flow chart procedure for pneaumatic test and cleaning for gas pipe

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FLOW CHART FOR PNEUMATIC CLEANING AND TESTING PROPOSES DN80 COMPRESSED NATURAL GAS (CNG) PIPELINE FROM SEC METERING STATION TO BOILER 1 & 2 AND KITCHEN AT HILTON HOTEL, KOTA KINABALU, SABAH. START PROCEDURE SUBMISSION CLEANING & PIPE FILLING PROCEDURE REVISION Not Approve Approved Pipeline Checking by PHSB and DAESB Repair / Remedial Work Not Accepted - Pressurizing from 0% to 80% (by 100 kPa interval) - Pressurizing from 80% to 100% (by 50 kPa interval) Accepted Pneumatic tested at pressure of 100% (345kPa) for 2 hours TEST RESULT Reduce Pressure to 80% & maintain LEAKS Accepted Searching for the leaks location Repair / Remedial Work PREPARATION Depressurized (Mixture Air+N2 until 2 barg) Flushing & Cleaning Nitrogen packed at 0.5 barg All Recorded Data endorsed by PHSB, DAESB and Local Authority or its Representative. All endorsed data submit to PHSB and Local Authority

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FLOW CHART FOR PNEUMATIC CLEANING AND TESTING

PROPOSES DN80 COMPRESSED NATURAL GAS (CNG) PIPELINE FROM SEC METERING STATION TO BOILER 1 & 2

AND KITCHEN AT HILTON HOTEL, KOTA KINABALU, SABAH.

START

PROCEDURE SUBMISSION

CLEANING & PIPE FILLING

PROCEDURE REVISION

Not Approve

Approved

Pipeline Checking by PHSB and DAESB

Repair / Remedial Work

Not Accepted

- Pressurizing from 0% to 80% (by 100 kPa interval) - Pressurizing from 80% to 100% (by 50 kPa interval)

Accepted

Pneumatic tested at pressure of 100% (345kPa) for 2 hours

TEST RESULT Reduce Pressure to

80% & maintain

LEAKS

Accepted

Searching for the leaks location

Repair / Remedial Work

PREPARATION

Depressurized (Mixture Air+N2 until 2 barg)

Flushing & Cleaning

Nitrogen packed at 0.5 barg

All Recorded Data endorsed by PHSB, DAESB and Local Authority or its

Representative.

All endorsed data submit to PHSB and Local Authority