flow measurement in an iiot digitized world · 2018. 4. 16. · spitzer and boyes, llc...

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Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes LLC, 2017 (All Rights Reserved) Flow Measurement in an IIoT Digitized World Presented by David W. Spitzer Spitzer and Boyes, LLC +1.845.623.1830

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Page 1: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes LLC, 2017 (All Rights Reserved)

Flow Measurement in an

IIoT Digitized World

Presented by

David W. Spitzer

Spitzer and Boyes, LLC

+1.845.623.1830

Page 2: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

2

IIoT in Theory

� Many Sensors (Lick and Stick)

� Big Data in the Cloud

� Sensors

� Signal Transmission

� Device Diagnostics / Data Analysis

� Digital Enterprise

� RESULT: Better Decisions Quicker

Page 3: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

3

IIoT in Theory

� Sensors (Lick and Stick)

Page 4: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

4

IIoT in Theory

� Sensors (Lick and Stick)

Page 5: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

5

IIoT in Theory

� Sensors (Lick and Stick)

Page 6: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

6

IIoT in Theory

� Big Data in the Cloud

� Sensors

� Pneumatic / Analog / Digital Transmitters

� Signal Transmission Protocols

� Analog / Digital

� Wired / Wireless

� Device Diagnostics / Data Analysis

Page 7: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

7

IIoT in Theory

� Many Sensors (Lick and Stick)

� Big Data in the Cloud

� Sensors

� Signal Transmission

� Device Diagnostics / Data Analysis

� Digital Enterprise

� RESULT: Better Decisions Quicker

Page 8: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

8

IIoT Headwinds

� Viability

� Cost must be reduced by 80-90 percent

� Many sensors require wires for power

� Important parameters are already

measured and/or under control

� Sparse documentation of results

� Measurements are often not simple

Page 9: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

9

Velocity Profile

Flow

Velocity Profile (distorted)

�A distorted velocity profile can introduce significant errors into the measurement of most flowmeters

Page 10: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

10

Velocity Profile

� Good velocity profiles can be developed

� Straight run upstream and downstream

� No fittings or valves

� Upstream is usually longer and more important

� Flow conditioner

� Locate control valve downstream of

flowmeter

Page 11: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

11

180-inch Venturi

Page 12: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

12

180-inch Venturi Straight Run

Page 13: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

13

180-inch Venturi Data

Page 14: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Technical Article

� What Do We “Know”? Revelations in

Flowmeter Straight-Run Effects

� Flow Control magazine (2010)� https://www.flowcontrolnetwork.com/what-do-we-know/

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Copperhill and Pointer, Inc., 2004 (All Rights Reserved)

14

Page 15: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

15

Anecdotal IIoT Examples

� Vortex shedding flowmeter measurement

becomes unstable when pump motor

bearing needs to be replaced

� Flow drops off as heat exchanger plugs

Page 16: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

16

IIoT Practice

� Limited IIoT adoption

� Flow sensors are relatively expensive

� Not Lick and Stick

� Big Data in the Cloud for viable sensors

� Digital Enterprise trend continues

Page 17: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

17

IIoT Practice

� Benefits typically cannot be accurately

quantified prior to installation

� Difficult to justify expenditures

� Partial implementation

� RESULT: Better decisions… but not

quite as quickly as initially thought

Page 18: Flow Measurement in an IIoT Digitized World · 2018. 4. 16. · Spitzer and Boyes, LLC (+1.845.623.1830) Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved) 8 IIoT Headwinds

Spitzer and Boyes, LLC (+1.845.623.1830)

Copyright Spitzer and Boyes, LLC 2017 (All Rights Reserved)

Flow Measurement in an

IIoT Digitized World

Presented by

David W. Spitzer

Spitzer and Boyes, LLC