floccin brochure 2012 - environmental xprt · 2019-07-18 · this single product is designed to...
TRANSCRIPT
FLOCCIN
Superior flocculating agents for enhanced wastewater treatment for a better world
Our Floccin products are a nonhazardous one-step wastewater treatment product that replaces the traditionally used (and often hazardous) coagulants and flocculants. Each distinct Floccin agent blend provides a multitude of reactions for wastewater treatment that simultaneously coagulate, break emulsified oils in water, ion exchange to encapsulate contaminants, and flocculate to separate solids from the water stream.
Less chemicals/additives to buy
Fewer or no surcharges for over the limit environmental contaminants
Less onsite storage space needed
Typically no filter press pre-coat
No drum disposal costs
Oil and Metal recovery potential, both of which are resalable commodities
Potential increase in system capacity through increased flow potential and decreased environmental discharge (keeping you at or below limits)
No / Minimal hazardous waste disposal fee
Decrease in hauling and disposal fees
Potential decrease in water, sewer and environmental testing costs through onsite water reuse
Decreased labor costs
*See next page for details on the financial and environmental benefits of Floccin
40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]
Cost Savings Cost Benefits
What is Floccin? This single product is designed to remove or greatly reduce the following:
BOD (Biochemical Oxygen Demand) TSS (Total Suspended Solids) TDS (Total Dissolved Solids) EC (Electrical Conductivity) Emulsified Fats, Oils and Grease Phosphates Metals
FLOCCIN TRADITIONAL
1 Step Process : Floccin Agent Decreased steps = decreased labor costs Minimal storage needed for product Less items to purchase = decrease in overall
purchasing costs
3+ Step Process : acid, caustic, flocculants, dewatering aids, and more
More steps = more labor costs Extra storage space needed for multiple chemicals More chemicals to purchase typically adds up to equal
or greater overall cost
Minimal pH dependency Works in a wider range of pH and will often lower pH levels without additional steps
VERY pH dependent This causes over-dosing and under-dosing that impacts cost and water quality
One Nonhazardous Material Floccin constituents meet at least one of the following standards: NSF 60 for drinking water application GRAS status as defined by the FDA
Multiple Hazardous Materials Handler must have OSHA safety training for handling
hazardous materials Increased insurance costs for employees handling
hazardous materials
Granular form = no dust Many come in powder form = dust
Low- / Non-Hazardous Sludge *We have consistently passed STLC/TCLP EPA requirements Sludge can be land-filled at little to no extra cost Company liability for landfill leachates is minimized or
eliminated
Typically Hazardous Sludge Must pay for hazardous waste disposal Large companies may need to register as hazardous
waste producer
Greatly reduced contaminants = Greatly reduced or eliminated surcharges
Minimal reduction in contaminants = Minimal reduction in surcharges
Typically No Diatomaceous Earth (DE) needed Filter presses do not typically need a pre-coat of DE when using Floccin. Even when used about 50% less DE is required.
Diatomaceous Earth (DE) typically needed For every pound of DE used about 3 lbs of sludge is generated incurring more disposal costs
No Drum / Tote Storage Floccin is delivered in disposable bags or reusable
Super Sacks
Drum / Tote Storage A non-refundable $45 disposal fee is charged per drum Full and Empty drums require hazardous material level
storage space
Dry / High Shear Strength Sludge Dry sludge is lighter and has less volume =
decreased hauling and disposal fees No additional polymers needed to rebuild the floc Lower suspended solids (solid carry thru) after
dewatering eliminates or decreasing retreatment *Less sludge is produced overall adding to the benefits
Wet / Low Shear Strength Sludge Wet sludge is heavy and has a greater volume =
greater hauling and disposal fees, or the cost of additional dewatering
Additional polymers may be needed to rebuild the floc Increased solid carry means more chemistry required
to retreat
Increased Flow Capacity Floccin makes a larger floc which settles or floats faster
which allows for greater wastewater processing in less time
Floccin yields water with lower contaminant levels decreasing or eliminating surcharges
Limited Flow Capacity Many chemicals can take hours to settle slowing
processing time High environmental discharge may mean only
producing as much as environmental discharge limits or surcharge costs will allow
40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]
Floccin vs. Traditional Chemicals
Results That Count
40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]
TSS: 7,200 ppm
BOD: 13,000 ppm
Protein Recovery: 0 ppm
Before After
Water was treated for solids reduction, BOD and protein recovery. The protein is a valuable commodity in the animal food industry. Plant was spending $200k on sludge disposal.
TSS: 55 ppm
BOD: 1,100 ppm
Protein Rec. : 12,000 ppm
TUNA PROCESSING / PROTEIN RECOVERY
Recovery: 25% Recovery: 100%
*ROI: >273%
*this includes smelting costs
Before After
The manufacturing of jewelry is comprised of molding to form the jewelry followed by a polishing step, then deburring or ultrasonic cleaning. These steps leave residual gold in the
rinsing and ultrasonic cleaning waters.
GOLD RECOVERY
Before After
Cost: $35/batch Levels : Lead 0.09 ppm Copper 0.01 ppm Silver 0.10 ppm
Cost: $76/batch Levels : Lead 159 ppm Copper 200 ppm Silver 4 ppm
Cost: $42,000 / year
Haul-off Fees: $20k /mo
# Chemicals Used: Five
Cost: $24,000 / year
Haul-off Fees: $0
# Products Used: One
Before After
Time: 3 months
Gallons Dewatered: 15,000
Time: 8 hours months
Gallons Dewatered: 50,000
Before After
Major swings in solid loading and oil content made it difficult to control the correct dosage with conventional chemistry.
Before After
Treatment Cost: $0.10 / gal + $20,000 installed system
System pay-off estimated @ 6 months
Treatment Cost: NA
Haul-off Fees: $1/gal
Quantity: 1,000 gal / wk
OIL FIELD SLUDGE DEWATERING
MIXED INK Mfg - 2,000gal batches
CORRUGATOR
DRYWALL Mfg
INDUSTRIAL LAUNDRY Typical: Aluminum sulfate, caustic, and a cationic flocculant. Savings came in metals compliance, meeting the FOG limit and nonhazardous sludge for
an overall savings of $80,000/year.
PAPER MILLS Typical: PAC and anionic/cationic polymers, added prior
to the primary clarifier.
CHEMISTRY Untreated Coag / Floc Floccin
COD (ppm) 4,800 2,600 1,600
TSS (ppm) 3,200 800 200
CHEMICAL INDUSTRY (Pharmaceuticals) Typical: Ferric chloride at 1,500 ppm and anionic flocculant at 500 ppm.
CHEMISTRY Untreated Coag / Floc Floccin
COD (ppm) 16,000 14,000 9,000
TSS (ppm) 2,500 600 <150
Comparison by Industry
CHEMISTRY Untreated Coag / Floc Floccin
COD (ppm) 5,200 950 450
TSS (ppm) 1,200 200 100
BOD (ppm) 3,400 475 260
FOG (ppm) 900 300 7
ZINC (ppm) 32 8 <0.5
50 lb Bags or 2000 lb Super Sacks
Feeders available
Slurry Solution in 55 gal drums
Snakes & Bags for sediment control
Over 30 blends!
General discoveries based on data generated from testing Floccin against typical treatment processes in the United States, China, Vietnam, Korea,
Mexico, and South America.
Super Sack Slurry System
Snakes & Bags
30 or 60 Gallon Feeders
Super Sack Feeders 40308 Greenwood Way, Oakhurst, CA 93644 • ph: (559) 683-8284 • fax: (559) 683-8913 • [email protected]
AVAILABILITY
PHONE : (559) 683-8284
FAX : (559) 683-8913
EMAIL : [email protected]
ADDRESS : 40308 Greenwood Way Oakhurst, CA 93644
If you could tomorrow morning make
water clean in the world, you would
have done, in one fell swoop, the best
thing you could have done for
improving human health by
improving environmental quality.
William C Clark