fm 4 textile fibers and finishes rw repaired

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  • 8/2/2019 Fm 4 Textile Fibers and Finishes Rw Repaired

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    Textile Fabrics andFinishes

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    Objectives:

    Identify most common fabric constructions

    Describe main fabric finishing procedures

    Recognize importance of quality andperformance standards

    Summarize aspects of the textile industry

    Explain how fabrics are sold down thechain

    Cite textile industry trade information

    Tell about future predictions for textiles

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    Fabric Design and

    Construction Two forms of design

    Structural Design

    Building in textureor interest duringmanufacturing process

    Weaving and knittingmost common

    Applied Design Adding color, pattern,

    or other features to thestructural design

    Printing on fabric

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    Fabric Construction

    Methods

    Weaving

    Plain: crosshatchpattern

    Twill: diagonal

    wale Satin: floating

    yarns

    Knitting

    Weft

    Warp

    Nonwoven

    Fused

    Felted

    Films

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    Fabric Terms

    Grain directionyarns run in thefabric

    Lengthwise - warp Crosswise - weft

    Diagonal - bias

    Selvage Finished weft

    edge of fabric

    SELVAGE

    SELVAGE

    BIAS

    WARP

    WEFT

    CUT EDGE

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    Variations of Weaves

    Stripes

    Checks

    Plaids Jacquard

    Pile fabrics

    Terry cloth Corduroy

    Velvet

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    Knitting

    Looping yarn together

    Made using one yarn Built-in stretch

    Wrinkle resistant Does not ravel like

    woven material, but mayrun

    Weft (filling) stretchesin both directions

    Warp stretches onedirection; run-proof

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    Nonwoven Fabrics

    Compact web offibers (not yarns)

    constructed using Moisture

    Heat

    Chemicals

    Friction

    Pressure

    No grain

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    Other Construction Methods

    Laces and Nets

    Made by knotting

    Decorative trim

    Braids Decorative trims

    Bonded fabrics

    Fusible web Interfacing and hem tape

    Quilted fabrics

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    Fabric Finishing

    Converters

    Mills that changegreige goods into

    finished fabrics Applying colors,

    designs, or surfacetreatments

    Bleaching

    Dyeing

    Printing

    Finishes

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    Dyeing

    Fiber Adding color to fibers

    before spinning intoyarns

    Yarn Placing yarns in dye bath

    before making into fabric

    Piece

    Fabrics dyed afterweaving or knitting

    Garment

    Dyed after construction

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    Printing Adding color, pattern, ordesign to surface offabric

    Overall prints

    Same across fabric

    Directional prints

    Specific direction topattern

    Plaids Even - same in warp

    and weft

    Uneven - different in

    warp or weft

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    Printing

    Methods Roller

    Applies color

    design by roller

    Screen

    Similar to stenciling

    Rotary Screen Applies color

    design by cylinder-shaped nylonscreens

    Heat Transfer

    Design on printedpaper transferred tofabric by heat andpressure

    Digital

    Computer methoduses ink-jet printing

    Flocking

    Fibers attached by

    patterned glue

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    Fabric Finishes

    Mechanical finishes affectsize and appearance By heat, moisture,

    stretching, singeing

    Example: preshrinking Chemical finishes affect

    performance Permanent press

    Waterproof Water repellent

    Flame resistant

    Antistatic

    Stain and soil resistant

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    Standards

    Quality

    Rate textiles

    according tolevels of defects

    Performance

    Rate textiles forspecific end-usesuitability

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    The Textile

    Industry Specialized companies

    perform stages of thetextile segment of thechain

    Technology necessary CAD/CAM

    Fashion

    Tracking designs,trends, forecasts

    Marketing

    Planning, pricing,

    promoting, distributing

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    Selling Finished Fabrics

    Staple fabrics Sold each year with

    little or no change in

    construction Novelty fabrics

    Fashion fabrics thatchange with styletrends

    Overruns When a mill makes

    more fabric than wasordered by customers

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    Trade Information

    American TextileManufacturers Institute, Inc.(ATMI)

    Industry-wide marketing,government relations,trade policies

    American Printed FabricsCouncil, Inc. (APFC)

    Printing achievements American Association of

    Textile Chemists andColorists (AATCC)

    Wet processing aspects

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    Future of Textiles

    Continued U.S. innovation Stay internationally

    competitive

    Update plants

    Continued automation

    Flexibility and versatilityfor shorter productionruns of different fabrics

    Increased knit production

    Textile firms need moresophisticated marketing

    techniques

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    Do You Know . . .

    A finishing term thatends in proof means

    complete protection

    (as in waterproof). Hand is the term used

    for textiles that refersto the way fabrics feel

    to the touch. Hand mayapply to drape,softness, firmness,crispness, or elasticity.