flow meter.pdf
DESCRIPTION
flow meterTRANSCRIPT
Regula® EWR – for active gas-flow regulation!
A cost efficient solution for Automatic and Manual ARC-Welding
You earn more of buying Regula EWR, than we ever can earn from selling it.
Patented technology Regula® EWR gas regulator is a world-wide patented product from the Swedish company Regula Systems AB. The regulator adjusts to the welding process by sensing the varia-tions in the current supply and automatically regulates the gas-flow.The gas-flow is therefore maintained at an optimal level and as a result you will achieve uniformed weld seams with a reduced gas-consumption.
Measures done at Husqvarna LTD 2007-04-27
Robot ABB, Aristorob 500, ELGA Optimator. Welding of a cuttingdeck
on Husqvarna ”Rider” Lawnmover. Weld seams: 20
Blue curve: Without Regula® EWR. Gas consumption: 17,2 litre/welding-cycle
Red curve: With Regula® EWR. Gas consumption: 9.0 litre/welding-cycle
Savings: 8.2 litre/welding-cycle = 47,7%
The solution Regula® EWRIn EWR for Manuel welding you can use the incoming pressure bet-ween 2-6 bars and the outgoing gas-flow between 3-27 litres.The outgoing and incoming gas-flow will automatically be regulated by your supply of current.To optimize your welding process, simply push the button on the front panel.
Ampere 2 curves of gas
EWR
Regula EWR PRO with Pressure Guard
• Alerting user of significant change in input or output pressure
Regula EWR PRO with keylock
• Special power supply gives limited access level.• Limits access for unauthorized personnel
Regula EWR PRO with Gas Controller
• Alerting user of significant change in input or output pressure
• Leak detection. • Control signal. (e.g. for robot)
Reg
ula
Wel
ding
Mon
itor
0510152025
0,1
1,1
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Tim
e
Flow [L/min] Volt[V]
050100
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Current [A]
flow
volt
ampe
re
Reg
ula
Wel
ding
Mon
itor
0510152025
0,1
1,1
2,1
3,1
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9,1
Tim
e
Flow [L/min] Volt[V]
050100
150
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Current [A]
flow
volt
ampe
re
Reg
ula
EWR
TIG
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acki
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out
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Regula Systems AB Box 58, SE-532 21 Skara, SWEDEN Phone: +46(0)511 - 34 79 95 Fax: +46(0)511 - 34 79 96 www.regulasystems.com
9 5 220 18
7
5
2
Euro Ar 98%
0,75
0,50
0,38
0,30
Gas saving calculation - Regula Systems
Capacity Number of robots Hours per shift Days per year Litre gas per minute
At 3 shift
At 2 shift
At 1 shift
Gas consumption/year in litres 69 552 000
Gas price in cents per 10 litres
Gas cost/year in Euro 139 104
Investment in Euro 21 000
Results Environment saving in litre Actual saving Repayment time in years Gas reduction in litres CO
2 2%
20 % saving 27 821 13 910 400 13 632 192 278 208
30 % saving 41 731 20 865 600 16 692 480 4 173 120
40 % saving 55 642 27 820 800 22 256 640 5 564 160
50 % saving 69 552 34 776 000 27 820 800 6 955 200
Save 41.731€/yearBased on this example with 9 robots working 3 shift; 7 robots working 2 shift; 5 robots working 1 shift, 5 hours per shift, 220 days per year consuming 18 litres of gas every minute – you will save 41.731€ in one year. Actually, it only takes 6 months of production to save gas costs equivalent to the investment costs! Make sure to order your EWR units already today!
Example of savings using EWR
+ Less welding spatter + Lossless production + Less impact on environment
Extra Benefits
Regula Systems AB Box 58, SE-532 21 Skara, SWEDENPhone: +46(0)511 - 34 79 95 Fax: +46(0)511 - 34 79 96.E-mail: [email protected] www.regulasystems.com
The market for welding robots (arc welding) is large. In 2006 there were an estimated 400 000 welding robots in the world
If we assume a 30% gas saving on all robots that each run on two shifts, the total saving will be 300 billion liters of gas a year
The total yearly gas savings is 920 million EUR
Technology from Regula Systems will offer large environmental
and economic savings