floatstep denmark to lead floating wind market floatstep ... · 2nd-order waves. design for...

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FloatStep Denmark to lead floating wind market Stiesdal Offshore Technologies Image: Bourbon Offshore Henrik Bredmose 1 , Mathias Stolpe 1 , Antonio Pegalajar-Jurado 1 , Kasper Laugesen 2 , Bjarne Jensen 3 , Michael Borg 4 , Johan Rønby 5 , Jana Orszaghova 6 FloatStep Denmark to lead floating wind market From pre-design to operation: Outlook and first results of the FloatStep project 1 2 3 4 5 6

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Page 1: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStepDenmark to lead floating wind market

Stiesdal Offshore Technologies

Image: Bourbon Offshore

Henrik Bredmose1, Mathias Stolpe1, Antonio Pegalajar-Jurado1, Kasper Laugesen2, Bjarne Jensen3, Michael Borg4, Johan Rønby5, Jana Orszaghova6

FloatStep

Denmark to lead floating wind marketFrom pre-design to operation:

Outlook and first results of the FloatStep project

1

2

3

4

5

6

Page 2: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Growth of offshore wind energy in Europe

Page 3: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Floating offshore wind is next market

10 MW

30 MW30 MW

30 MW

48 MW

50 MW

50 MW100 MW

6000 MW

4000 MW

2000 MW

Source: WindEurope and EquinorEstimated market installed by 2030

Demo projects 2017 - 2023

IEA: +150 GW offshore wind outside Europe by 2040.

IEA October 2019

A large share can be expected to be floating.

Page 4: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Floating offshore wind is next market

Source: DoE, NREL, IEA

TetraSpar

Levelized

Cost of

Energy

€/MWh

Disruptive bids 2016-2017

Page 5: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

The TetraSpar concept Stiesdal Offshore Technologies

Page 6: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

The TetraSpar concept Stiesdal Offshore Technologies

Page 7: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Risks in design and deployment

Vibrations

Cost

Drift forces

Mooring resonance

Extreme waves

Detailed loads

Installation stability

Full scale operation

Conceptual

design

Operation

Page 8: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStepDenmark to lead floating wind market

Stiesdal Offshore Technologies

Image: Bourbon Offshore

FloatStep

Denmark to lead floating wind marketThe FloatStep project2018-2022

Page 9: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Key innovations in FloatStep

In FloatStep we

1. Reduce cost by structural optimization

2. Enable accurate design by validated engineering models

3. Reduce risk from extreme waves by detailed flow simulations

4. De-risk installation and operation by lab tests and full scale data

Page 10: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

1 Reduce cost by structural optimization

Automated optimal floater design

LOW-dimensional models

Frequency domain

Include mooring and control

15 MW floater design

Page 11: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

1 Reduce cost by structural optimization

Automated optimal floater design

LOW-dimensional models

Frequency domain

Include mooring and control

15 MW floater design

The QuLAF model

Precompute rotor loadsand aero damping

3 floater DOFs1 tower DOF

WAMIT data for hydroLinearized mooring

Pegalajar-Jurado et al (2018)

Madsen et al (2019)

Validation study Tower bottom moment

Page 12: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

1 Reduce cost by structural optimization

Automated optimal floater design

LOW-dimensional models

Frequency domain

Include mooring and control

15 MW floater design

Optimization for floater and tower design

Aspects

Floating Wind

Turbines

Tower

Floater

Mooring

Anchor

Cable

Control

Approach Attack

Page 13: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

1 Reduce cost by structural optimization

Automated optimal floater design

LOW-dimensional models

Frequency domain

Include mooring and control

15 MW floater design

Optimization for floater and tower design

3

4

4

5

5

6

6

7

7

8

9

10

11

60 80 100 120 1405

10

15

20

Draft 𝐿𝐿

Dia

met

er 𝐷𝐷

1=𝐷𝐷 2

=𝐷𝐷 3

Cost of floater

Suguang Dou, Shaofeng Wang, M. Stolpe

Page 14: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

2 Enable accurate design by validated engineering models

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenable optimization

HAWC2, BHAWC, Mike21

Page 15: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenable optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

Implementing Mooring Lines into BHawC

BHawC/Orcaflex Coupling

Page 16: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenables optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

Damping identification with Operational Modal Analysis

Damping increases with sea state

Pegalajar-Jurado, Madsen and Bredmose (2019)

Operational damping vs decay tests

4 5 6 7 8 9 10 11 12

EC

0

20

40

60

80

Surg

e [%

]

Semi

Spar

4 5 6 7 8 9 10 11 12

EC

0

5

10

15

Pitc

h [%

]

0 0.01 0.02 0.03 0.04 0.05 0.06

Surge amp. [m]

0

20

40

60

80

Surg

e [%

]

OMA,semi

OMA,spar

Decay,semi

Decay,spar

0 0.5 1 1.5 2 2.5

Pitch amp. [deg]

0

5

10

15

Pitc

h [%

]

Page 17: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

2 Enable accurate design by validated engineering models

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenable optimization

HAWC2, BHAWC, Mike21

Time [s]

Focused wave group test at DHI (Borg et al EERA DeepWind 2018)

Page 18: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenable optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

HAWC2-recomputation of model tests – waves-only

Nacelle acceleration good. Platform pitch needs nonlinear wave forcing

Page 19: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenables optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

Analysis of experimental platform motions

Above rated

ULS

f (Hz)0

0.2

0.4

0.6

0.8

pitc

h PS

D (d

egs

2/H

z)

EC6

0 0.5 1 1.5

f (Hz)

0

0.2

0.4

0.6

0.8

pitc

h PS

D (d

egs

2/H

z)

EC11

linear2nd order3rd order

Separation of response to subharmonic wave forcing

Pitch motion - dominated by nonlinear (difference frequency) wave forcing

- primarily 2nd order, but 3rd order important in severe sea states

Page 20: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenable optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

A fast method for second-order wave forcing

Here: 2nd-order super harmonic monopile force at 33m depth.

Classical Sharma & Dean (1981) method is O(N2). New method O(N log N)

t [s]

0 10 20 30 40 50 60 70 80

-1

-0.5

0

0.5

1

FIn

ertia

[N]

10 6

S&D

Acc NonDim

Page 21: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenables optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

Combine QuLAF principles + flexible substructuring in HAWC2

Linearization based on HAWCStab2

Flexible floater modes in HAWC2 (Borg et al 2016, 2017)

Page 22: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Validation

2nd-order waves

Design for flexiblefloaters

Fast models thatenables optimization

HAWC2, BHAWC, Mike21

2 Enable accurate design by validated engineering models

Flexible substructuring in HAWC2

Flexible floater modes in HAWC2 (Borg et al 2016, 2017)

Model tests for validation to be conducted at DHI

Page 23: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

ApplicableComputational Fluid Dynamics

Detailedhydrodynamic loads

Develop and adaptOpenFOAM model

Coupling to engineering models

3 Reduce risk from extreme waves by detailed flow simulations

Page 24: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

ApplicableComputational Fluid Dynamics

Detailedhydrodynamic loads

Develop and adaptOpenFOAM model

Coupling to engineering models

3 Reduce risk from extreme waves by detailed flow simulations

Key for stable floater CFD: Added mass

InterFOAM solver of OpenFOAM not stable when added mass larger than structural mass.

New method to overcome this problem developed. Will be released as Open Source.

2D example of circular disk water exit.

Page 25: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

ApplicableComputational Fluid Dynamics

Detailedhydrodynamic loads

Develop and adaptOpenFOAM model

Coupling to engineering models

3 Reduce risk from extreme waves by detailed flow simulations

• OpenFOAM CFD 6DOF-solver with catenary mooring chains

• Validation against experimental tests with TetraSpar floater

• Coupling to MIKE 3 Wave FM model

Presentation on 16th January at 15.45:

“Hybrid Modelling for Engineering Design of Floating Offshore Wind Turbine Foundations -Model Coupling and Validation“

Page 26: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Model tests for installation

Model tests with control

Analysis of full scaledata

Re-modelling and tools validation

4 De-risk installation and operation by lab tests and full scale data

Page 27: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Model tests for installation

Model tests with control

Analysis of full scaledata

Re-modelling and tools validation

4 De-risk installation and operation by lab tests and full scale data

Installation

Tests in FloatStep at DHI are planned.

Towing test by SOT at Force Technology

After installation

Page 28: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Model tests for installation

Model tests with control

Analysis of full scaledata

Re-modelling and tools validation

4 De-risk installation and operation by lab tests and full scale data

Active blade pitching

Tests of DTU and SOT at DHI 2017

Page 29: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Model tests for installation

Model tests with control

Analysis of full scaledata

Re-modelling and tools validation

4 De-risk installation and operation by lab tests and full scale data

Full scale demonstrator of Stiesdal Offshore Technology

Prototype with 3.6 MW SGRE turbine will be installed at the MetCentre, Karmøy, in late summer 2020

Page 30: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

FloatStep – Science and innovation for floating wind technology

Implementation

Mike Powered by DHI Software

HAWC2 (DTU Wind Energy)

Siemens-Gamesa

OpenFOAM

TetraSpar

Stiesdal Offshore Technologies

Page 31: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStep

Denmark to lead floating wind market

First publications of FloatStep

Pegalajar-Jurado, Madsen and Bredmose (2019) ‘Damping identification of the TetraSpar floater in two configurations with Operational Modal Analysis’. 2nd Int Offshore Wind Technical Conference, Malta, November 2019. ASME.

Madsen, Pegalajar-Jurado and Bredmose (2019) ‘Performance study of the QuLAF pre-design model for a 10MW floating wind turbine’, Wind Energy Science (2019). Available online.

Pegalajar-Jurado, Pisi, Fandino, Madsen and Bredmose (2019) ‘Study on aerodynamic damping for application in frequency-domain models for floating wind turbines’. Poster at WindEurope Offshore, Copenhagen, November 2019

Pirrung et al (2019) ‘Modal reduction in HAWCSTAB2 applied to floating wind turbines.’ Poster at WindEurope Offshore, Copenhagen, November 2019

---

Papers are planned for Torque 2020, IWWWFB 2020, ICTAM 2020 and OMAE 2020

Page 32: FloatStep Denmark to lead floating wind market FloatStep ... · 2nd-order waves. Design for flexible floaters. Fast models that enable optimization. HAWC2, BHAWC, Mike21. 2 Enable

DTU Wind Energy, Technical University of Denmark

FloatStepDenmark to lead floating wind market

Stiesdal Offshore Technologies

Image: Bourbon Offshore

Henrik Bredmose1, Mathias Stolpe1, Antonio Pegalajar-Jurado1, Kasper Laugesen2, Bjarne Jensen3, Michael Borg4, Johan Rønby5, Jana Orszaghova6

FloatStep

Denmark to lead floating wind marketFrom pre-design to operation:

Outlook and first results of the FloatStep project

1

2

3

4

5

6