flexible electronics materials display products core tft-lcd equipment new equipment segments cvd...

of 29 /29
External Use Flexible Electronics Near-Term and Future Opportunities IESA CXO Conclave Om Nalamasu, PhD CTO, Applied Materials President, Applied Ventures, LLC March 22 nd 2016

Author: vulien

Post on 11-Jun-2018

212 views

Category:

Documents


0 download

Embed Size (px)

TRANSCRIPT

  • External Use

    Flexible Electronics

    Near-Term and Future Opportunities

    IESA CXO Conclave

    Om Nalamasu, PhD

    CTO, Applied Materials

    President, Applied Ventures, LLC

    March 22nd 2016

  • External Use2

    Company Profile

    Electronics & Display Industries Flexible Technologies

    Global Inflections

    Ou

    tlin

    e

    External Use

    Summary

  • External Use

    APPLIED MATERIALS INC

    Market Cap: $23.4billion

    Fiscal 2015 Revenue: $9.7 billion

    Fiscal 2015 R&D: $1.5 billion

    Founded: November 10, 1967

    Headquarters: Santa Clara, California

    Global Presence:81 locations in 18 countries

    Fortune 500 Ranking: 350

    RD&E and/or Manufacturing Centers:

    China, Germany, India, Israel, Italy, Singapore, Taiwan, United States

    Employees: ~14,600 worldwide

    Patents: ~10,200 issued

    *Including RFTs, contractors & associates

    APPLIED MATERIALS INDIA PVT LTD

    Founded: July, 2003

    Headquarters: Bangalore,

    India Presence:Bangalore, Chennai, Delhi, Mumbai

    Lab Space: > 25,600 sq. ft.

    University Spend: > INR 75 CR

    Employees: ~ 2300

    Applied Materials Global Strength

    1

    Data as of fiscal year end, October 25, 2015

  • External Use

    Global Scale and Reach

    4

    Taiwan

    China

    Italy

    Singapore

    Israel

    California

    Texas

    Montana

    Massachusetts India

    81 WORLDWIDE LOCATIONS, 18 COUNTRIES

    Mfg Locations

    Data as of fiscal year end, October 25, 2015

    Germany

  • External Use

    Applied Materials Business Segments

    5 External Use

  • External Use6

    Company Profile

    Electronics & Display Industries Flexible Technologies

    Global Inflections

    Ou

    tlin

    e

    External Use

    Summary

  • External Use

    We are Living in Exciting Times

    7

    Next Gen Displays

    3D Printing

    Personalized

    Medicine EV and Energy Storage

    RoboticsGenomics Drones

    How can we

    enable these

    inflections with

    Materials

    Engineering?

    Internet of Things

  • External Use

    The future is bright with large opportunities

    8

    Next Gen Displays

    3D Printing

    Personalized

    Medicine EV and Energy Storage

    RoboticsGenomics Drones

    How can we

    enable these

    inflections with

    Materials

    Engineering?

    Internet of Things

    cv$150billion

    cvcv

    cv

    cv cvcv

    $1.7trillion

    $16billion

    $2.5billion

    $6billion

    $50billion

    $60billion

    $22billion

    2020 Total Available Market

  • External Use

    Global Technology Inflections

    9

    WFE DISPLAY Clean Energy New markets

    Mega

    Trends

    Mobility

    IoT

    Mobility

    High Res., Flex Display

    Beyond Grid Parity

    Electric Vehicles

    Smart Grid

    3D Printing

    Medicine

    Critical

    Inflections

    Litho

    Patterning

    3D Architecture

    OLED

    VR/AR

    Flexible and High Res.

    Energy Storage /

    Harvesting

    Beyond Grid Parity PV

    Metal 3D printing

    Personalized

    healthcare

    Materials

    Engineering

    Solutions

    New Materials Etch,

    Deposition, Patterning,

    Clean

    High mobility TFTs:

    MOx, LTPS

    Thin Film Encapsulation

    Front Plane

    Si Epitaxy (Kerfless Si)

    High solar cells

    Fault Current Limiter

    Inspection

    Microfluidics

    Biocompatible matls.

  • External Use

    Global Technology Inflections Driven by flexible form factor

    10

    WFE DISPLAY Clean Energy New markets

    Mega

    Trends

    Mobility

    IoT

    Mobility

    High Res., Flex Display

    Beyond Grid Parity

    Electric Vehicles

    Smart Grid

    3D Printing

    Medicine

    Critical

    Inflections

    Litho

    Patterning

    3D Architecture

    OLED

    VR/AR

    Flexible and High Res.

    Energy Storage /

    Harvesting

    Beyond Grid Parity PV

    Metal 3D printing

    Personalized

    healthcare

    Materials

    Engineering

    Solutions

    New Materials Etch,

    Deposition, Patterning,

    Clean

    High mobility TFTs:

    MOx, LTPS

    Thin Film Encapsulation

    Front Plane

    Si Epitaxy (Kerfless Si)

    High solar cells

    Fault Current Limiter

    Inspection

    Microfluidics

    Biocompatible matls.

  • External Use

    Flexible Electronics Applications

    11

    Digital Microfluidics

    Formable Display

    Flexible Display IoT

    Flexible Circuits Large Display

  • External Use12

    RENEWED INNOVATION THE AGE OF CONNECTIVITYCONVERGENCE

    Computing

    Mobility

    User Interface

    Open Platforms

    Connected

    Consumer

    Electronics1

    Connected

    Industries2

    Connected

    Everything3

    Geo-tagging

    Gesture recognition

    Touch panels Cloud computing

    Millions of Apps

    Tablets

    Smart phones

    Innovating Silicon For

    a More Connected

    Tomorrow

    Smart sensors

    Energy harvesting

    Network architecture

    Big data analytics

  • External Use

    How Big is the Internet of Things

    A Huge Growth

    Market!

  • External Use14

    Company Profile

    Electronics & Display Industries Flexible Technologies

    Global Inflections

    Ou

    tlin

    e

    External Use

    Summary

  • External Use

    Growing Visual Expectation: 4 Key TrendsDisplay is now the #1 differentiation feature of electronics

    4K TV 8K TV

    >600ppi phone

    Full HD TV

    >326 ppi phone

    70 TV

    5 Phone40 TV

    3.5 Phone

    Mobile TV Ubiquitous

    55 TV

    4.5 PhoneSIZE

    RESOLUTION

    OLED

    FORM FACTOR

    TODAYYESTERDAY TOMORROW

    Source: deutsche bank

  • External Use

    Flat Panel Display (LCD) Drivers

    > 20% Bigger (HD)TV Every Year for the Same Price

    LCD Industry Revenue ($B) Production Cost per Area (k$/m2)

    0.1

    1

    10

    100

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    2007

    2008

    2009

    2010

    20042004

    2020~$1000~$100020042004

    2020~$1000~$1000

    20082008

    4242 ~$1000~$100020082008

    4242 ~$1000~$1000

    2011 2011

    6060 ~$1000~$10002011 2011

    6060 ~$1000~$1000

    0.1

    1

    10

    100

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    2007

    2008

    2009

    2010

    20042004

    2020~$1000~$100020042004

    2020~$1000~$1000

    20082008

    4242 ~$1000~$100020082008

    4242 ~$1000~$1000

    2011 2011

    6060 ~$1000~$10002011 2011

    6060 ~$1000~$1000

    0.1

    1

    10

    100

    1995

    1996

    1997

    1998

    1999

    2000

    2001

    2002

    2003

    2004

    2005

    2006

    2007

    2008

    2009

    2010

    20042004

    2020~$1000~$100020042004

    2020~$1000~$1000

    20082008

    4242 ~$1000~$100020082008

    4242 ~$1000~$1000

    2011 2011

    6060 ~$1000~$10002011 2011

    6060 ~$1000~$1000

    Functions/area is the predominant driver for VLSI

    Cost/area is the more dominant factor in applications other than VLSI

  • External Use

    Substrate Size Driving Costs Down

    Mean time to double the substrate size = 1.5 years after Gen 4.5

    Gen 10 = 60nm uniformity over ~ 1019 nm2 area at 50sph

    2880x3130

    4 up

    10.46 up

    12.1

    6 up

    15 ~ 17

    6 up

    19 ~ 24

    6 up

    37 Wide panels6 up

    52 Wide panels

    6 up65 Wide panels

    Panel size

    Inch

    10.4 12.1 15 ~ 17 21 ~ 24 46W37W32W 52W

    Panel/sub 4 6 6 6 666 6

    Application Note PC -----------------> Monitor TV----------------->

    1/ '06~

    ACLS

    AKT 90K2850x3050 class

    Gen 10

    90,144cm2(1.63 from 55 K)

    12/ '08~

    57W / 65W

    8 / 6

    1600370x470

    400x500

    3500 / 4300 / 4300A

    550x650

    600x720

    620x750

    5500/5500A680x880

    730x920

    15K / 15KA1100x1250

    1200x1300

    Substrate

    Area

    2,000 cm2(1.00)

    4,650 cm2(2.33 from 1600)

    6,716 cm2(1.44 from 4300)

    15,600 cm2(1.30 from 10K)

    40K / 40KA1870x2200

    1950x2250

    41,140 cm2(1.52 from 25 K)

    Model

    Substrate

    Size (mm)

    Gen 2 Gen 3 / 3.5 Gen 4 Gen 5 Gen 7 / 7.5

    System

    Layout

    ACLS ACLS

    2/ '93~ 4/ '95~ 1/ '00~ 6/ '02~ 7/ '04~1st Release

    ACLS

    25K / 25KA1500x1800

    1500x1850

    27,750 cm2(1.78 from 15 K)

    5/ '03~

    Gen 6Gen 5.5

    19,500 cm2(1.25 from 15 K)

    20K1300x1500

    ACLS

    8/ '04~

    Gen 8 / 8.5

    ACLS

    50K / 55K2160x2400 class

    2200x2500

    53,136 cm2(1.21 from 40 KA)

    TFT-LCD TVDesktop MonitorNotebook PC

    4 up

    10.46 up

    12.1

    6 up

    15 ~ 17

    6 up

    19 ~ 24

    6 up

    37 Wide panels6 up

    52 Wide panels

    6 up65 Wide panels

    4 up

    10.46 up

    12.1

    6 up

    15 ~ 17

    6 up

    19 ~ 24

    6 up

    37 Wide panels6 up

    52 Wide panels

    4 up

    10.4

    4 up

    10.46 up

    12.1

    6 up

    12.1

    6 up

    15 ~ 17

    6 up

    15 ~ 17

    6 up

    19 ~ 24

    6 up

    19 ~ 24

    6 up

    37 Wide panels

    6 up

    37 Wide panels6 up

    52 Wide panels

    6 up

    52 Wide panels

    6 up65 Wide panels

    Panel size

    Inch

    10.4 12.1 15 ~ 17 21 ~ 24 46W37W32W 52W

    Panel/sub 4 6 6 6 666 6

    Application Note PC -----------------> Monitor TV----------------->

    1/ '06~

    ACLS

    AKT 90K2850x3050 class

    Gen 10

    90,144cm2(1.63 from 55 K)

    12/ '08~

    57W / 65W

    8 / 6

    1600370x470

    400x500

    3500 / 4300 / 4300A

    550x650

    600x720

    620x750

    5500/5500A680x880

    730x920

    15K / 15KA1100x1250

    1200x1300

    Substrate

    Area

    2,000 cm2(1.00)

    4,650 cm2(2.33 from 1600)

    6,716 cm2(1.44 from 4300)

    15,600 cm2(1.30 from 10K)

    40K / 40KA1870x2200

    1950x2250

    41,140 cm2(1.52 from 25 K)

    Model

    Substrate

    Size (mm)

    Gen 2 Gen 3 / 3.5 Gen 4 Gen 5 Gen 7 / 7.5

    System

    Layout

    ACLS ACLS

    2/ '93~ 4/ '95~ 1/ '00~ 6/ '02~ 7/ '04~1st Release

    ACLS

    25K / 25KA1500x1800

    1500x1850

    27,750 cm2(1.78 from 15 K)

    5/ '03~

    Gen 6Gen 5.5

    19,500 cm2(1.25 from 15 K)

    20K1300x1500

    ACLS

    8/ '04~

    Gen 8 / 8.5

    ACLS

    50K / 55K2160x2400 class

    2200x2500

    53,136 cm2(1.21 from 40 KA)

    TFT-LCD TVDesktop MonitorNotebook PC

    Panel size

    Inch

    10.4 12.1 15 ~ 17 21 ~ 24 46W37W32W 52W

    Panel/sub 4 6 6 6 666 6

    Application Note PC -----------------> Monitor TV----------------->

    1/ '06~

    ACLS

    AKT 90K2850x3050 class

    Gen 10

    90,144cm2(1.63 from 55 K)

    12/ '08~

    57W / 65W

    8 / 6

    1600370x470

    400x500

    3500 / 4300 / 4300A

    550x650

    600x720

    620x750

    5500/5500A680x880

    730x920

    15K / 15KA1100x1250

    1200x1300

    Substrate

    Area

    2,000 cm2(1.00)

    4,650 cm2(2.33 from 1600)

    6,716 cm2(1.44 from 4300)

    15,600 cm2(1.30 from 10K)

    40K / 40KA1870x2200

    1950x2250

    41,140 cm2(1.52 from 25 K)

    Model

    Substrate

    Size (mm)

    Gen 2 Gen 3 / 3.5 Gen 4 Gen 5 Gen 7 / 7.5

    System

    Layout

    ACLS ACLS

    2/ '93~ 4/ '95~ 1/ '00~ 6/ '02~ 7/ '04~1st Release

    ACLS

    25K / 25KA1500x1800

    1500x1850

    27,750 cm2(1.78 from 15 K)

    5/ '03~

    Gen 6Gen 5.5

    19,500 cm2(1.25 from 15 K)

    20K1300x1500

    ACLS

    8/ '04~

    Gen 8 / 8.5

    ACLS

    50K / 55K2160x2400 class

    2200x2500

    53,136 cm2(1.21 from 40 KA)

    TFT-LCD TVDesktop MonitorNotebook PC

  • External Use

    Display Trends at CES 2016

    18

    Advanced TV

    4K and above

    Large size

    OLED TV / QD TV

    Curved TV

    OLED Expanding

    IT

    Virtual Reality

    Devices

    Automobile

    Panasonic Curved 4K OLED TVSamsung 170 Modular Display Hisense 8K LCD TV

    Audi New A8 with OLEDs

    Lenovo Yoga X1

    with 14.1 OLED Galaxy Gear VR

  • External Use

    Things are becoming Flexible

    19

  • External Use

    Towards Fully Flexible and Foldable Displays

    20

  • External Use

    Applied Materials Display Products

    NEW EQUIPMENT SEGMENTSCORE TFT-LCD EQUIPMENT

    CVD Array Array Test PVD ArrayPVD Color

    Filter

    PECVD PiVot NAR CF

    TV Monitor & Notebook Mobile Phone

    +LTPS+ Metal oxide

    + Touch

    New TV Tablet Smart Phone

    CVD MO

    PiVot MO

    NAR TP PVD

    SmartWeb

    ADAPTING

    LTPS

    Metal Oxide

    Hi Res

    Touch

    OLED

    KPX CVD

    Pivot

    EBT

    Expanding portfolio to grow in new segments

    + TFE

    CVD

    TFE

    + Advanced Test

    EBT-HR

    21

    FLEX OLED

  • External Use

    Applied Roll to Roll Product Portfolio

    22

    Advanced e-beam based

    R2R evaporation system

    for packaging and

    special applications

    TOPBEAM

    SMARTWEB

    TOPMET TOPMET CLEAR

    CVD

    Worlds leading modular

    sputtering system for

    transparent conductive

    oxides (touch panel)

    and window films

    PVD

    Worlds fastest

    evaporation metallized

    and transparent

    packaging

    Most advanced front

    contact free CVD

    deposition system for

    ultra-high barrier film.

  • External Use

    Roll to Roll Processing Current & Future

    23

    Cu

    rre

    nt

    Ap

    pli

    ca

    tio

    nFood Packaging TP i.e. iPad mini Security / Decorative Window Films

    Features

    Advanced functionality

    Transparent + barrier +

    microwavable + retortable

    7.9 Retina Display

    Film based TP

    thinner; lighter

    Banknotes security

    Anticounterfeit labeling

    Decorative packaging

    Energy saving

    Increased comfort

    Blocks heat and UV

    Lo

    ok

    ing

    Ah

    ea

    d

    Flexible Displays RF-ID Tags Thin-Film Batteries Intelligent Packaging

    Features

    Robust

    Lightweigt

    Form Factor

    Robust

    Writing speed

    Contact free

    Smart Cards

    Sensor Products

    Time/temp indicators

    Gas indicators

    Thermocromic sensors

    http://i01.i.aliimg.com/img/pb/865/991/457/457991865_737.jpghttp://i01.i.aliimg.com/img/pb/865/991/457/457991865_737.jpghttp://cn-pufa.en.made-in-china.com/product/FoHQxTDGuqRE/China-Anti-Counterfeiting-Label-Security-Holographic-Sticker-CN01JG218-.htmlhttp://cn-pufa.en.made-in-china.com/product/FoHQxTDGuqRE/China-Anti-Counterfeiting-Label-Security-Holographic-Sticker-CN01JG218-.htmlhttp://images.intomobile.com/wp-content/uploads/2007/03/thin-film-battery.jpghttp://images.intomobile.com/wp-content/uploads/2007/03/thin-film-battery.jpghttp://www.extremetech.com/wp-content/uploads/2013/01/flexbattery_light-640x353.jpghttp://www.extremetech.com/wp-content/uploads/2013/01/flexbattery_light-640x353.jpghttp://www2.cpttm.org.mo/cyberlab/rfid/tagInLabel.jpghttp://www2.cpttm.org.mo/cyberlab/rfid/tagInLabel.jpghttp://www.directionsmag.com/images/articles/RFID/RFID4tags2.jpghttp://www.directionsmag.com/images/articles/RFID/RFID4tags2.jpghttp://4.bp.blogspot.com/_Q6NM2S4ZwYA/S6rNtztw2rI/AAAAAAAAAYQ/JcgOfknshhE/s320/rfidlabel2.jpghttp://4.bp.blogspot.com/_Q6NM2S4ZwYA/S6rNtztw2rI/AAAAAAAAAYQ/JcgOfknshhE/s320/rfidlabel2.jpghttp://1.bp.blogspot.com/_XMm2OsWNvVg/SxEBaZMMTOI/AAAAAAAABQw/yazBmtaZfAw/s1600/Printed_intelligence.jpghttp://1.bp.blogspot.com/_XMm2OsWNvVg/SxEBaZMMTOI/AAAAAAAABQw/yazBmtaZfAw/s1600/Printed_intelligence.jpghttp://api.ning.com/files/scRZfpzTiMxxuWCD6pFecAt5wLgAqGVFqw6mQCCXjILzL3gu2KjFiXlG50rKFbGSGUDCVQQjru0KEphmTlxRllMhESjCUgsz/HolographicHumidityIndicator.jpghttp://api.ning.com/files/scRZfpzTiMxxuWCD6pFecAt5wLgAqGVFqw6mQCCXjILzL3gu2KjFiXlG50rKFbGSGUDCVQQjru0KEphmTlxRllMhESjCUgsz/HolographicHumidityIndicator.jpg

  • External Use

    Flexible Electronics Challenges

    Large Scale Mfg. on

    plastic, glass, metal &

    ceramic substrates

    Changes to Supply

    chain

    Successful

    Monetization

    strategies

    Fragmented with

    different

    requirements

    Requirements on Density, Mobility, hardness

    Vacuum Processes

    High Dep-rates & Through put

    Processing

    Thickness & Composition uniformity control

    Very Low defectivity

    Tight Control of temperature

    Market

  • External Use25

    Company Profile

    Electronics & Display Industries Flexible Technologies

    Global Inflections

    Ou

    tlin

    e

    External Use

    Summary

  • External Use

    Flexible Hybrid Electronics Manufacturing is a globally competitive Arena

    3/28/201626

  • External Use

    FHE MII Reach US Consortium

    3/28/201627

  • External Use

    Summary

    Applied Materials is the global leader in semiconductor & display industries with highly differentiated roll to roll processing equipment

    There are many global technology inflections enabled by flexible electronics and display - Materials Engineering at the heart of all these new developments

    Technology Solutions exist for Large Scale Manufacturing on plastic, glass, metal and ceramic substrates

    Localized Applications require close collaboration between Industry, academia and Government

    The FlexiCenter @ IIT Kanpur provides a good platform for Application focused Research & Development

    28

  • 29