flowserve ddc

Limitorque®

DDC-100 Master Station IIInstallation and Operation Manual

FCD LMAIM5001-00 (Replaces 435-11000)Limitorque Actuation Systems

2 DDC-100 Master Station II Installation and Operation Manual FCD LMAIM5001-00

Flow Control Division

Limitorque Actuation Systems

Master StationInstallation and Operation Manual

©2004 Copyright Flowserve Corporation. All rights reserved.

Printed in the United States of America.

Disclaimer

No part of this book shall be reproduced, stored in a retrieval system, or transmitted by any means,electronic, mechanical, photocopying, recording, or otherwise without the written permission fromFlowserve. While every precaution has been taken in the preparation of the book, the publisher assumesno responsibility for errors or omissions. Neither is any liability assumed for damages resulting from theuse of the information contained herein.

This document is proprietary information of Flowserve furnished for customer use ONLY. No other usesare authorized without written permission of Flowserve.

Flowserve reserves the right to make changes, without notice, to this document and the products itdescribes. Flowserve shall not be liable for technical or editorial errors or omissions made herein; nor forincidental or consequential damages resulting from the furnishing, performance or use of this document.

This manual contains information that is correct to the best of Flowserve’s knowledge. It is intended to bea guide and should not be considered as a sole source of technical instruction, replacing good technicaljudgment, since all possible situations cannot be anticipated. If there is any doubt as to exact installation,configuration, and/or use, please contact Flowserve at 1-800-225-6989.

The choice of system components is the responsibility of the buyer, and how they are used cannot be theliability of Flowserve Corporation. However, Flowserve’s sales team and application engineers are alwaysavailable to assist you in making your decision.

MS-DOS® is a registered trademark of Microsoft Corporation.

IBM-PC® is a registered trademark of International Business Machines Corporation.

Belden® is a registered trademark of Belden, a division of Cooper Industries, Inc.

FCD LMAIM5001-00 DDC-100 Master Station II Installation and Operation Manual 3






1 Introduction

1.1 Overview

The Limitorque Master Station II is a revolutionary step forward in control technology. The device iscapable of controlling up to 250 actuators, offers full redundancy, provides easy-to-use HMI interfaces,and allows for high-speed data-transfer via a Modbus DCS port or Modbus Ethernet port. In addition, abuilt-in web server can be used for monitoring network status from any remote station using TCP/IP. Webserver operation is covered in Section 18.

1.2 User Rights Overview

The Master Station requires users to login. Three user role levels are provided: View, Control, Configure.Each role includes the rights of the lesser roles, i.e. Control includes View’s rights, and Configure includesControl’s rights and View’s rights.

View: the user can view the network status and the activity log. No control or configuration functionalityis available.

Control: in addition to View’s rights, the user has the ability to control MOVs.Configure: in addition to Control’s rights, the user has the ability to configure the Master Station and

the Network.

The default passwords for each role are:

View: 100Control: 200Configure: 300

These passwords can be changed by the Configure user. Changing passwords is discussed in Section 9.




1.3 Login

When the Master Station starts, it loads the default startup screen (Figure 1-1).

Figure 1-1: The Introduction screen

Touching any part of the screen will load the login screen (Figure 1-2).

Note: If the screen is blank and the green LED is illuminated, touch the display to exit the screensaver mode.

Figure 1-2: The Login screen

Note: Each user level must be a unique password.

Passwords can be four digit numbers. The correct password for View, Control, or Configure will take theuser to the Main Menu (Figure 1-4).

If “Help” is pressed on the password screen, the user is given the opportunity to reset all passwords tothe defaults (Figure 1-3). Please contact Limitorque to obtain the reset password.

Passwords are easily configured via the Change Passwords screen (Figure 9-4).

7 8 9

654

1 2 3

0

DEL CLR

ENT

Cancel

Help

Login: Please Enter Your Password

****

ACTIVEPress Anywhere to Begin

Limitorque




Figure 1-3: The Login Help screen

Note: The keys are outlined in red on this screen.

1.4 Main Menu

Figure 1-4: The Main Menu screen

From here, the user is restricted by his role. Each button represents a separate logical region of theMaster Station:

Configure: configure the Master Station and the Network.Network Status: view the Network from a high level to detect communication errors.Hot Standby: change over of CPU and configure CPU startup status.View MOV Status: view the detailed status of each MOV.Logger: activate logging, either for the network or for data analysis. This data will stream out of the

printer port.Control MOV: control a MOV’s position.Emergency Shut Down: initiate or clear an emergency shutdown of the network.

Main Menu ACTIVE

EmergencyShut Down

Control MOV

Exit

Logger

Configure

Hot Standby View MOV Status

Network Status

7 8 9

654

1 2 3

0

DEL CLR

ENT

<< Back

Login Help: Enter the Reset Password

****




This page is intentionally blank.




2 Master Station II Screen Flowchart

Figure 2-1 (on the following page) is a flowchart of the Master Station II screens.




Figure 2-1: Screen flowchart

Intro Screen

Main Menu

MOV Network

DCS Port

Ethernet Port

General Settings

Change Tags

Save to Flash

Baud RateRetriesPoll Mode

TimeoutProp DelayRTS On Delay

Active MOVs 1-250

Baud RateStop BitsParityElectrical

DCS Port AddressRTS On DelayRTS Off DelayHMI Control

Modbus FC 03 - View

Modbus FC 05/15 - View

Modbus FC 06/16 - View

HMI ControlConfigure

IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4

Mask - Octet 1 - Octet 2 - Octet 3 - Octet 4

Gateway - Octet 1 - Octet 2 - Octet 3 - Octet 4

Standby IP Address - Octet 1 - Octet 2 - Octet 3 - Octet 4

Clock

Version

Password

View

Supervisor

Administrator

Hot StandbyChange Status

Hot Backup Startup

Network Status

Communication Status MOVs 1-250

View MOV Status

MOV Stats Address 1-250

Position

Faults

Alarms

Control MOVControl MOVs 1-250

Open/Stop/Close

0-100% Open

Aux Contacts

Emergency Shutdown

Start Network ESD

Terminate Network ESD

Exit




3 Quick Startup

3.1 Single Master Station Quick Setup Instructions

1. Connect power, earth ground, and network cables per Flowserve recommendations.2. Turn power on to the Master Station.3. Wait for the Master Station display to illuminate and the “Press Anywhere To Begin” message.4. Press the screen and enter the configuration password when prompted. Select Enter.5. Next select “Configure” then “MOV network”. Select the network baud rate, Time-out, retries, adjust

the Propagation delay and RTS ON delay if required. Next activate the appropriate number ofnetworked MOVs by making the lamp beside the address green.

6. Select the Back button until the Configuration screen is displayed.7. From the Configure screen, select “DCS Port.” Select the desired baud rate, stop bits, parity and

electrical standard. Select Next and configure the Master Station DCS port address, adjust the RTSON Delay and RTS OFF Delay if required. Select Next for the “Configure DCS Data Table screen”.

8. Configure the data tables for the Master Station. 9. To create the Holding register data table (40000 register block for MOV status) for the Master

Station, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressing thetoggle switch to illuminate the “green light” on the switch. View the selections and save the changesand return to the “Configure DCS Data Table” screen.

10. To create the Coils data table (0000 register block for forcing and reading coils) for the MasterStation, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressing thetoggle switch to illuminate the “green light” on the switch. Save the changes and return to the“Configure DCS Data Table” screen. Note this feature also creates the Modbus Fc 01 (Read Coils)data table.

11. To create the Holding register data table (45000 register block for writing holding registers) for theMaster Station, select Modbus Fc 06/16. Select the number of write registers for the MOVs to beavailable for the DCS by pressing the toggle switch to illuminate the “green light” on the switch. Viewthe selections and save the changes and return to the “Configure DCS Data Table screen.”

12. Select Back until reaching the “Configure” screen. Select Back and when prompted to Save, Select Yes.

13. This will permit a rapid configuration of the Master Station. Further adjustments may be made byfollowing the procedures outlined in the Master Station Manual.

3.2 Hot Standby Master Station Quick Setup Instructions

Connect power, earth ground, and network cables per Flowserve recommendations.

3.2.1 Configure the Left CPU

1. Turn on power to the left processor of the Master Station. DO NOT apply power to the right half ofthe Master Station.

2. Wait for the Master Station display to illuminate and the “Press Anywhere To Continue” message.3. Press the screen and enter the configuration password when prompted. Select Enter.




4. From the Main Menu select Configure.5. Select Ethernet Port.6. Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the

Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. SelectBack and return to the Main Menu.

Left unit (default configuration):IP address: 192.168.0.100Mask: 255.255.255.0Gateway: 192.168.0.1Hot Stby IP: 192.168.0.101

7. From the Main Menu select Hot Standby.8. Set the Hot Backup Startup as Hot. Select Back.9. You will be prompted to save the configuration. Select Yes.10. When the save process is complete turn off the left unit.

3.2.2 Configure the Right CPU

1. Turn on power to the right processor of the Master Station. DO NOT apply power to the left half ofthe Master Station.

2. Wait for the Master Station display to illuminate and the “Press Anywhere To Continue” message.3. Press the screen and enter the configuration password when prompted. Select Enter.4. From the Main Menu select Configure.5. Select Ethernet Port.6. Complete the setup of the IP address, mask, gateway, and standby address. Select Back from the

Configure window. You will be prompted to Save. Select NO. The Blue window will disappear. SelectBack and return to the Main Menu.

Note: The IP address is the standby address of the left processor AND the standby address is theIP address of the left processor.

Right unit (default configuration):IP address: 192.168.0.101Mask: 255.255.255.0Gateway: 192.168.0.1Hot Stby IP: 192.168.0.100

7. From the Main Menu select Hot Standby.8. Set the Hot Backup Startup as Standby. Select Back.9. You will be prompted to save the configuration. Select Yes.10. When the save process is complete turn off the right unit.

3.2.3 Configure the Master Station for network control

1. Apply power to the left and right CPUs. Wait for the Master Station display to illuminate and the“Press Anywhere To Continue” message to appear. One Master Station will display “Active” the otherwill display “Standby”.

Left Right IP IP

Standby Standby




2. Press the screen of the ACTIVE Master Station and enter the configure password when prompted.Select Enter.

3. From the Main Menu, select Configure4. Next select Configure the MOV network. Select the network baud rate, Time-out, retries, adjust the

Propagation delay and RTS ON delay if required. Next activate the number of networked MOVs bymaking the button beside the address green.

5. Select the Back button until the Configuration screen is displayed.6. Configure the data tables for the Master Station.

a. To create the Holding register data table (40000 register block for MOV status) for the MasterStation, select Modbus Fc 03. Select the MOV registers to be available for the DCS by pressingthe toggle switch to illuminate the “green light” on the switch. Save the changes and return tothe “Configure DCS Data Table screen.”

b. To create the Coils data table (0000 register block for forcing and reading coils) for the MasterStation, select Modbus Fc 05/15. Select the MOV Coils to be available for the DCS by pressingthe toggle switch to illuminate the “green light” on the switch. Save the changes and return tothe “Configure DCS Data Table” screen. Note this feature also creates the Modbus Fc 01 (ReadCoils) data table.

c. To create the Holding register data table (45000 register block for writing holding registers) forthe Master Station, select Modbus Fc 06/16. Select the number of write registers for the MOVsto be available for the DCS by pressing the toggle switch to illuminate the “green light” on theswitch. Save the changes and return to the “Configure DCS Data Table screen.”

7. Select Back until reaching the “Configure” screen. Select Back and when prompted to Save, select Yes.

Note: All network configuration data, MOV data, and Master Station Data table configurationparameters will be automatically saved to the standby Master Station.

DCS Port configuration data will not be saved as these ports are independently configured.

Items NOT saved to the Standby Master Station:

DCS AddressDCS Baud RateDCS Electrical StandardDCS Stop bitsDCS ParityDCS RTS On DelayDCS RTS Off DelayDCS Startup (Hot or Standby)IP AddressIP MaskGatewayStandby IP Address

8. This will permit a rapid configuration of the Master Station. Further adjustments may be made byfollowing the procedures outlined in the Master Station Manual.




4 Connections

4.1 Master Station Rear Panel Connections

Figure 4-1: Master Station connections

1. Ethernet Ports, RJ-45 connectors. One port is designated for MNET (Modbus Ethernet TCP/IP). Theother port is for the webserver. Either port may be used for either function as they are connected tothe same CPU.

2. Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Station diagnostics.

12

1

11

10

9

8 7 6

2

4

5

3




Figure 4-2: Debug Port Connection

3. DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Each electrical standarduses a different wiring convention.

Figure 4-3: DCS Port Connection

4. Auxiliary 24 VDC power connection. Master Station may be configured for 24 VDC power. This will requirethe jumpers inside the Master Station to be configured for 24 VDC. DO NOT use 120 VAC when using24 VDC power.

5. Main power switch and connector for 120 – 240 VAC. DO NOT use when 24 VDC power is applied.

9

5

3

8

1

2

7

4

6DSR

DTR

RTS

RXD

DCD

CTS

DB-9RS 232

TXD

GND

N/C

TXRXD+

TXRXD-

RS 485

GND

RXD-

RXD+

TXD+

TXD-

RS 422

GND

9

5

3

8

1

2

7

4

6DSR

DTR

RTS

RXD

DCD

CTS

DB-9RS 232

TXD

GND

N/C




Table 4-1: Network Channel B Connection

Connector MX-DDC UEC-3-DDCData 41 TB4 D-SData * 29 TB4 D-S*Shield

6. Electrostatic Ground. A good quality earth ground MUST be attached to the Master Station. Aneffective local, low-impedance earth ground (less than 5 ohms) is required.

Table 4-2: Network Channel A Connection

Connector MX-DDC UEC-3-DDCData 16 TB3 D-MData * 15 TB3 D-M*Shield

7. Hot Standby unit main power switch and connector for 120 – 240 VAC. DO NOT use when 24 VDCpower is applied.

8. Hot Standby auxiliary 24 VDC power connection. Master Station may be configured for 24 VDCpower. This will require the jumpers inside the Master Station to be configured for 24 VDC. DO NOTuse 120 VAC when using 24 VDC power.

9. Hot Standby DCS Port. DB-9 Female connector. Port may be RS-232 or RS-422 or RS-485. Eachelectrical standard uses a different wiring convention.

10. Hot Standby Printer / Debug Port. DB-9 Female connector. RS-232 port. Used for Master Stationdiagnostics.

4.2 Master Station Wiring Requirements

The network cable connects the field units to the host controller or Master Station. Belden 3074F, 3105A,or 9841 shielded, twisted-pair cable should be used. The use of other cables may result in a reduction ofinternodal distances or increased error rate, and is the user’s responsibility.

Belden 3074F Specifications

• Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 5000' (1.52 km)

For loop mode, this is the total length between operating field units. If a field unit loses power, the relaysinternal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length ofthe cable (assuming a single field unit fails). To ensure operation within specifications in the event ofpower failure to field units, this consideration must be added. Example: To ensure operation withinspecification when any two consecutive field units lose power, the maximum length of cable up to 19.2bkps should not exceed 5000' (1.52 km) per every four field units. See Section 3.1.2.3, Network CableConnection to Host Controller or Master Station.

Key Specifications

• Resistance/1000 ft = 18 AWG (7 x 26) 6.92 ohms each conductor (13.84 ohms for the pair)• Capacitance/ft = 14 pF (conductor-to-conductor)• Capacitance/ft = 14 pF (conductor-to-shield)




Belden 3105A Specifications

• Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 4500' (1.37 km)

For loop mode, this is the total length between operating field units. If a field unit loses power, the relaysinternal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length ofthe cable (assuming a single field unit fails). To ensure operation within specifications in the event ofpower failure to field units, this consideration must be added. Example: To ensure operation withinspecification when any two consecutive field units lose power, the maximum length of cable up to 19.2bkps should not exceed 4500' (1.37 km) per every four field units. See Section 3.1.2.3, Network CableConnection to Host Controller or Master Station.

Key Specifications

• Resistance/1000 ft = 22 AWG (7 x 30) 14.7 ohms each conductor (29.4 ohms for the pair)• Capacitance/ft = 11.0 pF (conductor-to-conductor)• Capacitance/ft = 20.0 pF (conductor-to-shield)

Belden 9841 Specifications

• Total cable length between repeaters or nodes with repeaters: up to 19.2 kbps: 3500' (1 km)

For loop mode, this is the total length between operating field units. If a field unit loses power, the relaysinternal to the field unit connect the A1 Channel to the A2 Channel, which effectively doubles the length ofthe cable (assuming a single field unit fails). To ensure operation within specifications in the event ofpower failure to field units, this consideration must be added. Example: To ensure operation withinspecification when any two consecutive field units lose power, the maximum length of cable up to 19.2bkps should not exceed 3500' (1 km) per every four field units. See Section 3.1.2.3, Network CableConnection to Host Controller or Master Station.

Key Specifications

• Resistance/1000 ft = 24 AWG (7 x 32) 24 ohms each conductor (48 ohms for the pair)• Capacitance/ft = 12.8 pF (conductor-to-conductor)• Capacitance/ft = 23 pF (conductor-to-shield)




4.3 Master Station Network Schematic

Figure 4-4: DDC-100 Redundant Loop Network

Diagnostic Note:

Earth Ground Note:

MOV-3

A2

A2*

A1

A1*

TB5

MOV-247

A1

A1*

A2

A2*

TB5

N/ C

MOV-249

D-M

D-M*

D-S

D-S*

A1

A1*

A2

A2*

TB4 TB3

TB5

Notes:

LegendMOV

D-MD-M*D-SD-S*

N/C

Data terminal is positive with respect to data* terminal

See Note 5

See Note 5 See Note 5

1) Belden 3074F, 3105A, or 9841 shielded cable is recommended.2) Correct polarity for field unit and network controller

connection is necessary for proper operation.3) Connections shown are typical. The number of

MOVs shown may not indicate true system size.4) Earth ground: ground rod5) Earth ground: ground rod or lug in

actuator if actuator is grounded.

Polarity and level of the network’s data connection canbe checked by measuring voltage between data anddata* terminals. This voltage should be greater than+200mVDC with network controller network portsdisconnected.

If low impedance earth ground is not available ateach actuator, contact engineering for alternativeearth ground surge protection strategies.

A1*

MOV-2See Note 5

N/C

A2*N/C

MOV-248See Note 5

N/C

MOV-4See Note 5

N/C

16154129

2941

D-SD-S*

D-MD-M*

TB3 TB4

MOV-1

A2

A2*

A1

A1*

TB5

See Note 5

D-SD-S*

D-MD-M*

TB3 TB4

D-M

D-M*

D-S

D-S*

TB4 TB3

15

16

A2

A1

A1*

A2*2941

15

16

A2

A1

A1*

A2*2941

15

16

A2

A1

Motor-Operated ValveData A1Data A1*Data A2Data A2*Data A1 (UEC-3-DDC)Data A1*(UEC-3-DDC)

Data A2* (UEC-3-DDC)ShieldNo Connection

Data A2 (UEC-3-DDC)

N/C

MOV-250See Note 5

A1*

A2*2941

15

16

A2

A1

N/C

Channel A Channel B

MASTER STATION II




5 Configuration

5.1 Login

From the Main Menu, touching the Configure button will prompt for the Configure password if the user isnot already logged in as the Configure user (Figure 5-1). This screen will not be displayed if the initialpassword entered is the configure password.

Figure 5-1: The Configure Password screen

5.2 Configure Main Screen

After successfully logging in as the Configure user, the Configure main screen will be presented(Figure 5-2).

7 8 9

654

1 2 3

0

DEL CLR

ENT

<< Back

Login: Enter Configuration Password

****




Figure 5-2: The Configure main screen

The Configure main screen allows the user to configure five areas of the Master Station:

MOV Network: includes baud rate for network, retries, poll mode, timeout, propagation delay, RTS ONdelay, and screens to allow the user to graphically select the active MOVs.

DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address,RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable registermaps for Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16.

Ethernet Port: includes IP Address, Mask, Gateway, and Hot Standby IP Address.General Settings: includes Clock, Passwords, and Version information.Hot Standby: includes buttons for forcing a state switch from Hot to Standby or Standby to Hot, indicates

the current state, and the Hot Backup Startup state.

Note: CONFIGURATION CHANGES WILL BE LOST UNLESS SAVED TO FLASH. It is important that desiredconfiguration changes are saved to flash by pushing the green “Save Config to Flash” button beforeexiting. Attempting to exit without saving will cause a prompt to save changes.

Figure 5-3: Confirmation to Change configuration screen

Yes No

Do you wish to save changes made to this configuration?

Configuration Changed

MOVNetwork

DCS Port

EthernetPort

GeneralSettings

Change TagsSave Configto Flash

Configure ACTIVE

<< Back




Figure 5-4: Saving Changes to Flash screen

Figure 5-5: Configuration Not Changed screen

OK

There have been no changesmade to the configuration.

Configuration Not Changed

Please wait while the configuration is saved to flash.

This operation requiresapproximately 20 seconds.

Please Wait




5.3 Change Tags

Each MOV has a Tag name associated with it to provide a user-friendly identification. These tags can beedited by the user via the Change Tags screen (Figure 5-6).

Figure 5-6: Change Tag Name screen

The MOV Address indicates the MOV currently being edited. The arrows to the left and right of the MOVAddress allow the user to navigate between MOVs. The +10 and -10 buttons allow the user to rapidly skipbetween MOVs.

In the center of the screen the MOV tag name is displayed. The Pos and Pos arrows allow the user to editdifferent characters in the tag name. The Character + and Character - arrows allow the user to increase acharacter, for example A to B to C or to decrease a character, C to B to A. In this manner, the user mayrapidly create custom tags for each MOV.

It is important to touch the “Save Tag” button before the user edits a different MOV or exits the screen.“Save Tag” must be touched for each tag changed. Failing to touch “Save Tag” will result in loss of data.

5.3.1 Altering Tag Names with Microsoft Excel

1. Attach a PC to the Master Station Ethernet port. Configure the PC Ethernet port to communicate withthe Master Station.

Example:

Master Station PCIP 192.168.0.100 192.168.0.101Mask 255.255.255.0 255.255.255.0Gateway 192.168.0.1 192.168.0.1Standby IP 0.0.0.0 0.0.0.0

2. Copy the TAGNAME file to a PC using a FTP (File Transfer Protocol).3. Open the TAGNAME file with Excel.4. Column A will contain 250 rows corresponding to the 250 allowable addresses for the Master Station.5. Example Row 1 is MOV Address 1, Row 2 is MOV Address 2, etc.6. Edit the tag name for each address. 7. The Master Station supports the ASCII character set.

Change Tag Name

MOV Address

Character -

Tag Value

MOVFU001

Character +

Pos - Pos +

<< Back Save Tag

1-10 +10




8. Tag names are limited to 8 characters. Spaces and other symbols are considered a character.

9. Save the file in .CSV (comma separated value) format.10. Using FTP, copy the TAGNAME file to the Active Master Station.11. Power cycle the Master Station to load the new TAGNAME file. On power-up the new tag names will

appear on the ACTIVE Master Station.12. For a Hot Standby Master Station, after the Active unit has been power cycled, enter the

configuration screens and save the current configuration. This will transfer the new TAGNAME file tothe Standby Master Station.




6 MOV Network Configuration

These screens allow the user to configure the MOV network for operation. The first screen presented allows the user toconfigure Baud Rate, Retries, and Poll Mode (Figure 6-1).

Figure 6-1: The Configure MOV Network screen

Once these parameters are configured, the “Auto Search” button can be pressed. This will cause the Master Station topoll the network, searching for active MOVs. All inactive MOVs will be disabled in its configuration (Figure 6-2).

Figure 6-2: Auto-configuring Network screen

Touching “Next >>” will take the user to the next configuration screen on which the Timeout, First Active MOV, LastActive MOV, Total MOVs, Propagation Delay, and RTS ON Delay can be configured (Figure 6-3).

Auto-Configuring Network

The Network is being auto-configured.

This process can take several minutes.

Please wait.

Estimated Time Remaining: # minutes

Baud Rate

4800

9600

19200

Retries1

2

Redund. Loop

A Port Only

B Port Only

Configure MOV Network

Poll Mode

<< Back Next >>

Auto Search




Figure 6-3: The second Configure MOV Network screen

Touching an “Edit” button will take the user to a screen similar to Figure 6-4. Each screen provides information about theparameter being configured, the current value, and the valid values or range.

Figure 6-4: The Timeout Edit screen

The remaining eight screens under the Configure MOV Network section allow the user to select, graphically, which MOVsare active (Figure 6-5).

Timeout

Current Value:

350

200-5000 (ms)

Valid Range:

MOV responsetime-out period.1 ms increments(Min. 200 msec.)

350

<< Back

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

EDITEDIT

EDITEDIT

EDITEDIT

Timeout (ms): 350

Prop. Delay (ms): 10

RTS ON Delay (ms): 10

Total Active MOVs: 32

First Conf. MOV: 1

Last Conf. MOV: 32

Configure MOV Network

<< Back Next >>




Figure 6-5: The Active MOVs screen

MOVs are represented by green/red lamps. Active MOVs are green, while inactive MOVs are red. Touching the number ofan MOV will toggle its state from Active to Inactive or Inactive to Active.

By selecting the Next button, the Master Station screen will advance to the next screen to enable/disable additionalMOVs. There are eight screens for activating all 250 MOVs.

Table 6-1: MOV activation pages

Page MOVs1 of 8 1-322 of 8 33-643 of 8 65-964 of 8 97-1285 of 8 129-1606 of 8 161-1927 of 8 193-2248 of 8 225-250

Next >><< Back

001 002 003 004 005 006 007

008 009 010 011 012 013 014

015 016 017 018 019 020 021

022 023 024 025 026 027 028

029 030 031 032

Press on a MOV to toggle activation

MOV Not ActiveMOV ActiveLEGEND

Active MOVs MOVs 1-32 Page 1 of 8




7 DCS Port Configuration

7.1 Introduction

DCS Port: includes baud rate for DCS communication, stop bits, parity, electrical standard, DCS address,RTS ON delay, RTS OFF delay, HMI state during DCS communication traffic, and selectable register mapsfor Modbus function code 3, Modbus function code 5/15, and Modbus function code 6/16.

These screens allow the user to configure the DCS port for operation. The first screen presented allowsthe user to configure Baud Rate, Retries, Parity, and Electrical connection (Figure 7-1).

Figure 7-1: The Configure DCS Port screen

Touching “Next >>” will take the user to the next DCS Port configuration screen on which the DCS PortAddress, RTS ON Delay, RTS OFF Delay, and HMI control may be disabled when DCS communicationtraffic is active (Figure 7-2).

Configure DCS Port

Baud Rate Stop Bits Electrical

1

2

RS-232

RS-422

RS-485

None

Even

Odd

Parity

4800

9600

19200

38400

57600

115200

<< Back Next >>




Figure 7-2: The DCS Port Configuration screen

Touching “EDIT” next to “DCS Address,” “RTS ON Delay (ms)” or “RTS OFF Delay (ms)” will allow theuser to enter new values.

Figure 7-3: DCS Port Address screen

DCS Port Address

Current Value:

1

1-247

Valid Range:

Modbus nodeaddress for thisMaster Stationfor communicationto DCS or PLC.

1

<< Back

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

EDITEDIT

EDIT

DCS Port

DCS Address:

RTS ON Delay (ms):

RTS OFF Delay (ms): 0

0

1

HMI State during DCS Comm Traffic

HMI Control On

<< Back Next >>

EDITEDIT

EDIT




Figure 7-4: RTS ON Delay screen

Press Back after editing values.

Figure 7-5: RTS OFF Delay screen

Press Back after editing values.

Touching “Next >>” on the DCS Port Configuration screen will take the user to the next DCS Data TableConfiguration screen.

7.2 Data Table Configuration

The Master Station data table is configurable for the Modbus Function codes 01, 05, 03, 05/15, 06/16.The Modbus function codes 02 and 04 have a fixed data table and do not permit user alteration(Figure 7-6).

RTS Off Delay

Current Value:

0

1-65535Valid Range:

Time delay(1 ms each incr.)after the last char. transmitand before RTSis dropped.

0

<< Back

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

RTS On Delay

Current Value:

0

1-65535Valid Range:

Time delay(1 ms incr.)between assertingRTS and thetransmission ofdata.

0

<< Back

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT




Figure 7-6: The Select Data Table screen

Touching the “View/Edit” button for Modbus 03 will take the user to a screen similar to Figure 7-7. Thisscreen permits the user to select the MOV parameters for holding register status.

<< Back Top Screen

Configure DCS Data Table

View/EditView/Edit

View/EditView/Edit

View/EditView/Edit

Read Only

Read/Write

Modbus Fc 03:

Modbus Fc 05/15:

Modbus Fc 06/16:

MNET Status




03 —Read Holding Registers

Reads the binary contents of holding registers in the field units. The Master Station will allow the user toselect the number of registers to be visible per field unit up to a maximum of 10 (registers 4 – 13). Defaultsetting will display field unit registers 8 and 9.

Figure 7-7: The Register Selection screen

When the user selects the register(s) to be mapped into the DCS Data table, the toggle switch will displaya green dot. All registers between the first selected toggle switch and the last toggle switch selected willbe displayed. Once the selections have been completed, touching the “View >>” button will display asample Data Table for the first 12 registers (Figure 7-8).

Note: Once the selection is made, the “Store” button must be pressed for the configuration to bestored.

Figure 7-8: The Sample Data Table screen

Touching the “<< Back” button will take the user to the register selection screen where the chosen registerformat may be saved or altered to another configuration. (Figure 7-7).

Data Table Modbus Function Code 03

Reg.# MOV# Meaning

40001 1 Pos

40002 1 Status

40003 2 Pos

40004 2 Status

40005 3 Pos

40006 3 Status

40007 4 Pos

40008 4 Status

40009 5 Pos

40010 5 Status

40011 6 Pos

40012 6 Status

Reg.# MOV# Meaning

<< Back

Modbus Holding Registers

Select Desired Registers/MOV

Torque Volts Analog #1 Analog #2

D. outFaultStatusPosition

DI #1 DI #2

AlwaysOn

Store View >><< Back




Selecting a register for a specific field unit follows the convention listed below.

Name MX-DDC UEC-3-DDCTorque Torque (current) Average Torque (Opt)Volts Actual Volts Not UsedAnalog #1 Analog Input (User) Analog Input (User)Analog #2 Analog Input (User) Analog Input (User)Position Valve Position (0 - 100%) Valve Position (0 - 100%)Status RegisterBit 00 Opened Opened

01 Closed Closed02 Stopped Stopped03 Opening Opening04 Closing Closing05 Valve Jammed Valve Jammed06 Local Mode Selected Local Mode Selected07 Combined Fault * Combined Fault *08 Thermal Overload Fault Thermal Overload Fault09 Future Use Fail De-Energize10 Channel A Fault Channel A Fault11 Channel B Fault Channel B Fault12 Open Torque Switch Fault Open Torque Switch Faul13 Close Torque Switch Fault Close Torque Switch Fault14 Manual Operation Manual Operation15 Phase Error Phase Error

Fault RegisterBit 00 Not Used Open Verify Fault

01 Not Used Close Verify Fault02 Not Used Open De-Energize Fault03 Not Used Close De-Energize Fault04 Phases Missing Phases Missing05 Phase Reversed Phase Reversed06 Not Used Manual Mid to Open07 Not Used Manual Open to Mid08 Not Used Manual Mid to Close09 Not Used Manual Close to Mid10 Network ESD is ON ** Network ESD is ON**11 Local ESD is ON Local ESD is ON12 Unit Reset since last poll Unit Reset since last poll13 Local Stop Selected Wrong Rotation14 Opening in Local Opening in Local15 Closing in Local Closing in Local




Name MX-DDC UEC-3-DDCDigital OutputBit 00 Close Contactor Close Contactor

01 Open Contactor Open Contactor02 AS-1 User (K3)03 AS-2 SW-93 LED04 AS-3 SW-93 LED05 AS04 User (K6)06 AR-1, Opt N/A07 AR-2, Opt N/A08 AR-3, Opt Bits 08-1509 Network Relay Field Unit Software10 - 15 Not Used Version ID

Digital Inputs 1Bit 00 Remote Mode Selected Remote Mode Selected

01 Thermal Overload Fault Thermal Overload Fault02 Open Torque Switch Open Torque Switch03 Open Limit Switch Open Limit Switch04 Close Torque Switch Close Torque Switch05 Close Limit Switch Close Limit Switch06 Not Used Aux. Open Input07 Not Used Aux. Close Input08 User 0, Terminal-21 User 0, TB2-109 User 1, Terminal-10 User 1, TB2-210 User 2, Terminal-9 User 2, TB2-311 User 3, Terminal-6 User 3, TB2-412 User 4, Terminal-7 User 4, TB2-513 User 5, Terminal-5 User 5, TB2-614 User 6, Opt, Terminal-23 User 6, I/O Module Only15 User 7, Opt, Terminal-24 User 7, I/O Module Only

Digital Inputs 2Bit 00 Not Used Analog in 1 Lost

01 Not Used Analog in 2 Lost02 Analog in 1 Lost Analog in 3 Lost03 Analog in 2 Lost Analog in 4 Lost04 Network A/B Lost Network A/B Lost05 Not Used Reserved06 DDC Bd. Present Reserved07 I/O Opt Board Present Reserved08 Not Used Reserved09 Not Used Reserved10 Not Used Reserved11 Not Used Reserved12 Phase Lost Phase Lost13 Phase Reverse Phase Reverse14 User 8, Opt, Terminal-25 User 8, I/O Module Only15 Not Used User 9, I/O Module Only




DCS Requested Register = [(field unit address –1) * number of registers per unit] + desired register

Touching the “View/Edit” button for Modbus 05/15 will take the user to a screen similar to Figure 7-9.This screen permits the user to select desired coils/MOV.

01 —Read Coil Status

Reads the ON/OFF status of discrete outputs (coils) in the field units. This data table is configured with theModbus Function code 05/15 parameters.

05 —Force Single Coil / 15 —Force Multiple Coil

Forces only a single coil to either the ON or OFF state (15 Forces multiple coils to either the ON or OFFstate). This is a configurable value.

Figure 7-9: The Force Coils screen

When the users selects the coils to be mapped into the DCS Data table, the toggle switch will display agreen dot. All coils between the first selected toggle switch and the last toggle switch selected will bedisplayed. Once the selections have been completed, touching the “View >>” button will display a sampleData Table for the first 12 coils (Figure 7-10).

Modbus Coils

AS-1

Close/Stop

Select Desired Coils/MOV

Open/Stop

AS-2 AS-3 AS-4

AR-3AR-2AR-1


AlwaysOn

AlwaysOn




Figure 7-10: The Data Coils screen

Available Coils for each MOV

Coil Bit SlaveNumber Number Address MX-DDC UEC-3-DDC I/O Module1 0 1 Close / Stop Close / Stop Do Not Use2 1 1 Open / Stop Open / Stop Do Not Use3 2 1 AS-1 Lockout / K3 Relay #34 3 1 AS-2 Do Not Use Relay #45 4 1 AS-3 Do Not Use Relay #56 5 1 AS-4 K6 Relay #67 6 1 AR-1 Do Not Use Relay #28 7 1 AR-2 Do Not Use Relay #19 8 1 AR-3 Do Not Use Do Not Use

Touching the “<< Back” button will take the user to the coil selection screen where the chosen coil formatmay be saved or altered to another configuration. (Figure 7-9).

Note: Once the selection is made, the “Store” button must be pressed for the configuration to be stored.

Selecting a coil for a specific field unit follows the convention listed below.

DCS Requested Coil = [(field unit address –1) * number of coils per unit] + desired coil

06 —Preset Single Register / 16 —Preset Multiple Register

Presets a value into a single-holding register. (16 Presets a value into multiple-holding registers) The datatable for this function code only permits one or two write registers per field unit. A unique data table iscreated starting at register 45001.

Touching the “View/Edit” button for Modbus 06/16 will take the user to a screen similar to Figure 7-12.This screen permits the user to select the MOV parameters for holding register status.


Coil# MOV# Meaning

0001 1 Close

0002 1 Open

0003 2 Close

0004 2 Open

0005 3 Close

0006 3 Open

0007 4 Close

0008 4 Open

0009 5 Close

0010 5 Open

0011 6 Close

0012 6 Open

Coil# MOV# Meaning

<< Back




Figure 7-11: The Writer Holding Register screen

When the users selects the number of command registers to be mapped into the DCS Data table, thetoggle switch will display a green dot. Once the selections have been completed, touching the “View >>”button will display a sample Data Table for the first 12 control or command registers (Figure 7-13).

Figure 7-12: Sample Data Table for Modbus Function Code 06/16

Limited to two registers per write with the Modus Function code, 16. Touching the “<< Back” button willtake the user to the Write Register selection screen where the chosen register format may be saved oraltered to another configuration (Figure 7-12). Selecting a register for a specific field unit follows theconvention listed on the next page.

DCS Requested Write Register = [(field unit address –1) * number of registers per unit] + desired register


Reg.# MOV# Meaning

45001 1 CMD

45002 2 CMD

45003 3 CMD

45004 4 CMD

45005 5 CMD

45006 6 CMD

45007 7 CMD

45008 8 CMD

45009 9 CMD

45010 10 CMD

45011 11 CMD

45012 12 CMD

Reg.# MOV# Meaning

<< Back

Modbus Holding Registers

Select Desired Number ofWrite Holding Registers

1/MOV

2/MOV





Valid Command Register Operations

Values MX-DDC Definition UEC-3-DDC Definition256 Open Open512 Stop Stop768 Close Close1280 Start / Terminate Network ESD Start / Terminate Network ESD2304 Engage AS-1 Engage #1 (I/O Module Only)2560 Engage AS-2 Engage #2 (I/O Module Only)2816 Engage AS-3 Engage #33072 Engage AS-4 Engage #4 (I/O Module Only)3328 Engage AR-1 Engage #5 (I/O Module Only)3584 Engage AR-2 Engage #64352 Disengage AS-1 Disengage #1 (I/O Module Only)4608 Disengage AS-2 Disengage #2 (I/O Module Only)4864 Disengage AS-3 Disengage #35120 Disengage AS-4 Disengage #4 (I/O Module Only)5376 Disengage AR-1 Disengage #5 (I/O Module Only)5632 Disengage AS-2 Disengage #66656 Enables “move-to” for units Enables “move-to” for units

requiring the 2 register writes. requiring the 2 register writes.19200 + Value Position Value for units capable of Position Valve for units capable of

accepting 1 write “move-to” accepting 1 write “move-to”

Valid Argument Register Operations

Values MX-DDC Definition UEC-3-DDC Definition0 - 100 Desired Valve Position Desired Valve Position




02 —Read Input Status

Reads the ON/OFF status of discrete inputs in the field units. This function code provides informationfrom field unit holding registers 9 – 13.

Read Input Status Data Table

Digital Slave Register / bit MX-DDCInput Number Address MX-DDC UEC-3-DDC I/O Module1 1 9/00 Opened2 1 9/01 Closed3 1 9/02 Stopped4 1 9/03 Opening5 1 9/04 Closing6 1 9/05 Valve Jammed7 1 9/06 Local Mode8 1 9/07 Combined Fault9 1 9/08 Thermal O/L10 1 9/09 Fail De-Energize11 1 9/10 Channel A Fault Channel A Fault12 1 9/11 Channel B Fault Channel B Fault13 1 9/12 Open Torque Switch14 1 9/13 Close Torque Switch15 1 9/14 Operated Manually16 1 9/15 Phase Error17 1 10/10 Network ESD Active18 1 10/11 Local ESD Active19 1 10/12 Microprocessor reset20 1 10/13 Local Stop21 1 10/14 Local Opening22 1 10/15 Local Closing23 1 12/00 Remote Mode User 824 1 12/08 User 0 User 025 1 12/09 User 1 User 126 1 12/10 User 2 User 227 1 12/11 User 3 User 328 1 12/12 User 4 User 429 1 12/13 User 5 User 530 1 12/14 User 6 User 631 1 12/15 User 7 User 732 1 13/14 User 8 User 19




04 —Read Input Registers

Reads the binary contents of the input registers in the field units. This function code will map thefollowing field unit registers 4 – 8 into a data table.

Read Input Registers Data Table

Master Field Unit Field Unit Station Register Register Address MX-DDC UEC-3-DDC30001 4 1 Torque Scaled Output* Average Torque Output30002 5 1 Main Volts Analog Input30003 6 1 Analog Input Analog Input30004 7 1 Analog Input Analog Input30005 8 1 Valve Position (Scaled) Valve Position (Scaled)30006 4 2 Torque Scaled Output* Average Torque Output30007 5 2 Main Volts Analog Input30008 6 2 Analog Input Analog Input30009 7 2 Analog Input Analog Input30010 8 2 Valve Position (Scaled) Valve Position (Scaled)




8 Ethernet Port Configuration

The Master Station includes support for several TCP/IP protocols, including Modbus Ethernet and HTTP (web server).Each Master Station processing unit must be configured with a unique IP address, mask, gateway, and Hot Standby IPAddress if Hot Standby is installed (Figure 8-1). The Hot Standby IP Address is discussed in detail in Chapter 10.

Note: If Hot Standby is not installed, the Hot Standby IP Address must be 0.0.0.0.

Figure 8-1: The Configure Ethernet Port screen

Touching the “Edit” button for each row will allow the user to edit the octets of the addresses, one octet at a time, fromleft to right (Figures 8-2, 8-3, 8-4, 8-5).

Use the “Next” and “Back” buttons on each editing screen to navigate between screens.

Figure 8-2: Edit Octet One screen

<< BackIP Address 1

Current Value:

192

1-255

Valid Range:

1st octet ofIP Address for this CPU

### ___ ___ ___

192

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

Next >>

EDITEDIT

EDITEDIT

EDITEDIT

EDITEDIT

<< Back Top Screen

IP Address

192 168 0 100

Mask 255 255 255 0

Gateway

192 168 0 1

Hot Standby IP Address 0 0 0 0

Configure Ethernet Port




Figure 8-3: Edit Octet Two screen

Figure 8-4: Edit Octet Three screen

Figure 8-5: Edit Octet Four screen

<< BackIP Address 1

Current Value:

100

1-255

Valid Range:

4th octet ofIP Address for this CPU

___ ___ ___ ###

100

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

Next >>

<< BackIP Address 1

Current Value:

0

1-255

Valid Range:

3rd octet ofIP Address for this CPU

___ ___ ### ___

0

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

Next >>

<< BackIP Address 1

Current Value:

168

1-255

Valid Range:

2nd octet ofIP Address for this CPU

___ ### ___ ___

168

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

Next >>




9 General Settings Configuration

9.1 Overview

General settings include the Clock, Passwords, and Version (Figure 9-1).

Figure 9-1: The Configure General Settings screen

9.2 Clock

The clock is configured on the Clock screen (Figure 9-2). Touching an up arrow will increase a value,while the down arrow will decrease the value.

Configure General Settings

Clock Passwords

Version

<< Back




Figure 9-2: The Configure Clock screen

9.3 Passwords

Figure 9-3: The Login screen

Note: Each user level must be a unique password.

Passwords can be four digit numbers. The correct password for View, Control, or Configure will take theuser to the Main Menu (Figure 1-4).

If “Help” is pressed on the password screen, the user is given the opportunity to reset all passwords tothe defaults (Figure 1-3). Please contact Limitorque to obtain the reset password.

Passwords are easily configured via the Change Passwords screen (Figure 9-4).

7 8 9

654

1 2 3

0

DEL CLR

ENT

Cancel

Help

Login: Please Enter Your Password

****

Clock

Current Date and Time

Month Day Year Hour Minute

<< Back Top Screen

1 / 1 / 2003 12 : 30




Figure 9-4: The Change Passwords screen

Touching the “Edit” button will take the user to an editing screen (Figure 9-5) which will allow them toenter a new value for the password.

Figure 9-5: The Edit View Password screen

'View' Password

Current Value:

100

000-9999

Valid Range:

This passwordpermits the userto VIEW networkconditions. Doesnot allow controlor configuration.

100

<< Back

7 8 9

654

1 2 3

0 . CLR

DEL

-

ENT

<< Back Top Screen

EDITEDIT

EDITEDIT

EDITEDIT

Change Passwords

'View' Role: 100

'Supervisor' Role: 200

'Administrator' Role: 300




9.4 Version

The Version information provided is read-only and may be requested by technical support to helptroubleshoot the Master Station (Figure 9-6).

Figure 9-6: The Master Station Revisions screen

<< Back Top Screen

Master Station Revisions

HMI Application Version 03/05.01

CPU Application Version 5163




10 Hot Standby Configuration

10.1 Overview

The Master Station is capable of Hot Standby Operation. Two identical processing units communicate witheach other via an Ethernet 10-BaseT connection. One processing unit is configured to be “Hot” while theother unit is configured to be “Standby.”

10.2 Configuration

Each unit must be configured for TCP/IP communication. This is accomplished via the HMI interface onthe “Configure Ethernet Port” screen (Figure 10-1).

Figure 10-1: The Configure Ethernet Port screen

In addition, the “Hot Standby IP Address” must be configured with the other processing unit’s IP address.For example, the Hot processing unit must have the Standby processing unit’s IP address in the “HotStandby IP Address” section, and the Standby processing unit must have the Hot processing unit’s IPaddress in the “Hot Standby IP Address” section.

IP addresses are configured by touching the “Edit” button on the row of the address to be configured.This will allow the user to set the octets of the IP address from the left to the right, one octet at a time.Use the “Next” and “Back” buttons on each editing screen to navigate between screens.

Following the successful configuration of the IP address information for each unit, further configuration isnecessary.

The “Configure Hot Standby” screen of the HMI (Figure 10-2) allows the user to configure the startupmode of each processing unit, displays the current state of each processing unit (i.e. Idle, Standby, or

EDITEDIT

EDITEDIT

EDITEDIT

EDITEDIT

<< Back Top Screen

IP Address

192 168 0 100

Mask 255 255 255 0

Gateway

192 168 0 1

Hot Standby IP Address 192 168 0 101

Configure Ethernet Port




Hot) and allows the user to force the units to switch roles such that the Hot unit becomes the Standbyunit and the Standby unit becomes the Hot unit (Figure 10-3).

Figure 10-2: Configure Hot Standby screen

When configuration changes are saved in the Hot processing unit, these changes are transfered to theStandby processing unit. Therefore, the network configuration, DCS configuration, and otherconfigurations only need to be performed once. The configuration for the Hot Standby Parameters areunique for each processing unit, however, and as such must be completed independently for eachprocessing unit. The Hot Standby configuration is not transferred from the Hot unit to the Standby unitwhen the configuration is saved.

Figure 10-3: Edit Hot Standby screen

Change StateActive/Standby

Configure Hot Standby

Hot Backup State

Idle

Standby

Active

Hot Backup Startup

Hot

Standby

Change StateActive/Standby

Configure Hot Standby

Hot Backup State

Idle

Standby

Active

Hot

Edit

Hot Backup Startup




10.3 Operation

Under normal operating conditions, the Hot processing unit will transmit incremental data updates to theStandby processing unit via the Ethernet connection.

The Standby unit will also monitor the communication on the network to ensure that the Hot processingunit is viable.

In the event of a Hot unit failure, the Standby unit will smoothly transition into the Hot role. In addition, aforced switch may be imposed. The transition period from Hot to Standby and Standby to Hot takes under20 milliseconds to complete.

Each processing unit is capable of three states: Idle, Standby, and Hot.

Idle state: the processing unit is active, will accept incremental updates from a Hot unit, but will not performthe Hot unit’s duties nor will the processing unit switch to Hot state should a Hot failure be detected.

Standby state: the processing unit is active, will accept incremental updates from a Hot unit, and willswitch to Hot state should a Hot failure be detected.

Hot state: the processing unit is the Hot unit and will perform the Hot duties of Network polling andincremental updating of the Standby processing unit.

A state change can occur in any of the following conditions:

Hot Unit Failure: the Hot unit fails to send incremental updates to the Standby unit and there is nonetwork traffic.

Hot-Standby communication failure: the Standby unit is not receiving incremental update informationfrom the Hot unit but detects Network traffic. The Standby unit will zero its database and set an alert error.The HMI will detect this state and will display “Idle” instead of “Standby”.




11 Network Status

The Network Status screens (Figure 11-1) present an overview of the entire network, 25 MOVs per page. There are tenpages total. Use the “<< Back” and “Next >>” buttons to navigate between the screens.

Figure 11-1: Network Status Page 1 screen

There are two levels of information presented on this screen.

The first colored bar (left) indicates communication status. Green is good communication on both channels A and B.Yellow indicates Channel A communication failure. Blue indicates Channel B communication failure. Red indicates failureon both channels.

The second colored bar indicates MOV Fault status. A green bar indicates no fault, while a red flashing bar indicates MOV fault.

Touching a MOV will take the user to the View MOV Status screen. The View MOV Status screens are discussed inChapter 13.

Network Status MOVs 1-25 Pg 1 of 10

<< Back Next >>ACTIVE

No Comm Faults

Channel A Channel BMOV Fault

Press on a MOV to view status detail

001 002 003 004 005

006 007 008 009 010

011 012 013 014 015

016 017 018 019 020

021 022 023 034 025

Channel A and B

No MOV Fault




12 View MOV Status

The View MOV Status screens allow the user to see detailed information regarding the MOV’s current status (Figure 12-1).

Figure 12-1: View MOV Status Page 1 screen

The first page allows the user to navigate between MOVs using the arrows to the left and right of the MOV Address. TheTag name for each MOV is displayed for reference. A convenient “Control MOV” button is provided which allows the userto jump to the Control MOV screen. Control MOV functionality is discussed in Chapter 14.

Gray lamps indicate an off or clear condition, while Red lamps indicate an on or active condition.

Figures 12-2, 12-3, 12-4, and 12-5 provide an overview of the comprehensive status information these screens providethe user.


<< Back More >>

MOV Address 1

View Status (page 2 of 5)

Tag MOVFU001

Opened JammedLocalFault

FutureTh O/L

Phase

Channel AChannel BOpen T/SClose T/SManual Move

ClosedStopped

Remote Mode

OpeningClosing


MOV Address 1

Tag MOVFU001

ACTIVE

<< Back More >>

0 % Open

OpenedClosed

StoppedOpening

Closing

FaultChannel AChannel B

Control MOV

Type: MX






Figure 12-5: View MOV Status page 5 screen

<< Back More >>

MOV Address 1


Tag MOVFU001

Lost AI#1

Remote Mode

Lost AI#2I/O Board

Analog Input #1 12345

Analog Input #2 12345

View Torque Status Info

<< Back More >>

MOV Address 1


Tag MOVFU001

Remote

Remote Mode

Close L.S.FutureFuture

User #1User #0

User #3User #4User #5User #6User #7

Th O/LOpen T.S.Open L.S.Close T.S.

User #2 User #8

<< Back More >>

MOV Address 1


Tag MOVFU001

Phase Lost

Remote Mode

Lcl StopLcl OpenLcl Close

AS-2AS-1

AS-3AS-4AR-1 (Opt)AR-2 (Opt)AR-3 (Opt)

Phase RevNet ESDLcl ESDReset




Page 5 (Figure 12-5) provides a link to Torque Status information (Figure 12-6).

Figure 12-6: MOV Torque Status screen

Start % Open 0

Stop % Open 0

Time (ms) 0

High Mid Tq 0

High Tq Pos 0

Avg. Tq 0

Remote Mode

Hi Tq @ Stop 0

Hi Start Tq 0

Hi Stop Tq 0

<< Back

MOV Address 1

MOV Torque Status

Tag MOVFU001




13 Control MOV

MOVs can be controlled from these screens. This includes opening, stopping, closing, and opening to a set position(such as 50%).

Control MOV Page one (Figure 13-1) allows the user to open, stop, and close a MOV. Navigation between MOVs isaccomplished via the arrows at the top of the screen. The MOV Address and Tag indicate the MOV being controlled. The

and arrow buttons move the address in increments of 10.

Figure 13-1: Control MOV Page 1 screen

Control MOV page two (Figure 13-2) allows the user to set a MOV to an arbitrary position.

Figure 13-2: Control MOV Page 2 screen

Control MOV

MOV ID: 1

Tag MOVFU001

SETPOSITION

Percent Open Set Position

50%

Local Mode

50%

SHUT OPEN

+1 +10

-1 -10

<< Back

Control MOV

MOV Address 1

Tag MOVFU001

Channel AChannel B Closed

OPEN

LOCAL MODE

STOP CLOSE

<< Back More >>AR RelaysAS Relays




Figure 13-3: Control Auxillary Coils screen 1

Figure 13-4: Control Auxillary Coils screen 2

Control Aux. Coils

<< Back

MOV Address: 1 Tag MOVFU001

Note: Relays must be configured for DDC Control at the MOV. Feedback to User Inputs is recommended

AS-1 AS-2 AS-3 AS-4

User #0 User #2 User #4 User #6


1 1 1 1 0000

Control Aux. Coils

<< Back

MOV Address: 1 Tag MOVFU001

Note: Relays must be configured for DDC Control at the MOV. Feedback to User Inputs is recommended

AS-1 AS-2 AS-3



1 1 1 000




14 Emergency Shut Down

Should it be necessary to initiate an Emergency Shut Down of the networked MOVs, this can be accomplished byaccessing the Emergency Shut Down screen from the Main Menu (Figure 14-1).

Figure 14-1: Emergency Shut Down screen

Two options are available: Initiate a shutdown and Clear a shutdown. Once an Emergency Shut Down has completed andis no longer necessary, the Emergency Shut Down state is cleared by pressing the Clear button.

When an Emergency Shut Down is Initiated, the Emergency Shut Down in Progress screen will be displayed (Figure 14-2).

Figure 14-2: Emergency Shut Down in Progress screen

Emergency Shut Down In Progress

The Emergency Shut Down Procedurehas been initiated.

Main Menu

Procedure Complete

Emergency Shut Down ACTIVE

Pressing the red button will initiatean Emergency Shut Down procedurefor the Network.

Once Initiated, the Emergency ShutDown Procedure cannot be revoked.

ClearEmergencyShut Down

InitiateEmergencyShut Down

Cancel




When an Emergency Shut Down is Cleared, the Emergency Shut Down Termination in Progress screen will be displayed(Figure 14-3).

Figure 14-3: Emergency Shut Down Termination screen

Emergency Shut Down Termination

The Emergency Shut Down Proceduretermination is in progress.

Main Menu

Procedure Complete




15 Logger

The Logger allows the user to monitor the status of the network or communication traffic. The Logger Menu providestwo options: Data Analyzer and Network Status (Figure 15-1).

Figure 15-1: Logger Menu screen

Note: In a Hot Standby configuration, the Standby unit does not report logger functions.

The Data Analyzer screen allows the user to monitor communication traffic (Figure 15-2). Several monitoring options are available:

Channel A: monitor communication on Channel A portChannel B: monitor communication on Channel B portDCS Port: monitor communication on DCS portMNET Port: monitor communication on Modbus ethernet portActivity Log Disabled: no logging

Logger

Data Analyzer

Logger Menu ACTIVE

<< Back




Figure 15-2: Data Analyzer Log screen

The Network Status Log screen (Figure 15-3) allows the user to log messages from the MOV network such as statusupdates, fault information, and position. Only the last 10 messages are visible via the HMI, but all messages arestreamed to the printer port.

Figure 15-3: Network Status Log screen

Logger ACTIVE

10-28-03 16:15:50 MASTER MODE LOGGING10-28-03 16:15:50 MOVFU001 1 NO COMMU10-28-03 16:15:51 MOVFU002 2 NO COMMU10-28-03 16:15:52 MOVFU003 3 NO COMMU10-28-03 16:15:53 MOVFU004 4 NO COMMU

Start<< Back

Data Analyzer Log ACTIVE

Channel A

Channel B

DCS Port

Modbus ENET

Activity Log Disabled

<< Back

Port Activity to Log




Figure 15-4: Data Analyzer and Logger Concurrent Use Error screen

This screen appears if the user attempts to simultaneously activate both logger functions.

OK

When Data Analyzer isActive, Logger is disabledand when Logger is active,Data Analyzer is disabled.

Message




16 Error Messages

Error messages appear when a user attempts to initiate a function out of sequence or while another process is operating.Should a user attempt an unsafe task, the following error messages will be displayed.

Figure 16-1: Control Error

This screen will be displayed when control of a MOV is attempted on the Standby processor.

Figure 16-2: Configuration Error 1

This screen will be displayed when configuration of the Standby processor is attempted.

Configuration Error

Please use the ACTIVE unit toconfigure the network.

This unit is configuredin STANDBY mode.

<< Back

Control Error


Please use the ACTIVE unit to controlthe network.

<< Back




Figure 16-3: Configuration Error 2

Torque information is viewed on the Active processor.

Figure 16-4: Inactivity Timeout

If the Master Station has not been used for a five minute period, the user will be logged out in 60 seconds.

Cancel

Due to inactivity, thissession will logoout in60 seconds. Press the Cancelbutton to continue thissession.

Inactivity Timeout

Configuration Error

Please use the ACTIVE unit toview torque information.


<< Back




Figure 16-5: HMI Lockout Alert

If HMI control has been set to “Off”, this screen appears when the user attempts control from the Master Station touchscreen while the DCS is communicating with the Master Station.

Figure 16-6: HMI Control Verification screen

If HMI Control is turned OFF, the user will see an error screen if control is attempted while DCS or MNET traffic ispresent.

HMI Control Verification

This unit is configured for"HMI Control Disabled" duringDCS or MNET communications traffic.

Please wait while DCS and MNET communications traffic is monitored.

OK

This operation cannot beperformed at this time,since there is communicationtraffic on the DCS port orthe MNET port.

Please try again.

Alert




17 Web Server Operation

Figure 17-1: Web navigation

Index View MOV Status Network Status

View Configuration Master Station Configuration

MOV Active/Inactive Tables

MOV Active/Inactive Tables

MOV Status

Network Status

MOV Status




Figure 17-2

Figure 17-3

To be supplied.

View ConfigurationView MOV Status




Figure 17-4

Key: = Red= Green= Yellow= BlueB

YGR

MOV Status | MOVs 001-050 | Page 1 of 5 | Jump To Page: [1] [2] [3] [4] [5]

LEGEND No Communication Faults No MOV Fault

Channel A Fault Channel B Fault

Channel A and Channel B Fault MOV FaultRR

RY

GG

Refresh Data

MOV 001

MOV 002

MOV 003

MOV 004

MOV 005

MOV 006

MOV 007

MOV 008

MOV 009

MOV 010

MOV 011

MOV 012

MOV 013

MOV 014

MOV 015

MOV 016

MOV 017

MOV 018

MOV 019

MOV 020

MOV 021

MOV 022

MOV 023

MOV 024

MOV 025

MOV 026

MOV 027

MOV 028

MOV 029

MOV 030

MOV 031

MOV 032

MOV 033

MOV 034

MOV 035

MOV 036

MOV 037

MOV 038

MOV 039

MOV 040

MOV 041

MOV 042

MOV 043

MOV 044

MOV 045

MOV 046

MOV 047

MOV 048

MOV 049

MOV 050 RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR

RR




Figure 17-4

Note: The setting shown above indicates default.

Master Station Confi guration

DCS Port Setup

DCS Address 1

DCS Baud Rate 9600

DCS Stop 1

DCS Parity None

DCS Electrical RS-232

DCS RTS ON 0

DCS RTS OFF 0

DCS HB Start Hot

DCS HMI Enabled Disable

Ethernet Port Setup

Enet ReadWrite Read Only

IP Address 192.168.0.100

Mask 255.255.255.0

Gateway 192.168.0.1

Standby IP Address 0.0.0.0

DCS Port / Ethernet port Data Table Parameters

DCS Register First Position

DCS Register Last Status

DCS 5/15 Coil Map ‘Close / Stop’ through ‘Open / Stop’

DCS Write Register 1

Network Setup

Network Baud Rate 9600

Network Timeout 500

Network Retries 1

Network Poll Mode LOOP

Network Propogation Delay 10

Network RTS Delay 10

First Confi gured Slave 1

Last Confi gured Slave 32

Total Active Slaves 32

MOV Active/Inactive Status

MOV 001-032

MOV 033-064

MOV 065-096

MOV 097-128

MOV 129-160

MOV 161-192

MOV 193-224

MOV 225-250




Figure 17-4

Note: Gray lamps indicate an off or clear condition, while red lamps indicate an on or active condition.

<< Back to StatusMOV Status Detail | MOV Address 001 | [<<Prev MOV] [Next MOV>>]

MOV Tag Name: MOVFU001

Torque 0

Analog #1 0

Analog #2 0

Position 0

STATUS REGISTER

Opened

Closed

Stopped

Opening

Closing

Valve Jammed

Local Mode Selected

Combined Fault

Thermal Overload Fault

Fail De-Energize (UEC-3 ONLY)

Channel A Fault

Channel B Fault

Open Torque Switch Fault

Digital Output

Close Contactor

Open Contactor

AS-1

AS-2

AS-3

AS-4

AR-1, Opt

AR-2, Opt

AR-3, Opt

Digital Inputs 1 (Remote Mode Selected

Thermal Overload Fault

Open Torque Switch

Open Limit Switch

User 0, Terminal-21

User 1, Terminal-10

User 2, Terminal-9

User 3, Terminal-6

User 4, Terminal-7

User 5, Terminal-5

User 6, Terminal-23

User 7, Terminal-24

Digital Inputs 2

Analog In 1 Lost

Analog In 2 Lost

Network A/B Lost

DDC Bd. Present

I/O Opt Board Present

Phase Lost

Network Relay

Close Torque Switch Fault

Manual Operation

Phase Error

FAULT REGISTER

DIGITAL I/O

Phase(s) Missing

Phase Reversed

Network ESD is ON

Local ESD is ON

Unit Reset since last poll

Local Stop Selected

Opening in Local

Closing in Local

Refresh Status




18 Touch Panel Backlight

When the touch panel backlight burns out, the panel’s status LED will turn orange. The HMI is programmed for touchoperation to be disabled when the backlight burns out, which prevents the panel from sending commands to the PLC.

The touch panel unit uses a CCFL, long-life type backlight. The actual life of the backlight however, will vary depending onthe operating conditions, and replacement may be required. The backlight has a life of 30,000 hours (approximately 3.4years), when the backlight is lit continuously (time required for brightness to fall to half its normal level).

Note: The touch panel screen saver feature is enabled to prevent continuous backlight operation for a longerbacklight life expectancy.

Pro-face part number: GP377L/S-BL00-MS

Warning• To prevent an electric shock, be sure the touch panel’s power is disconnected from the power supply prior to

changing the backlight.

• When the power has just been turned OFF, the unit and backlight are still very hot. Be sure to use gloves to preventburns.

• The backlight is very fragile. Do not touch the glass tube directly or try to remove its power cord. If the glass tubebreaks, you may be injured.

Use the following steps to change the backlight. Be sure to use gloves.

1. Turn OFF power to the Master Station. Disconnect power.2. Remove the power and serial cables from the touch panel and remove from the Master Station.

3. Unscrew the panel’s two (2) top face attachment screws.4. Push down on the lock clip and open the panel’s rear cover.5. Disconnect the backlight's power connector from the inverter board. Do not try to pull the cord out of the backlight.6. Push the backlight's lock tab to the right to free the backlight, then pull it upwards and out of the unit.





7. Insert the new backlight and slide it into its slot until the lock tab can be clicked into place.8. Attach the new backlight's power connector to the inverter board.9. To replace the panel's rear cover, insert the cover’s guide tabs into the case's guide slots and close the cover. Be

sure that the rear cover connector and the front unit connector are correctly aligned10. Install the panel's two (2) top face attachment screws.

11. Insert the touch panel into the Master Station by first attaching the power cables and serial cable, then install thetouch panel retaining clips.

12. Attach power to the Master Station and Turn ON the Master Station.





19 FTP Upload of MOV Tag Name Database

Using an FTP software application, connect to the Master Station TCP/IP port. Log onto the Master Station.


20 How to Order Parts

To order parts or obtain further information about your Flowserve Limitorque Master Station II, contact your localLimitorque distributor sales office, or:

FLOWSERVE CORPORATIONLimitorque Actuation Systems5114 Woodall RoadP.O.Box 11318Lynchburg, VA 24506-1318Phone (434) 528-4400Fax (434) 845-9736

To find the Limitorque distributor or sales office near you, go to http://www.limitorque.com

All inquiries or orders must be accompanied by the following information supplied on the actuator nameplate:1. Master Station model2. Order number3. Serial number




21 Appendix

Figure A-1: Typical single Master Station II network diagram




Figure A-2: Typical hot standby Master Station II network diagram

Lim

itorq

ue A

ctua

tion

Syst

ems

R

REV

ISIO

N

RACK

MOU

NTAB

LE H

OTST

AND

BY M

ASTE

R S

TATI

ON

TITL

E

DR

AWIN

G N

O.

1ST

OR

DER

NO

.AP

PRO

VED

CHEC

KED

DR

AWN

DAT

ED

ESC

RIP

TIO

NN

O.

REV

SHEE

T

OF

DAT

E

DAT

E

DAT

E

15-4

93-0

384-

41

1

DKA

9/1

2/03

L-78

3 RE

V-A

4/26

/93

MOV

-3

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-2

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-1

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-248

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-249

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-250

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-4

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

MOV

-247

SEE

NOTE

5

A1*

15

A1

16

29

A2*

41

A2

N/C

N/C

N/C

----

-

N/C

N/C

N/C

N/C

N/C

N/C

3030

3030

3030

3030

FRO

NT

VIEW

REA

R V

IEW

TOP

VIEW

ON

/OFF

SW

ITCH

110V

AC P

OW

ER E

NTR

Y

FUSE

PR

OTE

CTIO

N

EXT.

24V

DC

MO

NIT

OR

FRO

NT

VIEW

5.75

0(1

46)

8.71

8(2

21)

17.0

00(4

32)

19.0

00(4

83)

4X .2

78 x

.406

OBL

ONG

(7

) (

10)

17.7

27(4

50)

1.43

2(3

6)

TERM

INAL

S &

CON

NECT

ORS

HAND

LES

o lFUSES

FUSES lo

ETHE

RNET

DO N

OT U

SESI

NGLE

--+ 24

VDC

PROP

ER O

PERA

TION

INSI

DE O

F UN

IT F

OR

INPU

T ON

LYEX

TERN

AL 2

4VDC

MOV

E JU

MPE

RS O

N

250

V

INPU

T

POW

ER ~1.5

A10

0-24

0VACON OF

F

FUSE

S2

AMP

DCS

DATA *GND

CHAN

NEL

B

PRIN

TER

/ DEB

UG

WIT

H 11

0-24

0VAC

OPTI

ONAL

DO N

OT U

SEHO

T ST

ANDB

Y

GND

DATA *

DATA

DCS

PRIN

TER

/ DEB

UG

ON OFF ~1

.5A

INPU

T10

0-24

0VAC

250

V

POW

ER

2 AM

PFU

SES

--+ 24

VDC

PROP

ER O

PERA

TION

INSI

DE O

F UN

IT F

OR

INPU

T ON

LYEX

TERN

AL 2

4VDC

MOV

E JU

MPE

RS O

N

WIT

H 11

0-24

0VAC

CHAN

NEL

A DATA

NO S

ERVI

CEAB

LE P

ARTS

INSI

DE

MO

NIT

OR

GN

D (S

EE N

OTE

6)

MAS

TER

STAT

ION

POW

ER R

EQUI

REM

ENTS

:SI

NGLE

: 110

/240

VAC

, 3.0

AM

P (1

.5 A

MP

PER

CPU)

24

VDC,

4 A

MP

(2 A

MP

PER

CPU)

JUM

PER

SELE

CTAB

LE

(D

O NO

T US

E W

ITH

110-

240

VAC

CONN

ECTE

D)

TEM

PERT

URE

RATI

NG:

STOR

AGE:

-20°

C TO

+60

°COP

ERAT

IONA

L: 0

°C T

O +4

5°C

PRIN

TER/

DEBU

GSA

ME

AS D

CS P

ORT

RS-2

32

D

CS P

ORT

RS

-232

DCD

RXD

TXD

DTR

GND

DSR

RTS

CTS

PIN 1 2 3 4 5 6 7 8 9

RS-4

22RS

-485

TXD+

RXD+

GND

RXD-

TXD-

TXRX

D+

GND

TXRX

D-

E

THER

NET

PORT

MAS

TER

STAT

ION

TO P

C

STR

AIGH

T-TH

RUM

ASTE

R ST

ATIO

N TO

HUB

S

TRAI

GHT-

THRU

MAS

TER

STAT

ION

TO P

LC

STR

AIGH

T-TH

RU

CABL

E TY

PE: D

ATA

QUAL

ITY

CATE

GORY

5 W

ITH

STAN

DARD

RJ-

45 C

ONNE

CTOR

.

JUM

PER

CAB

LE M

UST

BE

INST

ALLE

D F

RO

M M

X-D

DC

TER

MIN

AL B

LOCK

(6) M

ASTE

R S

TATI

ON

MU

ST B

E CO

NN

ECTE

D T

O C

LEAN

EAR

TH-G

RO

UN

D

(LES

S TH

AN 5

OH

MS)

FO

R E

NH

ANCE

D N

OIS

E R

EJEC

TIO

N A

ND

A

CLE

AR/S

AFE

PATH

FO

R S

UR

GE

CUR

REN

TS.

POLA

RIT

Y AN

D L

EVEL

OF

THE

NET

WO

RK'

S D

ATA

CON

NEC

TIO

NCA

N B

E CH

ECKE

D B

Y M

EASU

RIN

G V

OLT

AGE

BETW

EEN

DAT

A AN

DD

ATA*

TER

MIN

ALS.

TH

IS V

OLT

AGE

SHO

ULD

BE

GR

EATE

R T

HAN

+200

mV

DC

WIT

H M

ASTE

R S

TATI

ON

NET

WO

RK

POR

TS D

ISCO

NN

ECTE

D.

DAT

A TE

RM

INAL

IS P

OSI

TIVE

WIT

H R

ESPE

CT T

O D

ATA*

TER

MIN

AL.

DAT

A TE

RM

INAL

IS P

OSI

TIV

E W

ITH

RES

PECT

TO

DAT

A* T

ERM

INA

L

ACTU

ATO

R, C

ON

TACT

EN

GIN

EER

ING

FO

R A

LTER

NAT

IVE

EAR

TH G

RO

UN

DIF

LO

W IM

PED

ANCE

EAR

TH G

RO

UN

D IS

NO

T AV

AILA

BLE

AT E

ACH

N

OIS

E R

EJEC

TIO

N A

ND

PR

OVI

DES

A C

LEAR

/SAF

E PA

TH F

OR

SU

RG

E

A C

LEAN

EAR

TH-G

RO

UN

D C

ON

NEC

TIO

N (

LESS

TH

AN 5

OH

MS)

EN

HAN

CES

(5)

EAR

TH G

RO

UN

D: G

RO

UN

D R

OD

OR

CO

NN

ECTI

ON

TO

GR

OU

ND

RO

D.

(4) B

ELD

EN 3

105A

, 984

1, O

R 3

074F

SH

IELD

ED T

WIS

TED

PAI

R C

ABLE

IS

(3)

CON

NEC

TIO

NS

SHO

WN

AR

E TY

PICA

L. T

HE

NU

MBE

R O

F M

OV'

S SH

OW

N

(2)

COR

REC

T PO

LAR

ITY

FOR

FIE

LD U

NIT

AN

D M

ASTE

R S

TATI

ON

CO

NN

ECTI

ON

S(1

) M

ASTE

R S

TATI

ON

AN

D F

IELD

UN

ITS

REQ

UIR

E EX

TER

NAL

PO

WER

SU

PPLY

.

PIN

30

TO E

ARTH

-GR

OU

ND

.

DIA

GN

OST

IC N

OTE

:---

------

------

-

SHIE

LD30

- S

UR

GE

PRO

TECT

ION

N/C

- NO

CONN

ECTI

ON

16 -

DAT

A A1

15 -

DAT

A A1

*41

- D

ATA

A229

- D

ATA

A2*

------

------

------

EART

H GR

OUND

NOT

E:

SUR

GE

PRO

TECT

ION

STR

ATEG

IES.

C

UR

REN

TS.

R

ECO

MM

END

ED.

M

AY N

OT

IND

ICAT

E TR

UE

SYST

EM S

IZE.

IS

NEC

ESSA

RY

FOR

PR

OPE

R O

PER

ATIO

N.

MO

V -

MO

TOR

OPE

RAT

ED V

ALVE

____

___

LEGE

ND:

____

_NO

TES:





Limitorque 5114 Woodall Road, P.O. Box 11318Lynchburg, VA 24506-1318Phone (434) 528-4400, Fax (434) 845-9736http://www.limitorque.com

LimitorqueAbex RoadNewburyBerkshire, RG14 5EYEngland Phone 44-1-635-46999Fax 44-1-635-36034

Limitorque Nippon Gear Co., Ltd.Asahi-Seimei Bldg. 4th Floor1-11-11 Kita-Saiwai, Nishi-KuYokohama-Shi, (220-0004)JapanPhone 81-45-326-2065Fax 81-45-320-5962

Limitorque India, Ltd.15/4, Mile StoneMathura RoadFaridabad 121002IndiaPhone 91-129-2276586Fax 91-129-2277135

Flowserve Australia, Pty. Ltd.14 Dalmore DriveScoresby, Victoria 3179AustraliaPhone: 61 3 9759 3300Facsimile: 61 3 9759 3301

Limitorque Asia, Pte., Ltd.12, Tuas Avenue 20Singapore 638824Phone 65-6868-4628Fax 65-6862-4940

(Replaces 435-11000)© 2004 Flowserve Corporation, Irving, Texas, USA. Flowserve and Limitorque are registered trademarks of Flowserve Corporation. FCD LMAIM5001-00 Printed in USA.

Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used innumerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specificdata and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included withthe product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.

While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be consid-ered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and infor-mation contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact FlowserveCorporation at any one of its worldwide operations or offices.

FLOWSERVE CORPORATIONFLOW CONTROL DIVISIONLimitorque Actuation Systems5114 Woodall RoadP.O. Box 11318Lynchburg, VA 24506-1318Phone: 434 528 4400Facsimile: 434 845 9736www.limitorque.com

For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1 800 225 6989.

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