floccin brochure 2012 - environmental xprt · 2019-07-18 · this single product is designed to...

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FLOCCIN Superior flocculating agents for enhanced wastewater treatment for a better world

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Page 1: Floccin Brochure 2012 - Environmental XPRT · 2019-07-18 · This single product is designed to remove or ... have done, in one fell swoop, the best thing you could have done for

FLOCCIN

Superior flocculating agents for enhanced wastewater treatment for a better world

Page 2: Floccin Brochure 2012 - Environmental XPRT · 2019-07-18 · This single product is designed to remove or ... have done, in one fell swoop, the best thing you could have done for

Our Floccin products are a nonhazardous one-step wastewater treatment product that replaces the traditionally used (and often hazardous) coagulants and flocculants. Each distinct Floccin agent blend provides a multitude of reactions for wastewater treatment that simultaneously coagulate, break emulsified oils in water, ion exchange to encapsulate contaminants, and flocculate to separate solids from the water stream.

Less chemicals/additives to buy

Fewer or no surcharges for over the limit environmental contaminants

Less onsite storage space needed

Typically no filter press pre-coat

No drum disposal costs

Oil and Metal recovery potential, both of which are resalable commodities

Potential increase in system capacity through increased flow potential and decreased environmental discharge (keeping you at or below limits)

No / Minimal hazardous waste disposal fee

Decrease in hauling and disposal fees

Potential decrease in water, sewer and environmental testing costs through onsite water reuse

Decreased labor costs

*See next page for details on the financial and environmental benefits of Floccin

40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]

Cost Savings Cost Benefits

What is Floccin? This single product is designed to remove or greatly reduce the following:

BOD (Biochemical Oxygen Demand) TSS (Total Suspended Solids) TDS (Total Dissolved Solids) EC (Electrical Conductivity) Emulsified Fats, Oils and Grease Phosphates Metals

Page 3: Floccin Brochure 2012 - Environmental XPRT · 2019-07-18 · This single product is designed to remove or ... have done, in one fell swoop, the best thing you could have done for

FLOCCIN TRADITIONAL

1 Step Process : Floccin Agent Decreased steps = decreased labor costs Minimal storage needed for product Less items to purchase = decrease in overall

purchasing costs

3+ Step Process : acid, caustic, flocculants, dewatering aids, and more

More steps = more labor costs Extra storage space needed for multiple chemicals More chemicals to purchase typically adds up to equal

or greater overall cost

Minimal pH dependency Works in a wider range of pH and will often lower pH levels without additional steps

VERY pH dependent This causes over-dosing and under-dosing that impacts cost and water quality

One Nonhazardous Material Floccin constituents meet at least one of the following standards: NSF 60 for drinking water application GRAS status as defined by the FDA

Multiple Hazardous Materials Handler must have OSHA safety training for handling

hazardous materials Increased insurance costs for employees handling

hazardous materials

Granular form = no dust Many come in powder form = dust

Low- / Non-Hazardous Sludge *We have consistently passed STLC/TCLP EPA requirements Sludge can be land-filled at little to no extra cost Company liability for landfill leachates is minimized or

eliminated

Typically Hazardous Sludge Must pay for hazardous waste disposal Large companies may need to register as hazardous

waste producer

Greatly reduced contaminants = Greatly reduced or eliminated surcharges

Minimal reduction in contaminants = Minimal reduction in surcharges

Typically No Diatomaceous Earth (DE) needed Filter presses do not typically need a pre-coat of DE when using Floccin. Even when used about 50% less DE is required.

Diatomaceous Earth (DE) typically needed For every pound of DE used about 3 lbs of sludge is generated incurring more disposal costs

No Drum / Tote Storage Floccin is delivered in disposable bags or reusable

Super Sacks

Drum / Tote Storage A non-refundable $45 disposal fee is charged per drum Full and Empty drums require hazardous material level

storage space

Dry / High Shear Strength Sludge Dry sludge is lighter and has less volume =

decreased hauling and disposal fees No additional polymers needed to rebuild the floc Lower suspended solids (solid carry thru) after

dewatering eliminates or decreasing retreatment *Less sludge is produced overall adding to the benefits

Wet / Low Shear Strength Sludge Wet sludge is heavy and has a greater volume =

greater hauling and disposal fees, or the cost of additional dewatering

Additional polymers may be needed to rebuild the floc Increased solid carry means more chemistry required

to retreat

Increased Flow Capacity Floccin makes a larger floc which settles or floats faster

which allows for greater wastewater processing in less time

Floccin yields water with lower contaminant levels decreasing or eliminating surcharges

Limited Flow Capacity Many chemicals can take hours to settle slowing

processing time High environmental discharge may mean only

producing as much as environmental discharge limits or surcharge costs will allow

40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]

Floccin vs. Traditional Chemicals

Page 4: Floccin Brochure 2012 - Environmental XPRT · 2019-07-18 · This single product is designed to remove or ... have done, in one fell swoop, the best thing you could have done for

Results That Count

40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]

TSS: 7,200 ppm

BOD: 13,000 ppm

Protein Recovery: 0 ppm

Before After

Water was treated for solids reduction, BOD and protein recovery. The protein is a valuable commodity in the animal food industry. Plant was spending $200k on sludge disposal.

TSS: 55 ppm

BOD: 1,100 ppm

Protein Rec. : 12,000 ppm

TUNA PROCESSING / PROTEIN RECOVERY

Recovery: 25% Recovery: 100%

*ROI: >273%

*this includes smelting costs

Before After

The manufacturing of jewelry is comprised of molding to form the jewelry followed by a polishing step, then deburring or ultrasonic cleaning. These steps leave residual gold in the

rinsing and ultrasonic cleaning waters.

GOLD RECOVERY

Before After

Cost: $35/batch Levels : Lead 0.09 ppm Copper 0.01 ppm Silver 0.10 ppm

Cost: $76/batch Levels : Lead 159 ppm Copper 200 ppm Silver 4 ppm

Cost: $42,000 / year

Haul-off Fees: $20k /mo

# Chemicals Used: Five

Cost: $24,000 / year

Haul-off Fees: $0

# Products Used: One

Before After

Time: 3 months

Gallons Dewatered: 15,000

Time: 8 hours months

Gallons Dewatered: 50,000

Before After

Major swings in solid loading and oil content made it difficult to control the correct dosage with conventional chemistry.

Before After

Treatment Cost: $0.10 / gal + $20,000 installed system

System pay-off estimated @ 6 months

Treatment Cost: NA

Haul-off Fees: $1/gal

Quantity: 1,000 gal / wk

OIL FIELD SLUDGE DEWATERING

MIXED INK Mfg - 2,000gal batches

CORRUGATOR

DRYWALL Mfg

Page 5: Floccin Brochure 2012 - Environmental XPRT · 2019-07-18 · This single product is designed to remove or ... have done, in one fell swoop, the best thing you could have done for

INDUSTRIAL LAUNDRY Typical: Aluminum sulfate, caustic, and a cationic flocculant. Savings came in metals compliance, meeting the FOG limit and nonhazardous sludge for

an overall savings of $80,000/year.

PAPER MILLS Typical: PAC and anionic/cationic polymers, added prior

to the primary clarifier.

CHEMISTRY Untreated Coag / Floc Floccin

COD (ppm) 4,800 2,600 1,600

TSS (ppm) 3,200 800 200

CHEMICAL INDUSTRY (Pharmaceuticals) Typical: Ferric chloride at 1,500 ppm and anionic flocculant at 500 ppm.

CHEMISTRY Untreated Coag / Floc Floccin

COD (ppm) 16,000 14,000 9,000

TSS (ppm) 2,500 600 <150

Comparison by Industry

CHEMISTRY Untreated Coag / Floc Floccin

COD (ppm) 5,200 950 450

TSS (ppm) 1,200 200 100

BOD (ppm) 3,400 475 260

FOG (ppm) 900 300 7

ZINC (ppm) 32 8 <0.5

50 lb Bags or 2000 lb Super Sacks

Feeders available

Slurry Solution in 55 gal drums

Snakes & Bags for sediment control

Over 30 blends!

General discoveries based on data generated from testing Floccin against typical treatment processes in the United States, China, Vietnam, Korea,

Mexico, and South America.

Super Sack Slurry System

Snakes & Bags

30 or 60 Gallon Feeders

Super Sack Feeders 40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]

AVAILABILITY

Page 6: Floccin Brochure 2012 - Environmental XPRT · 2019-07-18 · This single product is designed to remove or ... have done, in one fell swoop, the best thing you could have done for

PHONE : (559) 683-8284

FAX : (559) 683-8913

EMAIL : [email protected]

ADDRESS : 40308 Greenwood Way Oakhurst, CA 93644

If you could tomorrow morning make

water clean in the world, you would

have done, in one fell swoop, the best

thing you could have done for

improving human health by

improving environmental quality.

William C Clark