flexible tubing kerui.doc

7/23/2019 Flexible tubing KERUI.doc

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More Efficient in Oil & Gas Extraction

FLEXIBLE TUBING


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Flexible tubing KERUI

Coiled Line Pipe is an evolutionarydevelopment in our

industry as itutilizes the use of the trusted steel pipegrades and ombines it!ith thefast spoolaledeploy!ent"

Coiled Line Pipe allo!s for safer" faster and c#eaper pro$ectco!pletionbyutting the pipeline installation time"

#$% &'( less man hours")$% ( less e*uipment hours"+$% redued ris,s related to safety and *uality"-$% smaller Right of .ay and minimal environmental impat"


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Flexible tubing KERUIFlexible Pipeline is a ontinuously milled length of steel tubing"

/he pipe is externally oated at the end of the milling proess before spooling

and 0nal testing" It is ideally suited for !ell tie1ins2 long 3o!lines and pipelines"

Flexible Pipeline allo!s for a pro4et to be ompleted !ithout 0eld !elding"

.56 U7E FLE8I9LE PIPELI:E

; #PI 'LCP

monogram ?Liense @


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%i# 'uality

5igh =uality Aaster Coils of steel are slit to the!idth

re*uired for the diameter of tube to be milled

Chemistry veri0ed Aehanial properties veri0ed .idth veri0ed /hi,ness veri0ed

Full traeability of eah strip2 master oil andheat of

ra! materials (ipeline )o!pliance *it# +(I ,L)(


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'uality )o!pliance *it# +(I '- and I.O /00-


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)usto! Manufacturin (rocess


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.tate Of T#e +rt )oiled Line (ipe

Mills


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Every Coil is hydro tested for +< minutesbefore leaving

for the 0eld


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1escription" se2uence and si!ultaneousness $o

Loistic preparation on $o site3

Kerui team !ill he, all the materials delivered at the4ob site2

he,ing the pa,ing list"

#"

)"

+"

-"

'"

>ll this he,ing !ill be advise to the lient"

Aoving the e*uipment 3exible pipes reels to the 0eld"

Che,ing the ranes erti0ations

Po!er eletriity supply for the !elding mahine

Preparing the safety signals on site"


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4econition of t#e *or5 area3

Kerui team !ill visit 0rst the loation and the stages ?!ell pads$

#"

)"

+"

In order to ,no! the restritions that !e an have for the 4ob"

Aa,e a plan for the solution aording !ith the restritions"

.eather situation !ill be part of the 4ob2 Kerui an not .eld !ith rain"


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7tarting 4ob"

#" Aeeting box2 all days during the pro4ets

)" Explaining !or, proedure

+" B7>2 preparing and signing all the permition"-" as analysis by detetor2 no !elding 4ob lose to the!ellpad

'" 7etting the reels on tru,s and pulling aording !iththe stages"

&" Inspetion 4ob on the !elding pipe zone"

D" Aehanial test aording by lient re*uested

" Fixing and overing the !elded area on the pipes

" Gaily reports for the 4ob done"


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Bob done report"

#" Kerui !ill provide a Gossier =uality report for the 4obperformane"

)" /he Gossier =uality the follo!ing doumentsH Aanufaturing pipe reports

.elding erti0ations

Calibration !elding mahine"

/esting report

Inspetion report provide by the inspetor Company"


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Flexible Pipes

Charateristis


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Flexible Pipes

Charateristis


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Flexible Pipes

Charateristis


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Flexible Pipes 'J


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Flexible Pipes

Charateristis


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Flexible Pipes Charateristis Coatings H + LayerPolyole0n


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.elding e*uipmentCharateristis

Ailler Gynasty )


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.elding ,its


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.elding ,its


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)oiled Line (ipe Installation

E2uip!ent needed for unloadin reels67Typically .upplied y )lient8

50 Ton Crane3- 20 Foot Blue Endless Slings ( 21,220 lbs.Vertical, 17,000 lbs. Choker, 42,400 lbs.

Basket)


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1eploy!ent Tools 79ill e provided y :erui8 Two Way Radios communication 3-2 Yellow Straps 6 foot in length 4-3/4 Shackles

2- Shackles 5- Pull heads 2- 12 Inches Crescent Wrenches 1-36 Pipe Wrench 1- 5 foot digging bar

1-Set of open end wrenches (/4 thr! " 1- #ri$e %atchet with a 3 /& Socket


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.#rin5 .leeve Installation 7'uoted y

:erui8

2 Shrink Sleeves per each coil length2 FB Epoxy Kits per each coil length1- Scrapper per 5 reels

1- Tigger Torch and Spare bottles

1- Inferred Temperature Gun1- Roller per 5 reels


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)onsu!ales 7(rovided y )lient8 Gaily Field /i,ets

B7> 9oo,s

ear ilBerry Can

Premium Fuel 9ox of Rags

9ottles of >lohol for 7hrin, 7leeveinstallations rease

9rea, Cleaner


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Inspetion suggested by

Kerui/he onsite inspetions !ould be based on the re*uirements ofthe end1user2but here are some of the typial onesH

Eletrial Current /esting for Coating Integrity ?eep$" Pipe1to1pipe 81ray >s per the end user re*uirements

?idential to existingsteel pipeline re*uirements$

Coating Repair Inspetion visual and volumetri inspetionas per the

manufaturerMs re*uirements" ?see the attahed Proedure$

5ydrotest of pipeline >s re*uired by the end user" /his

e*uipment2 !ater


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?air$2 drying pigs and all other materials !ill need to beproured by theloal ontrator"

>s1Installed Nisual inspetion based on EndUserMs O>s 9uiltJre*uirements"


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Fixing pipe !elded


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Fixing pipe !elded

Aaterials and E*uipment

7urfae Preparation

Installation Proedure delivered at the 4ob time

=uality Indiators performane for the 4ob

/esting of the applied oating


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Existin )T( 1eploy!ent E2uip!ent


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/railer 7ystem for

installation"


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Installation Example


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Common 7trutural

Composition)arcass 7Flexody;8

Prevents ollapse under external hydrostati

pressure

Internal (ressure .#eat# 7Flexarrier;8>ts as the boundary for

onveyed 3uid

Interloc5ed (ressure +r!our 7Flexlo5;8

Resists internal external pressure in the hoop

diretion

Inner Layer & Outer Layer of Tensile+r!our 7Flextensile;8

Provides both hoop and axial

strength

Insulatin Layer 7Flexinsul;8

Protets against heat


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loss

Outer .#eat# 7Flexs#ield;8

Protets against sea!ater ingress and other

mehanial damage
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Common materials present

on /FCarass +#&L 77 ))


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5GPE P>##TP>#)mm x +mm 7tati >ppliationsmm x -mm Gynami >ppliations

#)mm x &mm I Gynami>ppliation

7tati appliations 5GPE ?6ello!$ 7yntati Foam P/#


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End Fitting /ehnology

End 0ttings are ritialomponents of any 3exible pipesystem Custom designed for eah 3exible pipe struture

Eah layer of the pipe individually terminated

Gesigned toH >ssure a lea, tight transition bet!een subsea and surfae failities .ithstand severe environmental loads and thermal yling

7tronger than pipe in burst and failure tension

>llo! for the venting of permeated gases

/erminations an be any design 1>PIT>:7I 3anges2 hubs2 !elded2 or

other Aost ommon strutural material

is >I7I -#+< lo! alloy steel


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>nillary E*uipment

/ehnology> ,ey omponent of any 3exible riser and 3o!linesystem is thedesign and analysis of all re*uired anillary e*uipment

9end 7tiQeners Restritors

Installation >ids

7eabed 7tabilisation

9uoyany

End Fittin

+sse!ly

.usea Bend

.tiffener +sse!ly

Bracelet

+nodes

Flexile

(ipe

Grayloc Interface+sse!ly 7%u" )la!p"

Gas5et" Test %ead8

1istri

uted

Buoyancy

Modules

Topsides Bend

.tiffener +sse!ly


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I


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7ubmarine installation onshallo!

!aters

Rigid riser mustbe previouslyinstalled on theplatform inorder to speedthe installation


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Flexible pipe standards >:7I T I7 #+&) T >PI #DB 1 7pei0ation for Unbonded Flexible Pipe 1

Petroleumnatural gas industries 1 Grilling and prodution e*uipment 1 Gesign andoperationof subsea system1 Part )H Flexible pipe systems for subsea andmarine appliations"

Petrobras :I1)- 1 Flexible Pipe 7pei0ation 1 )


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operations" >PI#D> ontains >PI #D9 and #DB

G7 :7IT>7AE 9+#"" " /he >:7IT>7AE9+#"- speifythat in the ase of the use of 3exible pipe2 the >PI #D9 must be used"

FLEXIBLE (I(E I. 1IFFE4ENT F4OM T%E 4IGI1 (I(E3 E+)% T>(E %+. IT. O9N. .(E)


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Reel

Loadout ptions

Used in the prodution failities /he most 3exible form of shipping unit Reels may be shipped diretly by installation vessel or by speialist heavy lift

argo vessels Reels an be on0gured for multiple lines or speial pa,ing arrangements Reels an be loaded diretly into lay system drives 7imple onshore drive systems for spooling

Carousel enerally more suitable for ables and umbilials >llo!s longer lengths from onshore arousels in :e!astle Re*uires purpose built installation or transport vessels !ith suitable arousel

systems Extensive pa,ing usually re*uired for multiple lengths

9espo,e Pa,aging Coiled and banded 1 for short 4umper lengths .ooden reels disposable 7teel frames 1 disposable


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Installation systemsinludeH

Installation

5orizontal Lay 7ystem ?5L7$ Installation

Nertial Lay 7ystem ?NL7$ Installation

Installation proess imposes additional loads inludingH /ensioner pad s*ueeze /ension loads !hih vary !ith !ater depth

9ending loads over hutes

Compression loads during deployment

Impat loads and bending during touhdo!n on

seabed

Post installation lea, testing on0rms integrity of all installedlines follo!ing installation /ypially at #"# x design pressure for a period of - to )- hours

depending upon type and length


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E8>APLE


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E8>APLE


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Kerui Petroleum E*uipment and Engineering 7ervie 7>C"

>ddressH Centro Empresarial Bose Pardo2 Calle Aartir Bose laya :o #) FFICE #D

flexible tubing kerui.doc

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