flexible bulk container mk-14-10 – fbc

Flexible Bulk Container MK-14-10 – FBC

Packaging technology for transportation, (intermediate) storage & transshipment of dry bulk cargo

FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC 2

Agricultural products

3 types of FBC (dimensions & specifications)

Industrial and chemical products

Ø2.45m

2.8m

Ø2.45m

2.8m

Ø2.45m

1.4m

Design multi-trip Safety work load 14Mt Safety factor 6:1 Loading capacity 13cbm 6.5cbm 13cbm

Inner liner rubberized PE rubberized PE PP&PEWater resistant yes yes no

Dangerous goods UN compliant - -Stackable (layers) 5 5 4


Patents & Certificates (1/2)

Patents

1.  Patent of invention No. 2132296 dd June 27th, 1999

2.  Patent of invention No. 2188785 dd September 10th, 2002

3.  Patent of invention No. 2412099 dd February 20th, 2009

4.  Patent of invention No. 2407688 dd February 20th, 2009

5.  Patent of invention No 2540788 dd December 22nd, 2014

6.  Patent of Ukraine No. 72054, 2002

7.  Patent of Federal Republic of Germany No. 102 97 188 dd 28.01.2010

Patents, Certificates & Reports available upon request


Patents & Certificates (2/2)

Certificates

1.  Federal Scientific Research Institute BAM (Germany)

•  Tests: Drop, Topple, Righting, Tear, Stacking, Top Lift

2.  Type Approval Certificate of Loyd’s Register № 07/00005, 05.03.2012 till 21.01.2017

3.  UN Recommendations on the Transport of Dangerous Goods

•  BK3/Z/11 09 RUS/NTT/MK-14-10 56000/14000

4.  Certificate No. MT86-14 of Central Marine Research and Design Institute on compliance of BK3 with

requirements of international and national regulations on the transport of dangerous goods

5.  Approval of the Russian Federal Agency of ecology, technology and nuclear supervision No. PPC

00-40765

6.  Eurasian Economic Commission Customs Union Certificate of Registry No. Ru 67 CO 01 019 E

000455 0311 dd 15.03.2011,

7.  Certificate of conformity Federal Agency of technical regulation and metrology POCC

RU.AЯ02.Н43085 valid from 17.09.2014 till 16.09.2016.

Patents, Certificates & Reports available upon request

FBCLogis*csGmbH FlexibleBulkContainerMK-14-10–FBC

Ores & Concentrates Wood pellets Slag & ashes

Coal tar pitch Alumina Cement

5

Forms of dry bulk Types of dry bulk (incl. dangerous goods)

Potash Gypsum Lime Bauxite Soda ash Sulfur

Fillers Plastics Pigments Fertilizers

Grains Sugar

Salt Grist

Feed additives

Agricultural products

Raw materials & others

Chemicals

Industrial minerals

Granulates

Pellets

Powder

Lumps

Other Forms

FBC suits any dry bulk cargo


FBC system requires only basic handling infrastructure (1/2)

General equipment

25MT CRANE HEAVY DUTY FORKLIFT


FBC system requires only basic handling infrastructure (2/2)

HANDLING SPREADER FILLING FRAME with SPREADER

FBC specific equipment

Filling equipment •  Filling Frame •  Filling Frame with Spreader •  Funnel Spreader


FBC filling – adaptable to common infrastructure

Examples of applicable FBC filling possibilities

SILO CONVEYOR PORT HOPPER

8


Dust free discharge

Vessel hold (hatches) Hopper car Silo truck

Vessel hold Production process Silo


Enables the most economical and cargo loss free transportation

Truck & (semi) trailer Open railcar

Multimodal transportation

Barge

Eliminates clean-up of transportation means


Tare weight 70kg

Tare volume 0.3m³

Empty FBC

Truck (90m3) up to 280 FBCs

20/40 ft Container 120/240 FBCs

Railcar (165.6m3) up to 500 FBCs

Loading capacity

Resources and cost efficient return transport of emptied FBCs


Allows transshipment at any port or terminal


KPIs

FBC FILLING RATE (per day, per filling station) up to 5,000 MT

FBC DISCHARGE RATE (per day, per lifting device) up to 6,000 MT

TRUCK LOADING / UNLOADING (2-3 FBCs) approx. 6-10 min

SILO TRUCK LOADING (2-3 FBCs) approx. 20-30 min

VESSEL LOADING / DISCHARGE RATE (filled FBCs, per day, per lifting device) up to 4,000 MT

VESSEL DISCHARGE RATE (per day, per hopper) up to 7,000 MT

RAIL WAGON LOADING / UNLOADING (4-5 FBCs per wagon) approx. 20-30 min

OPERATIONS

PROJECT ROLLOUT up to 3 months


FBC SYSTEM SERVICES

14

Services

DESIGN IMPLEMENTATION FBC OPERATIONS

24/7 supervision of FBC operations & technical support

FBC maintenance

Scheduling FBC operations, Training of client’s personnel

Delivery of FBCs

Clients can outsource their non-core operations to FBC Logistics GmbH

Development of adjustment plan for client’s existing infrastructure

Design of FBC filling and handling equipment

ADDITIONAL FBC SERVICES

FBC filling and discharge operations

Retrieval of discharged FBCs from client’s point of FBC discharge to the maintenance facility

Transportation of maintained FBCs from maintenance facility to the client’s point of FBC filling

Best practices for successful integration of FBC System


Result

§  Switch to open railcars §  Access to backhaul open

wagons network

16

Challenge: reduce total delivered cost & intra-plant transport cost

Alumina refinery Aluminum smelter

5,000km hopper railcar

empty backhaul

Result

§  Shut off of 2km intra-plant pneumatic conveyors through establishing a FBC receiving station at the silos


Challenge: simplify logistics chain & reduce total delivered cost


30kMt, bulk, tri-annually 200km, silo railcar

4 months silo storage

5,000Mt silo storage

2 days lead time


4kMt, FBC, semimonthly 5km, flat deck truck

5 days open space storage

5kMt silo storage & open space storage

1 day lead time

FBC integration: switch to nearest small port (max 5,000dwt)


Challenge: poor vendor capabilities (tanker trucks)

PVC manufacturer Manufacturers of polymeric materials

Big bag delivery

Ø 200km

Bulk delivery

FBC integration at the bulk loading station

Manufacturers of polymeric materials

Big bag stations - 100% utilization -

Result

§  Increased geographical reach

§  Capability to expand the customer base


CONTACT

FBC LOGISTICS GMBH

www.fbclogistics.de [email protected]

flexible bulk container mk-14-10 – fbc

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