flng offshore and nearshore
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FLNG Offshore and NearshoreContrasting Architectures, Technology Drivers and Commercialization Challenges
Joe VergheseApril 2016
Offshore FLNG Development Key Features:
Offshore gas field LNG FPSO LNG Transportation
Onshore LNG Receiving and
Storage
Subsea Wells LNG FPSO LNGC LNG Storage Gas Markets
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FEED gas is sourced from offshore subsea wells and subseagathering system.
The FLNG unit can be located in challenging deepwater terrains.
Operational threats to topsides process performance arise from subsea flow assurance issues (reception of slugs, pulsating gas flow).
Severity of metocean can impact topsides performance and deliverability.
Atshore Deployment
FEED Gas Source Trestle and Jetty FLNG Barge Onshore LNG Receiving and
Storage
Interstate/intrastate
gridBarge
LNGC
LNG Storage Gas Markets
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Key Features:
The FLNG unit is moored atshore or portside in protected waters, against a jetty or wharf.
FEED gas (e.g. shale gas) is sourced from the grid and meets pipeline transportation specifications.
Since the FEED gas is pre- conditioned, this minimizes
pre-liquefaction gas treatment.
The benign metocean atshore drives lower liquefaction equipment margins and simplifies storage and offloading technology selection.
Probable locations for atshore deployment are off the
coast of US and Canada, in a proximity of interstate/intrastate pipeline
grids
Inshore Deployment
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Spur Line LNG FPSO S2S Offloading to LNGC Onshore LNG Receiving and
Storage
Interstate/intrastate
grid
LNGC
LNG FPSO
LNG Storage Gas Markets
> > >Spur Line
Key Features:
The FLNG unit is located in inshore waters, typically a few kilometres from shore. Several reasons drive selection of this configuration:
• Poor or unstable bathymetry at the shore line
• Significant dredging operations to cut and maintain the channel for arriving LNG carriers
• 15 metres keel depth required at the jetty location
2 feasible considerations:
Offshore jetty arrangement (or optionally an artificial island) mooring both the
FLNG unit and the LNGC
Or
A seabed moored FLNG vessel (shown above), with product offloading to LNG
trade carriers in a side by side configuration
Topsides Configuration & Building Blocks
Inlet Gas Facilities
Solvent Regen
Gas Treating
Regen
Dehydration
LPG/Cond Off-loading
LPG/C5+ Storage
LPG Extraction
LNG Storage
Liquefaction
LNG Off-loading
UtilitiesUtilitiesH20
To shipsTo ships
C3/C4’s Condensate
Dry gas
FEED Gas Preparation LNG Liquefaction
How is process performance differentiated between atshore, inshore
and remote offshore deployments?
Atshore and Inshore FLNG• Pre-conditioning of gas for pipeline grid transport
does not eliminate FEED gas treatment steps required on the FLNG unit
• Very stringent CO2 (max 50 ppm), moisture (1 ppm) and BTEX removal specifications will require installation of associated removal units
• CO2 specification of pipeline gas (typically 2% max) limits duty and size of AGRU regenerator system
Offshore FLNG• Front-end treatment must be resilient to
contaminants in raw gas received from subsea wells
• Enhanced motion characteristics in this environment will require application of greater design margins to assure performance
• Adverse impact on weight, footprint and overall availability
Topsides Configuration & Building Blocks
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Feature Offshore FLNG Atshore FLNG Inshore FLNG
Feedstock Subsea Production (raw gas) Pipeline Specification Conditioned Gas
Pipeline Specification Conditioned Gas
Upstream Architecture Subsea gathering system Interstate and intra-state grid Interstate and Intra-state grid
FLNG Substructure Shipshape (FPSO) Barge Shipshape (FPSO)
FEED Gas Treatment Requirement
Acid gas removal, dehydration, HG removal
required
Required, but to a lower duty specification due to gas pre-
conditioning and benign motions
Required, but to a lower duty specification due to gas pre-conditioning and moderately
benign motions.Feed Gas Pre-treatment On FPSO On barge or (optionally) onshore On FPSO
LNG Liquefaction On FPSO On barge On FPSO
FLNG Liquefaction Cycles FEED Matured
Turbo-expander, SMR and DMR Turbo-expander, SMR and DMR Turbo-expander, SMR and DMR
Concept/system differences
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Feature Offshore FLNG Atshore FLNG Inshore FLNG
MCHEPFHEs are robust, SWHE’s require enhancement for structural integrity and
performance.
PFHEs are robust, SWHE’s require enhancement for mechanical integrity and performance. Higher system integrity due
to benign motions.
PFHEs robust, SWHE’s require enhancement.
Higher system integrity due to benign motions.
AGRU Columns and Scrub Column
Significant design margins required to ensure on-spec performance, avoidance of
channeling, etc. arising from FPSO motion envelope.
Lower design margins required due to benign motions.
Lower duty specifications for columns arising from gas pre-
conditioning to pipeline specification.
Lower design margins required due to benign motions.
Lower duty specifications for columns arising from gas pre-
conditioning to pipeline specification.
Cooling Medium Typically Seawater Cooling. IFC and World Bank guidelines
limit seawater temperature rise at discharge. Could require adoption
of air-cooling.
Depending on inshore location, same concern as with atshore
seawater discharge temperature could apply.
Power Supply Generation on FPSO. Power supply, if reliable, can be arranged from onshore grid.
Usually generation on FPSO. Grid power supply by subsea cable
possible.Main Control Room and LQ Required on-board FPSO. Possible onshore in proximity of
jetty. On-board FPSO.
LNG and LPG StorageIHI Prismatic or Twin Row
Membrane (driven by prevailing metocean).
Twin Row Membrane (standard membrane tanks may be feasible).
Twin Row Membrane or IHI Prismatic.
LNG OffloadingSide-to-Side offloading with loading arms or cryogenic
hose.Jetty-based loading arm. Loading arms for inshore jetty or
side-to-side offloading.
Concept/system differences
Conclusions
Atshore FLNG represents the lowest level of technical complexity and project risk, followed by the inshore based FLNG
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Technical Complexity
Project Risk
Capital Expenditure
Commercialization
Offshore FLNG represents higher technical complexity, with elevated project and operational riskThis can arise from:• Marrying of the subsea architecture with the FLNG• Raw gas as the feedstock for offshore FLNG instead of
pipeline conditioned gas for atshore/ inshore FLNG• The more hostile metocean conditions, leading to
potential impairment to performance of topsides systems (fractionators, exchangers, etc.)
Technical Complexity
Project Risk
Capital Expenditure
Commercialization
Cost indicationsAtshore
FLNG proponents have claimed unit costs of circa 600 USD/tonne
per annum of LNG capacity.
Offshore FLNG 1100 to 1500+ USD/tonne per annum (depending on
inclusion of costs of the subsea system).
Inshore The unit technical cost for FLNG is expected to fall in
between the atshore and the offshore FLNG cost indications.
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Contact: Joe VergheseDirector – HydrocarbonsE: [email protected]
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