND 20
GND 19
GND 12
GND 11
GND10 PAD PADGND9
IC25
R65
J8-2J8-3J8-4J8-5J8-6J8-7J8-8J8-9
J8-G
J8-1
123
J6
Q3
3
21
J7
L70
L69
C264
C263
16
34
25
GN
DV
CC
IC24G$3
R63 R64
C276
C271
C270C269C268
C274
R66
TP2
TP3TP4
TP7 TP8
+5
+3.3
GND1
GND2
GND3
GND4
GND5GND6
IO11
IO22 IO4 5
IO3 4
VCC 6
GND3
IC26
C22
9
R71
Q4
R80
C20
GND8
R88
5V-USB/8
5V-PA/1
FWLO/7
E-SCL/11
E-SDA/11
~DASH/8
FW-PTT-IN/11
PTT-OUT/8
~MRESET/8
~LED/8
SPI-CLK/9
C-SDA/11
C-SCL/11
~DOT/8
SPI-DATA/9
SPI~CSDDS/9
FWLI/7
TP7 TP3 TP2 GND
CLK CS DATA GND
NOTE: Jumper SCA to GND to remove EEPROM from address space
Copyright FlexRadio Systems 2009
PORT AND CONNECTOR DEFINITIONS
1.) N.C.2.) N.C.3.) Mike Bias (+5V)4.) Mike Ground5.) Mike In6.) Mike PTT In7.) Ground8.) N.C.
Mike Connector Assignments
1.) Ground2.) LINE INPUT3.) PTT OUT (New, was GND)4.) PTT IN (New, was interrupt)5.) Ground6.) I2C-SCL7.) I2C-SDA8.) +5 Volts Out (New, was +13V)9.) LINE OUT
FlexWire Assignments
SPI (DDS) BRIDGE ASSIGNMENTS
GND
MCLKBCLK
WCLKDIN
DOUT
CODEC BRIDGE ASSIGNMENTS
1.) USB / CPU - I2C MASTER ONLY2.) CODEC - 0011 00003.) EEPROM - 1010 00004.) I2C MUX - 1110 00005.) EXPANDER 0 - 0100 00006.) EXPANDER 1 - 0100 0010
I2C ADDRESS ASSIGNMENTSIndividual holes for 0.025 in. square pins Individual holes for 0.025 in. square pins2 x 3 pattern on 0.1 in. grid
1 x 3 pattern on 0.1 in. grid
1 x 4 pattern on 0.1 in. grid
I2C (INTERNAL COMPUTER) BRIDGE ASSIGNMENTS
2.) Ground1.) SPI5-LOAD
3.) SPI5-CLK
5.) SPI5-DATA4.) +12V
7.) +5
9.) RF10.) Ground
8.) +5
Flat Cable Assignments
6.) Ground
TP9 TP11
TP12
TP13
TP10
GNDGND
TP4SCA
TP8SCL
Revision 0.1 Copyright FlexRadio Systems, 2010
Appendix "B" Schematic, PPA05 (RFPA) Board
Low
Pas
s Fi
lter B
ank
160
M
80 M
60/4
0 M
30/2
0 M
17/1
5 M
12/1
0 M
6 M
5 W
att L
inea
r PA
Bia
s co
ntro
l, T/
R c
ontro
l
FLE
X-1
500
SP
I BU
S (5
V)
AN
T
TO F
LEX
1500
MA
IN B
OA
RD
13.8
V In
put
Filte
ring
Bia
sB
ias
Sw
itch
Filte
r Ban
k
RD
16H
HF1
RD
00H
VF1
Rel
ay S
witc
hed
Vers
ion
2010
MA
R 0
5
Bia
s C
ontro
l
TPIC
6B59
5S
PI R
elay
Driv
er
5 V
13.8
V
Reg
.
6 V
Reg
.
Rel
ay
DC
Pow
er
Sw
itch
6 V
Adj
Adj
GN
D
GN
DSD-7
3100
RD
00H
HS1
TX2S
A-12
V
101 10
n
GN
D
GN
D
GN
D1
+12V
+12V
49.9
49.9
XFM
R_0
.5BI
NO
C
+6V
GN
D
2k
2k
GBL
C03
C
10.0k
+5V
1.8k 3.24k
10.0
k
GN
DG
ND
GN
DG
ND
1k
GN
D
GN
D
.1u
.1u
1u
.1u
10.0k
GN
D
.1u
GN
D
10n
.1u
240p
GN
D
GND
1267
W
GN
D
GN
D
GND
1uBAS70
GN
D
1267
W
.1u
470u
100u
GN
DG
ND
GN
D
10n
10n
GN
D
+12V
/1
160W
3.24
k
GN
D
2.00
k.1u 10n
10u
.1u
1u
.1u
1u
1u
.1u
GN
D
0
NP
NP
NP
GN
D
Cop
yrig
ht F
lexR
adio
Sys
tem
s 20
09
ANT
RF
PO
WE
R A
MP
LIFI
ERJ1
G$1
D SG
Q1
D SG
Q3G
$1
121
K15
3 54
10 89
123
54
T1
R1
R3
C20
R2
R5
R7
51
3
6
42
K16PE4259
CTRL
VDDRFC
RF1
RF2 GNDT3
13
2 R8
13
2R10
D1
R11
R13 R14
R15
R19
C47
C48
C50
C51
R20
C53
C54
C55 C56
L16
C60D3
L20
C61
+12V
DM+ DM-
C62
C63
C21
C64L1
7
R4
R6C52 C95
C96
C97
C98
C99
C10
0
C101
C10
2
R9
R17
J3
XMIT
/4
XMIT
/4
RF-
I/O/4
LPF-
IN/2
LPF-
OU
T/2
RD
16H
HF1
~ 2.
6 V
~ 4.
9 V
Phys
ical
ord
er o
n bo
ard
is: 10
M80
M17
/15
M16
0 M
30/2
0 M
6 M
60/4
0 M
All c
oils
this
pag
e ar
e
Coi
lCra
ft M
axiS
prin
g
TX2S
A-12
VTX
2SA-
12V
TX2S
A-12
VTX
2SA-
12V
TX2S
A-12
VTX
2SA-
12V
TX2S
A-12
VTX
2SA-
12V
18p
68p
68p
82p
180p
75p
120p
220p
82p
150p
220p
180p
82p
12p
15p
12p
39p
22p
56p
39p
200p
150p
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
GN
DG
ND
GN
D
GN
DG
ND
GN
D
+12V
+12V
+12V
+12V
+12V
+12V
+12V
+12V
130n
169n
307n
246n
380n
307n
538n
307n
307n
36p
GN
D
10n 10n 10n 10n
10n 10n 10n 10n
GND GND GND GND
GNDGNDGNDGND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
169n
3.6p
24p
GN
D
Cop
yrig
ht F
lexR
adio
Sys
tem
s 20
09
HIG
H F
RE
QU
EN
CY
LPF
BA
NK
121
K1
3
54
10
89
121
K2
3
54
10
89
121
K3
3
54
10
89
121
K4
3
54
10
89
121
K5
3
54
10
89
121
K6
3
54
10
89
121
K7
3
54
10
89
121
K8
3
54
10
89
C1
C2
C3
C22
C23
C24
C25
C26
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
C37
C38
C39
C40
L7L8
L9L1
0
L11
L12
L13
L14
L15
C45
C65 C66 C67 C68
C69 C70 C71 C72C79 C80 C81 C82
C83 C84 C85 C86
L21
C19
C49
6M/4
15M
/4
20M
/4
LPF-IN-A
LPF-
IN-A
/3
LPF-
IN/1
LPF-
OU
T/1
LPF-OUT-A
LPF-
OU
T-A/
3
10M
/4
6 M
eter
s
12/1
0 M
eter
s
17/1
5 M
eter
s
30/2
0 M
eter
s
Phys
ical
ord
er o
n bo
ard
is: 10
M80
M17
/15
M16
0 M
30/2
0 M
6 M
60/4
0 M
All C
oils
this
pag
e ar
e
Coi
lCra
ft 18
12 C
S Se
ries
TX2S
A-12
VTX
2SA-
12V
TX2S
A-12
VTX
2SA-
12V
TX2S
A-12
VTX
2SA-
12V
1.5u
1.2u
2.2u
1.8u
10u
8.2u
330p
300p
300p
39p
120p
91p
270p
330p
910p
330p
150p
470p
1.2n
2.2n
1n
GN
D
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
+12V
+12V
+12V
+12V
+12V
+12V
300p
GN
D
10n 10n 10n
10n 10n 10n
GND GND GND
GNDGNDGND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
.1u
GND
10u
8.2u
Cop
yrig
ht F
lexR
adio
Sys
tem
s 20
09
LOW
FR
EQ
UE
NC
Y LP
F B
AN
K
121
K9
3
54
10
89
121
K10
3
54
10
89
121
K11
3
54
10
89
121
K12
3
54
10
89
121
K13
3
54
10
89
121
K14
3
54
10
89
L1L2
L3L4
L5L6
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C46
C73 C74 C75
C76 C77 C78C87 C88 C89
C90 C91 C92
L22
L23
40M
/4
80M
/4
160M
/4
LPF-
IN-A
/2LP
F-O
UT-
A/2
60/4
0 M
eter
s
80 M
eter
s
160
Met
ers
TPIC
6B59
5
+5V
+12V
GN
D
GN
D
+5V
+6V
GN
DG
ND
GN
D
GN
DG
ND.1u
.1u
1u
1u
GN
D
.1u
+5V
GN
D
NTR
1P02
T1
1SS4
00T1
G
4.7k
GN
D
+12V
160W
160W
.1u
.1u
.1u
GN
DG
ND
GN
D
GN
D
GND
10
KLD
X-02
02
MC
78T0
5
M05
X2JT
AG
+12V .1
u
GN
D
+12V
/1
S1A GN
D
Cop
yrig
ht F
lexR
adio
Sys
tem
s 20
09
INTE
RC
ON
NE
CT
AN
D P
OW
ER
L78L
06_D
Switc
hed
6 Vo
lts
MIN
I AT
OFU
SE
+13.
6 Vo
ltsIN
PUT
Test
Poi
nts Te
st P
oint
s
IC1
2.) G
roun
d1.
) SPI
5-LO
AD
3.) S
PI5-
CLK
5.) S
PI5-
DAT
A4.
) +12
V
7.) +
5
9.) R
F10
.) G
roun
d
8.) +
5
Flat
Cab
le A
ssig
nmen
ts
6.) G
roun
d
D0
4
D1
5
D2
6
D3
7
D4
14
D5
15
D6
16
D7
17
~G9
RC
K12
~SR
CLR
8
SRC
K13
SER
IN3
SER
OU
T18
192
20
1
10
11
U1
8 4
2367
51
U2
C41
C42
C43
C44
C94
Q4
D2
R12
L18
L19
C57
C58
C59
DAT
A
LOAD
CLK
GN
D
+5V
+6V
XMIT
GN
D1
GN
D2
GN
D3
GN
D4
R16
1 3 2
J2
VI1
2
VO3
GN
D
F1
108642P1
97531
C93
D4
6M/2
10M
/2
15M
/2
20M
/2
80M
/3
XMIT
/1
160M
/3
40M
/3
SPI5-DATA
SPI5-LOAD
SPI5-CLK
RF-
I/O/1
VC
C
GN
D
NC
NC
GN
DG
ND
Vin
Vout
GN
DN
CN
C
Add
DIO
DE
Revision 0.1 Copyright FlexRadio Systems, 2010
Appendix "C" PC Board Component View
Flex
Rad
io S
yste
ms
Cop
r. 20
10
++
++
1
12
3
12
3FlexRadio Systems Copr. 2010
Revision 0.1 Copyright FlexRadio Systems, 2010
Appendix "D" Test Points
Flex
Rad
io S
yste
ms
Cop
r. 20
10
++
++
1
12
3
12
3FlexRadio Systems Copr. 2010
Revision 0.1 Copyright FlexRadio Systems, 2010
Appendix "E" Test Fixture
1k 1k
FLE
X-1
500
TES
T FI
XTU
RE
NO
TES:
1. F
lexW
ire L
ine-
Out
driv
es M
icro
phon
e In
2. S
peak
er/P
hone
s dr
ive
Flex
Wire
Lin
e-In
3. P
TT-O
UT
from
Fle
xWire
driv
es F
W-P
TT-IN
, MP
TT, D
OT,
& D
AS
H
R1
R2
PTT
-OU
T
PTT
-IN
GN
D
GN
D
AUD
IO L
INE-
IN
AUD
IO L
INE-
OU
T
I2C
-SC
L
I2C
-SD
A
+12
VO
LTS
1 2 3 4 5 6 7 8 9
N.C
.
N.C
.
N.C
.
FLEX
WIR
E
DB-
9 C
ON
NEC
TOR
TIP
TIP
RIN
G
RIN
G
SLEE
VE
SLEE
VE
PHO
NES
MIC
RO
PHO
NE
-- R
J45
KEY
N.C
.1 2 3 4 5 6 7 8
N.C
.
N.C
.
GN
D
GN
D
+5V
MIK
E
MIK
E PT
T
N.C
.
N.C
.
N.C
.
N.C
.
N.C
.
N.C
.
Whi
te
Whi
te
Red
Red
Red
Shie
ld
Shie
ld
Aud
io A
nd S
witc
hing
Tes
t Cab
le
Ora
nge
Whi
te o
f Blu
e
FLE
X-1
500
TES
T FI
XTU
RE
POW
ERD
UM
MY
LOA
DM
ASTE
R
NO
TES:
1. D
DS
Sig
Gen
driv
es 1
0 M
Hz
inpu
t at 0
dB
m
2. D
DS
Sig
Gen
driv
es X
VR
X, X
VTX
/C a
t -70
dB
m th
roug
h sp
litte
r
3. P
ower
Mas
ter v
erifi
es R
F po
wer
out
put
USB
CO
NTR
OLL
ED
SIG
NAL
GEN
ERAT
OR
10 M
Hz
XVR
X
XVTX
/C
ANT
10 M
Hz
RF
Con
nect
ions
FLE
X-1
500
UN
DER
TEST
XVTX
/C
XVR
X
BNC
to B
NC
Cab
le
BNC
to B
NC
Cab
le
BNC
to B
NC
Cab
le
BNC
to B
NC
Cab
le
USB
to H
ost C
ompu
ter
USB
to H
ost C
ompu
ter
USB
to H
ost C
ompu
ter
FLE
X-1
500
TES
T FI
XTU
RE
Boa
rd to
Boa
rd J
umpe
r Cab
le
RFP
A E
ndTR
X E
nd
1
12
2
3
34
4
5
56
6
7
78
8
9
910
10
SPI5
-LO
AD
GN
D
GN
D
GN
D
SPI5
-CLK
SPI5
-DAT
A
+12
Volts
RF
- 50
Ohm
Coa
x
+5 V
olts
+5 V
olts
GN
D
BLAC
K
BLAC
K
RED
GR
EEN
BLU
E
WH
ITE
OR
ANG
E
OR
ANG
E
ALL
FE
MA
LE P
INS
ALL
MA
LE P
INS
CO
NN
EC
TS T
O B
OTT
OM
OF
TRX
BO
AR
DC
ON
NEC
TS T
O T
OP
OF
RFP
A B
OA
RD
Revision 0.1 Copyright FlexRadio Systems, 2010
Appendix "F" Bill of Materials