flow meter.pdf

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Regula ® EWR – for active gas-flow regulation! A cost efficient solution for Automatic and Manual ARC-Welding You earn more of buying Regula EWR, than we ever can earn from selling it.

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Page 1: flow meter.pdf

Regula® EWR – for active gas-flow regulation!

A cost efficient solution for Automatic and Manual ARC-Welding

You earn more of buying Regula EWR, than we ever can earn from selling it.

Page 2: flow meter.pdf

Patented technology Regula® EWR gas regulator is a world-wide patented product from the Swedish company Regula Systems AB. The regulator adjusts to the welding process by sensing the varia-tions in the current supply and automatically regulates the gas-flow.The gas-flow is therefore maintained at an optimal level and as a result you will achieve uniformed weld seams with a reduced gas-consumption.

Measures done at Husqvarna LTD 2007-04-27

Robot ABB, Aristorob 500, ELGA Optimator. Welding of a cuttingdeck

on Husqvarna ”Rider” Lawnmover. Weld seams: 20

Blue curve: Without Regula® EWR. Gas consumption: 17,2 litre/welding-cycle

Red curve: With Regula® EWR. Gas consumption: 9.0 litre/welding-cycle

Savings: 8.2 litre/welding-cycle = 47,7%

The solution Regula® EWRIn EWR for Manuel welding you can use the incoming pressure bet-ween 2-6 bars and the outgoing gas-flow between 3-27 litres.The outgoing and incoming gas-flow will automatically be regulated by your supply of current.To optimize your welding process, simply push the button on the front panel.

Ampere 2 curves of gas

EWR

Page 3: flow meter.pdf

Regula EWR PRO with Pressure Guard

• Alerting user of significant change in input or output pressure

Regula EWR PRO with keylock

• Special power supply gives limited access level.• Limits access for unauthorized personnel

Page 4: flow meter.pdf

Regula EWR PRO with Gas Controller

• Alerting user of significant change in input or output pressure

• Leak detection. • Control signal. (e.g. for robot)

Page 5: flow meter.pdf

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Page 6: flow meter.pdf

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Page 7: flow meter.pdf

Regula Systems AB Box 58, SE-532 21 Skara, SWEDEN Phone: +46(0)511 - 34 79 95 Fax: +46(0)511 - 34 79 96 www.regulasystems.com

9 5 220 18

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Gas saving calculation - Regula Systems

Capacity Number of robots Hours per shift Days per year Litre gas per minute

At 3 shift

At 2 shift

At 1 shift

Gas consumption/year in litres 69 552 000

Gas price in cents per 10 litres

Gas cost/year in Euro 139 104

Investment in Euro 21 000

Results Environment saving in litre Actual saving Repayment time in years Gas reduction in litres CO

2 2%

20 % saving 27 821 13 910 400 13 632 192 278 208

30 % saving 41 731 20 865 600 16 692 480 4 173 120

40 % saving 55 642 27 820 800 22 256 640 5 564 160

50 % saving 69 552 34 776 000 27 820 800 6 955 200

Save 41.731€/yearBased on this example with 9 robots working 3 shift; 7 robots working 2 shift; 5 robots working 1 shift, 5 hours per shift, 220 days per year consuming 18 litres of gas every minute – you will save 41.731€ in one year. Actually, it only takes 6 months of production to save gas costs equivalent to the investment costs! Make sure to order your EWR units already today!

Example of savings using EWR

+ Less welding spatter + Lossless production + Less impact on environment

Extra Benefits

Page 8: flow meter.pdf

Regula Systems AB Box 58, SE-532 21 Skara, SWEDENPhone: +46(0)511 - 34 79 95 Fax: +46(0)511 - 34 79 96.E-mail: [email protected] www.regulasystems.com

The market for welding robots (arc welding) is large. In 2006 there were an estimated 400 000 welding robots in the world

If we assume a 30% gas saving on all robots that each run on two shifts, the total saving will be 300 billion liters of gas a year

The total yearly gas savings is 920 million EUR

Technology from Regula Systems will offer large environmental

and economic savings