FLOW COMPONENTS For Aseptic Clean Area

TECNIK FLUID CONTROLS is an eminent part of TECNIK group of companies.

Presenting our offering of fluid flow components critical for clean area manufacturing ; piping & valves suitable for purified water generation, distribution, WFI , clean steam generation & distribution, Hi-purity piping, process piping, vessels, tanks, fermenter & other processes till fill-finish and packing.

We represent the best of what the market can offer and couple it with the ease of local availability to offer you a streamlined - hassle free solution for all aseptic flow components.

Product Range

• Hi Purity Tubes & Pipes

• Pipe Fittings

• Steam Traps

• Ball Valves

• Check Valves

• Pressure Regulators

• Control Valves

• Elastomer free connections

• PTFE Hose

• Flexible Tubings

• Gaskets

• Heat Exchangers

• Exotic Alloy Material

• Custom Fabrication

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ASME - BPE

SURFACE FINISH:Reference: ASME BPE-2014, Part SF, Table SF-2.4-1.

Surface Finish code

BPE Surface Designation

Inside Surface Outside Surface

Ra MaximumSurface condition Surface condition

μ-in. μm

PX SF0 No finish requirement No finish requirement

PC SF1 20 0.51 Mechanically Polished [1] Light Polish

PL SF1 20 0.51 Mechanically Polished [1] Mechanically polished to 32 Ra μ-in.

PD SF4 15 0.38 Mechanically Polished [1] & Electropolished Light Polish

PM SF4 15 0.38 Mechanically Polished [1] & Electropolished Mechanically polished to 32 Ra μ-in.

PR - 10 0.25 Mechanically Polished [1] & Electropolished Mechanically polished to 32 Ra μ-in.

[1] Or any other finishing method that meets the Ra max.

SPECIFICATIONS:

CLEANING:A multi step cleaning cycle is conducted to ensure that fittings are cleaned with a perfect passivation layer. The cleaning process involves degreasing, pickling, electro polishing (as required) and passivation. During the final stage, the fittings are double-rinsed using D.I. water.

INSPECTION PROCEDURES:All fittings produced by EGMO production are 100% visually inspected for any surface finish imperfections, as mentioned in Table SF-2.2-1, SF-2.2-2, SF-2.4-1 and SF 2.6-1 in the ASME BPE 2014 specification. All dimensional characteristics are inspected for tolerances listed in parts DT-3-1 to DT-9.3-1 in the ASME BPE 2014 specification.

MaxPure fittings guarantee the Ra in all internal surfaces, including bent areas where it is difficult to polish and difficult to measure.• All Ra readings are taken across the lay, wherever possible.• No single Ra reading shall exceed the Ra max. value in this table.• Other Ra readings are available if agreed upon between owner/user and supplier, not to exceed values in this table.

FITTING MARKING INFORMATION:Each fitting and process component is permanently laser Marked toshow the following:a. Heat number/code traceable to material test report for each product contact surface componentb. Material typec. Manufacturer’s name, logo, & trademarkd. Product contact surface designation for the appropriate BPE specificatione. ASME BPE mark

PACKAGING & LABELING:Each fitting is capped, bagged and labeled in full compliance with the ASME BPE standard.Every label includes a QR Code which directs to the fitting’s Material Test Report.

DOCUMENTATION:Full Material Test Reports are supplied with the finished products and are available On-Line at www.MaxPure.net

tion

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fittings

Elbow Tees Reducers

Use Points True & Lateral Y＇S Crosses

Ferrules Solid End Caps & Weld Caps Gaskets

Clamps Adapters Stub End & Slip On Flanges

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TE2S

TE2KS

TE2C

TE2KC

TEG2C

TEG2K

TEES:

TE7RWWCTE7RWWC TE7RWWCS TE7WWC TE7WWCS

TEG7R TEG7RS TEG7 TEG7S

TE7WWW TE7RWWW

ELBOWS:

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INSTRUMENTS TEES:

TE7WCSW TE7IWWCS TEG7IS

CROSS:

TEG9 TE9WWWW

CONCENTRIC REDUCERS:

ECCENTRIC REDUCERS:

TE32SWW

TE31SWW TEG31SCC TE31SCW

TEG32SCC TE32SCW

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CLAMP FERRULES:

TEG14AM7 TEG14BM7 TEG2CS

TYPE KK TYPE NEUMO TYPE KL

BLIND FERRULES:

TEG16A BLIND CLAMPS

GASKET:

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• ASME BPE SF4 tubing• ASME BPE SF1 tubing• ID/ OD mechanical polished tubing • Electropolished Sanitary tubing • Bright Annealed (B A) tubing

TUBES

Fko gpukqpcn"Vqngtcpeguall dimensions in inches (mm)

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1/2” (12.7)

3/4” (19.1)

1” (25.4)

1.1/2” (38.1)

2” (50.8)

2.1/2” (63.5)

3” (76.2)

4” (101.6)

6” (152.4)

8” (203.2)

0.065” (1.65)

0.065” (1.65)

0.065” (1.65)

0.065” (1.65)

0.065” (1.65)

0.065” (1.65)

0.065” (1.65)

0.083” (2.11)

0.109” (2.77)

0.109” (2.77)

+/-0.005 (0.13)

+/-0.005 (0.13)

+/-0.005 (0.13)

+/-0.008 (0.20)

+/-0.008 (0.20)

+/-0.010 (0.25)

+/-0.010 (0.25)

+/-0.015 (0.38)

+/-0.030 (0.76)

+0.061 (1.55)

Authentic RathGibson Stainless Steel tubes as per ASTM A269 & 270 S2 grade SS316L

Various Finish Options:

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BIO-CONNECT

• One technology, 3 connection types• High flexibility: smooth switch to the metallic sealing CleanLip is possible at a later time without changing the flange connection• cGMP compliant design• Virtually no dead space• High pressure design PN100 - available up to DN40

ADVANTAGES OF NEUMO BIOCONNECT:

CONSTRUCTIVE BENEFITS:

• Stay flexible - use optionally with chambered elastomer or the innovative stainless steel sealing element CleanLip.• Minimum exposure of the medium to the elastomer• Optimal cleanability (CIP / SIP)• Controlled elastomer pressing by metallic stop and full chambering• Defined expansion volume for the elastomer with expansion chamber on the side averting the media• No elastomer return

TECHNICAL BENEFITS:

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CHECK VALVE:

Check Valve BioFlow VC Check Valve BioFlow HVC

BALL VALVE:

• cGMP-compliant design and construction• Excellent anti-fouling characteristics• Virtually no dead space• Pharmaceutical grade surface finish• Uniform flow profile• Optimal cleanability• No springs or membranes• Sophisticated state of the art design• Ingenuously simple structure with one movable part

Benefits

• Full enclosed cavity filler design• 3 piece body design for easy inline maintenance• Valve & ball bore corresponds to US OD piping ID for true unobstructed flow path.• Integral ISO 5211 mounting pad.

Features:

Available in two-way and three-way options

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STEAM TRAP:

REGULATORS:

VALVES

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CONTROL VALVES

SANITARY GLOBE-STYLE CONTROL VALVEis a throttling, pneumatically actuated control valve. This design provides a geometrically characterized plug for superior throttling dynamics, plus the unit's ease of cleanability and maintenance meet the requirements of sanitary control valves.

A control valve for throttling applications.

Traditional straight-thru globe pattern,or angle body pattern, both self-draining.Forged 316L SST body material;barstock 316L SST bonnet material.

Both full and reduced port designs tooptimize dynamic response.

Linear.

Two spring-energized stem seals en suresealing against ingress of contaminantsand egress of contained fluid. Availablein two materials.

Interior of wetted surfaces mechanicallypolished and electro-polished to 10micro-inch Ra finish.

Unit designed for clean-in-place (CIP)and steam-in-place (SIP) systems.

FEATURES

Design Concept:

Two BodyConfigurations:

Multiple Ports:

Characteristic:

Dual Stem Seal:

Polished Interior:

Cleaning Capability:

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Cleaning Technology

Wide range of cleaning devices, included products which meets the requirements of published 3-A Sanitary Sanitary Standards. ATEX-products. A solution for each task.

Development, fabrication and distribution at first handStandardized fabrication proceduresCertified fabrication and quality service.Experience in ASME-BPE, 3A,EHEDGFDA-compliant products.Certificates: 3.1, delta-Ferrit, Ra, ATEX, USP class VI

QUALITY

Beside the high standards of cleanliness, the economically efficient cleaning of vessels is coming to the fore nowadays. Along with the investment cost issue, the operating expenses are increasingly being discussed.

• Reduction of cleaning agent consumption.• Reduction of cleaning duration.• Increase of the equipment availability.• Increase of the operational safety.• Validation of the cleaning processes via sensors.

A cleaning machine is nowadays selected on the basis of the application or task and not according to the currently available technology. The best possible solution for the cleaning of vessels varies with the vessel geometry and its use. Potential spray shadows, due to various installations, connection pieces and manholes are to be observed likewise.

For this, AWH offers a product programmed with a comprehensive spectrum of devices and the required, appropriate application knowledge.

Spray Heads for all Purposes – economically efficient Cleaning of Vessels and Tanks

Products:

• Static Spray Heads • Rotating Spray Ball.• Spate Cleaner• Jet Cleaner • Rotating Pipe Ball• Retractable System

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PTFE HOSE

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FLEXIBLE TUBING

• Platinum Cured Silicone Tubings• Peristaltic Pump Tubings • Fluoropolymer Tubings• Co-Extruded Tubings• LDPE & LLDPE Tubings

• Bio Process Equipment• UPS Wter• Hot WFI• Sterile Transfer • Cell-Culture Media• Clean Steam• Aseptic Fill and Transfer

• Excellent Chemical Resistance• Superior Barrier Properties• Superior Flexibility• Superior Clarity• USP Class VI• Low TOC

We offer a full like of standard plastic tubing and fittings in a wide variety of materials designed for the life science laboratory and industrial market.

THERMOPLASTIC TUBINGS:

APPLICATIONS: BENEFITS:

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HEAT EXCHANGER

• Strict separation of processing and cooling / heating media (primary and secondary chamber)• High pressure and thermal shock resistance due to bellow expansion compensation• Less dead space• Self-emptying if correctly mounted• Optimal cleanability / sterilisability (CIP / SIP)• Defined internal surfaces up to Ra<0,4μm as well as optional electropolishing on the primary side• Quick assembly and disassembly through module production• Longstanding epxerience regarding efficient and customised performance design• Dual- or quad-flow construction where space is limited• Horizontal or vertical installation• Qualified sealing material for pharmaceutical areas• Sealing with NEUMO ConnectS® (elastomer-free!),

ASEPTIC HEAT EXCHANGERS:

FEATURES:

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• Tubes

• Fittings(standard + custom)

• Tube Connections(standard + custom)

• Customised MachinedItems

• Prefabricated Spools

• Distribution Pipes

• CustomisedConstructions

• Vessels and ProcessEquipment

• Bar Steel

• Sheets

• Cuttings

• and many more ...

1.4539/904L

2.4602/C-22

AL - 6XN ®

2.4605/Auoy59

2.4610/C-4

...

TITANIUM

1.4462

2.4819/C-276

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W-124, MIDC Tarapur,Boisar,

Dist. Palghar 401506,Maharashtra (INDIA)

Phone: Tel: +91 22 2580 3311/3111/3100 | Email: info@tecnik.inWebsite: www.tecnik.in |www.tecnikvalves.com

C-410, Twin Arcade,Military Road, Marol, Andheri East Mumbai- 400059,

Maharashtra (INDIA)

A-111, 18th Road,Wagle Industrial Estate,

Dist. Thane 400604,Maharashtra (INDIA)

TECNIK FLUID CONTROLS PVT. LTD.