fluid management system (fms) · 670833 and is not to be copied, used, or disclosed to others...

Service Guide339000-A339003 339004-1339006 338315

Fluid Management System (FMS)

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Overview of the FMS

The fluid management system is an electro-mechanicmonitoring and security system for fluids.

Compact Controller

The heart of the system is the Compact Controller.

The Compact Controller can manage up to 6 fluid outlets.

Data within the controller includes:• fluid tank description• quantity (preset if desired) and fluid unit of measur• fluid costs (values for both purchases and sales)• usage by fluid grades, fluid outlets, and operator • fluid tank low warning indicator• prompts (w/ data on date and time fluid brand, grad

quantity, and value)

Alemite167 Roweland Drive, Johns

www.alem

Copyright © 2005

This document contains confidential info670833 and is not to be copied, used, or disclose

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FMS Description

System Components

The components used to assemble a complete systeare:

• Compact Controller Model 339000-A• Power Supply Model 339003• Printer Model 339004-1• Pulse Meter(s) Model 339005• Pulse Meter(s) Model 340080• Air Solenoid Valve(s) Model 339006• Fluid Solenoid Valve(s) Model 338315

NOTE: A typical system is shown on pages2 and 3.

FMS Operation

Floor Technician

The floor technician enters all the necessary data (within the proper time limit, if set) into the Compact Controller to allow fluid delivery. Prompts set within the controller include:

• PIN code• reel number• tank grade• quantity dispensed

Up to four (4) additional prompts can be set that areuser-defined.

Printed Ticket

The Compact Controller transaction can be printed to42-column Ticket Printer.

SER 339000-A

, LLCon City, Tennessee 37601ite.com

by Alemite, LLC

rmation that is the property of Alemite, LLCd to others without express written permission. Revision (3-05)

SER 339000-A Fluid Management System

Revision (3-05) 2 Alemite, LLC

Fluid Management System SER 339000-A

Alemite, LLC 3 Revision (3-05)



Figure 1 Typical Pumping Station

Legend: Items in Bold are part of the Fluid Management System


Alemite, LLC 5 Revision (3-05)

Figure 2 Typical Dispensing Stations

Legend: Items in Bold are part of the Fluid Management System


Electrical AccessoriesThe FMS also includes electrical accessories.

These items include cable grips, junction boxes, and terminal strips.

Cable Grips

Two types of strain-relief liquid-tight cable grips are recommended for connection from the Power Supply to the Compact Controller. See Figure 3.

Figure 4 Compact Controller Model 339000-A

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Figure 3 Single- and Quad Strain-Relief Liquid-Tight Cable Grips

Cable Grip Usage

The number of stations and how many fluids dispensed at each station determines cable grip usage.

IMPORTANT: Create a layout of theentire system to determine the numberand types of cable grips required.

Compact ControllerNOTE : For operation procedures,refer to the Compact ControllerOperation manual for details.

Controller Fabrication

Cable Grip Location

Once the type and number of cable grips has been established for the Compact Controller, thelocation must be determined.

Revision (3-05)

CAUTIONMake sure to locate the holes for the Cable Grips in theareas designated in Figure 6. Damage to internal Con-troller components can occur.

As many cable grips as possible should enter the Controllethe bottom. This is the highest priority surface. See Figure 5. The least desirable surface is the top.

IMPORTANT: Make sure to leave sufficient spacebetween the cable grips to tighten the Locknut.

1. Remove the four screws that secure the cover of the Controller to its base.• Remove the cover from the base.

2. Remove the four screws that secure the circuit board to tbase of the Controller.• Remove the circuit board from the base.

3. With the proper size drill or hole saw (See Table 1), cut the hole(s) in the base of the Controller.

4. From the outside surface of the Controller, install the shothreaded end of the Cable Grip into the hole.

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6 Alemite, LLC


Figure 5 Designated Areas (by Priority) on Compact Controller for Single- and Quad-Cable Grips

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5. Install the Locknut from inside the Controller.• Do not tighten at this time.

6. Install the cable through the Grip and into the Controller.

Wiring and Mounting

7. Install the wire to its proper connection in the Controller.• Refer to SER 339000-A-IN for details on wiring

the Compact Controller.

8. Tighten the cap on the Cable Grip.• This secures the Grip to the Cable.

9. Tighten the Locknut securely.

10. Mount the Controller as required.• Refer to SER 339000-A-IN for details on

mounting the Compact Controller.

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Cable GripMounting Hole Size

Inch mm

Single-Cable 0.61 15.5

Quad-Cable 0.91 23

Table 1 Cable Grip Mounting Hole Size

Junction Boxes

The layout of the system should include the use of junctiboxes whenever possible. Junction boxes aid in power cablconsolidation.

7 Revision (3-05)

Figure 6 Junction Box Model 339007



Power SupplyThe Power Supply transforms 120 V

ac into 24 V dc. Its output is 4.2 Amperes.

It is fitted with a 1-Amp circuit breaker. Security is provided with a lock and key.

The power supply is manually-operated by a key. Turn the key to the ON position and the light on the cover illuminates.

Turn the key OFF and remove to prevent unauthorized entry into the system.

WiringRefer to SER 339000-A-IN for

details on wiring the Power Supply.

Figure 7 Power Supply Model 339003


Ticket Printer

The Ticket Printer provides a hard copy of the data(a transaction receipt) relayed from the Compact Controller.

This POS (Point of Sale) 42-column Ticket Printer includes a printer cable and a 120 V ac transformer. It cgenerate two- or three-part copies.

Alemite, LLC 9

Figure 8 Ticket Printer Model 339004

an

Pulse Meter

Each Meter measures the amount of fluid being dispensed. The signal is sent to the:

• Keypad Controller to record the count • Master Controller (computer via the PC Interface

Box) to identify the unit of measure

Refer to SER 339005 for details on Pulse Meter models 339005 and 340080.

Refer to the Installation manual SER 339000-A-IN for details on wiring the Pulse Meter and entering the required scale factor.

IMPORTAN T: On ce th e Pu l s e Me te r i sinstalled, confirm Meter operation at the Key-pad Controller.

1. Disconnect the cable from the Keypad.

2. Connect a ohmmeter to each of the cable wires.

3. Operate the system. • The ohmmeter should cycle.

Revision (3-05)

-1 (Includes Transformer and Printer Cable)


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Figure 9 Air Solenoid Valve Model 339006

Air Solenoid Valve

Manufacturer

The air solenoid valve is manufactured by

ASCO Joucomatic

Charlotte, North CarolinaSingapore

Replacement parts should be procured froeither address.

Installation

CAUTIONA filter/separator must be used with thisvalve.

Cleanliness is essential during installa-tion. Make sure all of the air lines arefree of foreign material prior to valveoperation. Valve may become cloggedand not function properly.

Description

The Air Solenoid Valve is normally closedand pilot-operated. The valve is equipped witan LED indicator light and a manual overrideWhen energized, the valve allows regulated apressure to operate the pump.

Operation

This 3-way normally closed pilot-operatedvalve consists of a spring-loaded poppet. Whethe solenoid is energized, inlet air pressure overcomes the spring pressure and causes tpoppet valve to move downward.

Revision (3-05)

Specifications

Inlet and OutletConnections

Min. Operating Pressure

Max. OpPres

psi Bars psi

1/2 '' NPTF (f) 30 2.1 150

Table 3 Air Sole

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The upper portion of the poppet seats and isolates the pilot airfrom the line air.

Removing power from the solenoid allows air to vent from the valve and the solenoid’s stem. The spring returns the poppet to itoriginal position.

Wiring

Refer to the Installation manual SER 339000-A-IN for details on wiring the Air Solenoid Valve to the Compact Controller.

10 Alemite, LLC

erating sure

Power Requirement Current Draw Termination Seal Type

Bars

10.3 24 V dc 0.12 Amps DIN 43650 Buna N

noid Valve Model 339006 - Specifications


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Figure 10 Fluid Solenoid Valve Model 338315

Fluid Solenoid Valve

Manufacturer

The fluid solenoid valve is manufactured by:

HydraForce, Inc.

Lincolnshire, IllinoisTokyo, Japan

Replacement parts should be procured fromeither address.

Installation

CAUTIONA 40-micron filter must be used with thisvalve. The filter is normally installed nearthe outlet of the pump.

Cleanliness is essential during installa-tion. Make sure all of the fluid tubing isfree of foreign material prior to valveoperation. Valve may become cloggedand not function properly.

Description

The Fluid Solenoid Valve is normally closedand pilot-operated. The valve is equipped withan LED indicator light and a manual override.When energized, the valve opens and allows fluid to be dispensed from the control valve.

Operation

The valve assembly consists of two separainternal valves; the primary needle valve and the secondary valve. The primary valve actuates first, which in turn, causes the secondary valve to operate.

When the coil is energized, the primary

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Specifications

Inlet and OutletConnections

Min. Operating Pressure

Flow Rate

psi Bars

1/2 '' NPTF (f) 30 - 3000 2.1 - 207 See Figure 11

Table 4 Fluid Sole

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needle valve lifts and allows fluid into the delivery port. Fluid pressure equalizes and assists the movement of the secondary v

Manual Override

To place the valve in the manual override mode-of-operation:• Push down on the knob and turn counterclockwise 180 °.

Wiring

Refer to the Installation manual SER 339000-A-IN for details on wiring the Fluid Solenoid Valve to the Compact Controller.

11 Revision (3-05)

Power Requirement

Current Draw Termination

OperatingTemperature Required

Filtration° F ° C

24 V dc 0.60 Amps DIN 43650 -40 to 248 -40 to 120 40-Micron

noid Valve Model 338315 - Specifications



Figure 11 Fluid Solenoid Valve Pressure Drop versus Flow Rate

Changes Since Last Printing

Added Ticket Printer 339004-1

fluid management system (fms) · 670833 and is not to be copied, used, or disclosed to others...

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