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HANDBOOK BROADCAST FM EXCITERS FM SERIES PTEK

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HANDBOOK

BROADCAST FM EXCITERS

FM SERIES

PTEK

Limited Warranty

PTEK (SELLER) warrants that products are free from defects in material and workmanship and meet

performance specifications provided, however, that:

(A) SELLER’ liability under this Warranty is limited to repairing or replacing, at its option, any

product delivered here under not conforming to this Warranty;

(B) This Warranty is limited to a period of two years;

(C) Minor deviations from specifications which do not affect performance are excluded from this

Warranty; and

(D) SELLER shall be liable under this Warranty only if:

(1) It is promptly notified in writing by the Buyer upon discovery of the failure of any product to

conform to this Warranty,

(2) The product is returned to SELLER, transportation charges prepaid by the Buyer,

(3) The product is received by SELLER not later than ten days after the last day of the one-year

period of this Warranty, and

(4) SELLER’ examination of the Product discloses to SELLER’S reasonable satisfaction that

such defects or failures as may exist have not been caused by misuse, neglect, improper

installation, repair, alteration, accident or shipping.

The Buyer will prepay freight to and from SELLER on products serviced here under at SELLER’ plant; but

SELLER may, at its option, elect to perform any repairs here under at the Buyer’s place of business.

The foregoing constitutes SELLER’S entire Warranty expressed, implied and/or statutory, except as to

title, and states the full extent of SELLER’S liability to the Buyer or to any other party for any breach of

such Warranty and for damages, whether direct, special, incidental or consequential; and, other than as

expressly provided in this document. No Warranties, expressed or implied, including any Warranty or

merchant ability or of fitness for a particular purpose, are made. No employee, representative or agent of

SELLER has any authority, expressed or implied, to alter or to supplement the terms of this Warranty.

Warranty Service

The Limited Warranty covers parts and labor to the original purchaser for one year. Damage

caused by misuse or shipping is excluded from the warranty. Before returning units or material,

contact the factory for a Returned Material Authorization (RMA) number. Ship all material

prepaid. Defective material should be addressed to:

PTEK

Customer Service Manager

1814 Schooldale Drive

San Jose, CA. 95124

(408) 448-3342

Page 3

Contents

Safety Notice .................................................................................................................4

Rear

FCC, Accessory Connections & efficiency V O/P Pwr.................................................12

Schematic Chassis FM150E...................................................................................16-17

Schematic Power Module FM150E..............................................................................20

Schematic Power Module Control FM150E.................................................................21

Parts list Chassis...........................................................................................................22

Parts list PA Boards......................................................................................................23

Parts list Synth Board ..................................................................................................25

Parts list LED Board ....................................................................................................25

Specifications ................................................................................................................5

Front & Panel Layout .............................................................................................6

Installation .....................................................................................................................8

Schematic Synthesizer ...........................................................................................12-13

Schematic Chassis ..................................................................................................16-17

Schematic Power Module ......................................................................................18-19

PROVISIONAL......................11/25/96REV A.....................................1/16/97REV B.....................................10/7/97REV C.....................................4/13/99REV D.....................................5/24/99

Rev record

Safety

BEFORE APPLYING POWER

GROUND THE EXCITOR.

Fuses

.

DO NOT OPERATE IN AN EXPLOSIVE ATMOSPHERE

DO NOT REMOVE THE EXCITOR COVER

Output connector

Verify that the line voltage is 115V

To minimize shock hazard, the excitor chassis must be connected to an electrical ground. the excitor must beconnected to the ac power mains through a three-conductor power cable, with the third wire firmly connected to anelectrical ground (safety ground) at the power outlet. Any interruption of the protective (grounding) conductor ordisconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury.If the excitor is to be energized by any other source be certain the that chassis is connected to a separate safetyground.

Only fuses with the same required current, voltage rating, and specified type (normal blow, time delay, etc.) should beused. Do not use repaired fuses or short-circuited fuseholders. To do so could cause a shock or fire hazard

Do not operate the power amplifier in the presence of flammable gases or fumes.

Operating personnel must not remove the exciter cover. Component replacement and internal adjustments must bemade only by qualified service personnel.

The type N output connector carries dangerously high RF voltages which present a shock and burn hazard.operate this excitor with out the out put connector properly terminated in either an adequately rated load or antenna.

NEVER

Page 4

Specifications

MONAURAL

Audio Input Impedance:

Audio Input Level:

Audio Frequency Response:

Total Harmonic Distortion:

FM S/N Ratio (FM Noise):

Asynchronous AM S/N Ratio (AM Noise):

Synchronous AM SIN Ratio (Incidental AM Noise):

600 ohms, balanced

+10 dBm (6.93 volts peak-to-peak) at 600 ohms for75 kHz deviation

+/-0.5 dB; flat or 75 microsecond pre-emphasis, 20Hz to 15kHz (other time const. available)

0.15% max.; 20 Hz to 15 kHz

70 dB min. below 75 kHz deviation at 400 Hz,measured within a 20 Hz to 15 kHz bandwidth with75 microsecond de-emphasis

60 dB RMS. below carrier; reference: 100% AMmodulation, at 400 Hz with 75 microsecond de-emphasis, no FM modulation

57 dB below carrier; reference: 100% AMmodulation, full power at 400 Hz with 75uS de-emphasis, FM +/- 75 kHz, 400Hz

ENVIRONMENT

Altitude: Ambient Temperature0-10,000 ft -10 to +50 oC

WIDEBAND

Inputs:

Input Level:

Wideband Amplitude Response:

Composite Unbalanced 75 OhmsSCA 1 Unbalanced 75 Ohms

3.5 V RMS. (10 Volts peak-to-peak) for 75 kHz deviation

+/-0.5 dB, 20 Hz to 100 kHz

GENERAL

Rated Power Output:

Power Consumption:

Frequency Range:

Frequency Control:

Frequency Stability:

Output Impedance:

Output Connector:

VSWR:

Modulation Type:

Modulation Capability:

Multi-Meter Indication:

Harmonic Attenuation:

10W, 25W, 50W, 150W, 300W

750 W (for 300W model)

87.7 to 108 MHz, in 200 kHz steps (other stepsize to order)

Phase locked loop frequency synthesis from highstability master oscillator

+/- 1.2 kHz

50 ohms

Type -"N" female

1.5:1 for full power, derate to 0 at inf.

Direct carrier frequency modulation

Internally limited to 100 kHz deviation

Deviation, Forward Power, Reverse Power, FinalI & V

-70 dB, min.

Page 5

1

4

6

Rear panel layout

8 7 6

5

1 2

3 4

Page 6

Front panel layout

. DEVIATION

2 3

8

7

ONREMOTE

PWR PWR

VOLTAGE

FWD REV

OFF CURRENTFINAL MONO IN

600 OHMS

AC IN

GAIN

COMPOSITE

GAINGAIN

SCA

FUSE

RF OUTPUT

FINAL CURRENT

FINAL VOLTAGEFORWARD POWER

REVERSE POWER

ADJPOWER

OFF

OPERATE

REMOTE OFF

FAULT

DRIVE LOW

FM Series

PTEKFM10E

DEVIATION

3025201510

5

OUTPUT POWER W (REV X0.1)

4.040

3.030

2.020

1.0100

0 AMPS

PTEK

VOLTS

DEVIATION kHz

100

755025

Key Element Description

1 AC IN & FUSE 110 VAC input and Fuse 10A

2 COMPOSITE Unbalanced wide band composite input

3 SCA Unbalanced wide band input

4 RF OUT TYPE N RF Output

5 GAIN ADJUSTMENT Composite & wide band level adjustment

6 Accessory connector Connections for; Remote off and DC indications of Forward Power, Reverse

Power, Final Voltage, Final Current and Deviation.

7 FCC ID Type approval number

8 SERIAL NUMBER Serial number for reference purposes

Page 7

Key Element Description

1 METER Indicates Forward Power, Reverse Power, Final Voltage, Final Current and

Deviation

2 OPERATE Switch and

Indicator

This switch sets the FM Broadcast Amplifier to the Operate Mode; 110 VAC is

applied to the line transformers and this amber indicator is lit.

3 REMOTE OFF Indicator This red LED indicator is lit when the FM Broadcast Amplifier remote off

terminals (rear panel) are open circuit.

3 DRIVE LOW Indicator This red LED indicator is lit when the FM Broadcast Amplifier can not make the

power requested, because for example low drive power.

5 FAULT Indicator This red LED indicator is lit when the FM Broadcast Amplifier is in a fault

condition. This can be for one or combination of the following:-

Over drive, High supply Voltage, High load VSWR, Over temperature.

6 Meter Select Switch This switch selects one of the following to be presented on the meter (1):-

Forward Power, Reverse Power, Final Voltage, Final Current and Deviation.

7 ADJ POWER control This control adjust the output power from rated full power to less than 50%.

8 Ventilation Filter This provides for filtering the environmental air as it is drawn into the cabinet by

the internal fan (not used on FM10E).

Refer to the Table below for the following description. The installer should assure the ac line voltage is turned OFFbefore performing this procedure. The electrical connections are installed at the Exciter rear panel.

Installation-Electrical

Step Procedure

1 Connect the load RF line to RF OUT connector.

3 Connect the ac line power to the ac line in connector.

4 Optional. Connect the remote site metering, to the rear terminal block.

5 Connect either the composite input to the output from a stereo encoder or the balanced mono input to a

program source

Page 8

AC IN

SCACOMPOSITE

GAINGAIN

600 OHMS

REV

PWRPWR

FWD

CURRENTVOLTAGEFINAL MONO INREMOTE

ON OFF

GAIN

RF OUTPUT

RG8 TO ANTENNA/PA

PART OF USER SUPPLIED REMOTE CONTROL

BALANCED MONO IN

OR (NOT BOTH)

FROM STEREO ENCODER OR STL

Refer to the Table below for the following procedure.

Component Layout Synthesizer Module

Step Action Verification

1 Switch the RF out to a dummy load.

2 Turn on the ac line power to excitor. DRIVE LOW indicator is out. FAULT indicator is on

initially then out after 30 seconds. REMOTE OFF

indicator is out.

3 Select Meter to read FORWARD POWER.

4 Adjust the ADJ POWER CONTROL to the

rated power.

5 Select Meter to read FINAL VOLTAGE. The Meter reads 15~50V. Note the exact value.

6 Select Meter to read FINAL CURRENT. The The Meter reads 1~8A. Note the exact value.

7 Calculate the dc power input to the PA from the

values of step 4 and 5.

P=VI and note the exact value.

8 Select the Meter to read REVERSE POWER. Check that there is no appreciable reading of reverse

power

9 Calculate the PA efficiency. Step 6 value divided by the value in step 7 or about 50

percent.

10 Adjust the ADJ POWER Knob to set the output

to the required output power.

Turn-On Checkout

Page 9

SET FREQUENCYWITH THIS BANK OF SWITCHES SET MONO LEVEL

FREQUENCY DIP SWITCH FREQUENCY DIP SWITCH

MHz SETTING MHz SETTING

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

87.7 0 0 0 0 0 0 0 0 97.9 0 0 1 1 0 0 1 1

87.9 0 0 0 0 0 0 0 1 98.1 0 0 1 1 0 1 0 0

88.1 0 0 0 0 0 0 1 0 98.3 0 0 1 1 0 1 0 1

88.3 0 0 0 0 0 0 1 1 98.5 0 0 1 1 0 1 1 0

88.5 0 0 0 0 0 1 0 0 98.7 0 0 1 1 0 1 1 1

88.7 0 0 0 0 0 1 0 1 98.9 0 0 1 1 1 0 0 0

88.9 0 0 0 0 0 1 1 0 99.1 0 0 1 1 1 0 0 1

89.1 0 0 0 0 0 1 1 1 99.3 0 0 1 1 1 0 1 0

89.3 0 0 0 0 1 0 0 0 99.5 0 0 1 1 1 0 1 1

89.5 0 0 0 0 1 0 0 1 99.7 0 0 1 1 1 1 0 0 ON="0"

89.7 0 0 0 0 1 0 1 0 99.9 0 0 1 1 1 1 0 1

89.9 0 0 0 0 1 0 1 1 100.1 0 0 1 1 1 1 1 0

90.1 0 0 0 0 1 1 0 0 100.3 0 0 1 1 1 1 1 1

90.3 0 0 0 0 1 1 0 1 100.5 0 1 0 0 0 0 0 0

90.5 0 0 0 0 1 1 1 0 100.7 0 1 0 0 0 0 0 1

90.7 0 0 0 0 1 1 1 1 100.9 0 1 0 0 0 0 1 0

90.9 0 0 0 1 0 0 0 0 101.1 0 1 0 0 0 0 1 1

91.1 0 0 0 1 0 0 0 1 101.3 0 1 0 0 0 1 0 0

91.3 0 0 0 1 0 0 1 0 101.5 0 1 0 0 0 1 0 1

91.5 0 0 0 1 0 0 1 1 101.7 0 1 0 0 0 1 1 0

91.7 0 0 0 1 0 1 0 0 101.9 0 1 0 0 0 1 1 1

91.9 0 0 0 1 0 1 0 1 102.1 0 1 0 0 1 0 0 0

92.1 0 0 0 1 0 1 1 0 102.3 0 1 0 0 1 0 0 1

92.3 0 0 0 1 0 1 1 1 102.5 0 1 0 0 1 0 1 0

92.5 0 0 0 1 1 0 0 0 102.7 0 1 0 0 1 0 1 1

92.7 0 0 0 1 1 0 0 1 102.9 0 1 0 0 1 1 0 0

92.9 0 0 0 1 1 0 1 0 103.1 0 1 0 0 1 1 0 1

93.1 0 0 0 1 1 0 1 1 103.3 0 1 0 0 1 1 1 0

93.3 0 0 0 1 1 1 0 0 103.5 0 1 0 0 1 1 1 1

93.5 0 0 0 1 1 1 0 1 103.7 0 1 0 1 0 0 0 0

93.7 0 0 0 1 1 1 1 0 103.9 0 1 0 1 0 0 0 1

93.9 0 0 0 1 1 1 1 1 104.1 0 1 0 1 0 0 1 0

94.1 0 0 1 0 0 0 0 0 104.3 0 1 0 1 0 0 1 1

94.3 0 0 1 0 0 0 0 1 104.5 0 1 0 1 0 1 0 0

94.5 0 0 1 0 0 0 1 0 104.7 0 1 0 1 0 1 0 1

94.7 0 0 1 0 0 0 1 1 104.9 0 1 0 1 0 1 1 0

94.9 0 0 1 0 0 1 0 0 105.1 0 1 0 1 0 1 1 1

95.1 0 0 1 0 0 1 0 1 105.3 0 1 0 1 1 0 0 0

95.3 0 0 1 0 0 1 1 0 105.5 0 1 0 1 1 0 0 1

95.5 0 0 1 0 0 1 1 1 105.7 0 1 0 1 1 0 1 0

95.7 0 0 1 0 1 0 0 0 105.9 0 1 0 1 1 0 1 1

95.9 0 0 1 0 1 0 0 1 106.1 0 1 0 1 1 1 0 0

96.1 0 0 1 0 1 0 1 0 106.3 0 1 0 1 1 1 0 1

96.3 0 0 1 0 1 0 1 1 106.5 0 1 0 1 1 1 1 0

96.5 0 0 1 0 1 1 0 0 106.7 0 1 0 1 1 1 1 1

96.7 0 0 1 0 1 1 0 1 106.9 0 1 1 0 0 0 0 0

96.9 0 0 1 0 1 1 1 0 107.1 0 1 1 0 0 0 0 1

97.1 0 0 1 0 1 1 1 1 107.3 0 1 1 0 0 0 1 0

97.3 0 0 1 1 0 0 0 0 107.5 0 1 1 0 0 0 1 1

97.5 0 0 1 1 0 0 0 1 107.7 0 1 1 0 0 1 0 0

97.7 0 0 1 1 0 0 1 0 107.9 0 1 1 0 0 1 0 1

Page 10

Frequency Selection

FCC Compliance statement

THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES OPERATION IS SUBJECTTO THE TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFULINTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCERECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIREDOPERATION.

Page 11

Pos Function

1 Remote on; Momentary ground to turn the unit on.

2 Remote off; Momentary ground to turn the unit off.

3 Forward Power DC indication 2.4V=12W

4 Reverse Power DC indication 2.4V=1.2W

5 Final Current 1A=0.1V

6 Final Voltage DC indication V=Vsupply/10

7 Raise Ground to Raise Output Power (Option 01) OR Left channel in (stereo Option)

8 Lower Ground to Lower Output Power (Option 01) OR Right channel in (stereo Option)

9 600 ohms balanced mono input

10 600 ohms balanced mono input

FM10E FM25E

Power

Output

(Watts)

Efficiency

(%)

Power

Output

(Watts)

Efficiency

(%)

10.0 41% 25.0 52%

9.0 39% 22.5 49%

8.0 38% 20.0 47%

7.0 36% 17.5 46%

6.0 35% 15.0 44%

5.0 33% 12.5 42%

10.0 33%

Efficiency V Output Power

Accessory connector

Page 12

SYNTHESIZER SCHEMATIC

CW

W

CC

W

500

R53

R5447

R9310K

2N3904

Q10

R55100

C59

47u

2N3904

Q9

A

+12V

CW

W

CC

W

10K

R31

CW

W

CC

W

10K

R41

C37

47u

C40

18pL4

1uH

R57100

1VI

2G

3VO

LM7805

U8

C34

47u

12Vin

12Vin

5P2:5

4P2:4

9P2:9

13-

12+

14

LM324J

U4:D

9-

10+

8

LM324J

U4:C

R59

10K

R56100

R50100K

R38

10K

R33

10K

BRF96

Q7

BRF96

Q6

+12V

+12V

+5V

3P2:3

2P2:2

C32

0.01u

C25

0.01u

C24

0.01u

C15

0.1u

C12

0.1u

MONO INPUT

SCA INPUT

600 OHMS BALANCED

MONO INPUT

C26

0.01u

+5V

10P2:10

C33

0.01u

P1

P2

S1

S2

S3

MOUSER

T1

C14

47u

C16

1u

R39

7.5K

R46

560

C21

0.01u

C2347u

R5810K

R45

100K

C17

4.7u

R40

1K

R621K

R34

4.7K

R61

22

R9422

1P1:1

2P1:2

3P1:3

1P2:1

R6010K

+5V

R662.2K

2N3906

Q5

2N3904

Q4

R84.7K

R27

10K

2

3

4

5

6

7

1

8

9 10

11

12

13

14

15

16

17

18RA2

RA3

RTCC

MCLR

Vss

RB0

RB1

RB2

RB3 RB4

RB5

RB6

RB7

Vdd

OSC2

RA1

OSC1

RA0

U2PIC16C56

C414.7u

R25100

STEREO INPUT

R261M

+5V

R724.7K

2

3

4

1

5

6

7

8CS

CLK

DI

DO Vss

ORG

NC

Vcc

U193LC56

2N3904

Q1

+5V

R1

100K

C1

4.7u

+5V

D8D7

D2D1

D3

+5V

R19100K

R20100K

R21100K

R22100K

D4D5

D69101112131415161

2345678

S1

2

3

4

5

6

7

1

8 9

10

11

12

13

14

15

16OSCin

OSCout

REFout

fin

Din

ENB

CLK

Dout

fV

fR

LD

VSS

PDout

VDD

piV

piR

U3MC145170

D9

1N4148

R28

1K

R30

1K

10pC6

R5

100K

4MHz

X1

C114.7u

R23100K

R10

1M

R18

1M

C2

12p

C4

12p

R6

4.7k

Page 13

SYNTHESIZER SCHEMATIC

R5447

R95

10K2N3904

Q10

C59

47u

L41uH

6-

5+

7

LM324J

U4:B

9-

10+

8

LM324J

U4:C

BRF96

Q7

+12V

C32

0.01u

C25

0.01u

R45

100K

C17

4.7u

R40

1K

R621K

R61

22

R9422

D3

+5V

2-

3+

11

4

1

LM324J

U4:A

D9

1N4148

10pC6

C74.7u NON POL

C114.7u

R23100K

R10

1M

R18

1M

+12V

R14

10KC847u

C94.7u

R9100K

BRF96

Q2

R2100

R3100

R4100

R7

10K

C3

10p

P1

P2

S1

S2

S3

{Value}

T2

A

C10

0.01u

R171K

R8922

G

SD

U310

Q3

C5

0.01u

C5310p

C560.01u

D11

MMBV2109LT1

D10MMBV2109LT1 R90

10K

C5410p

C574.7p

D15

MMBV2109LT1

R91

4.7KR24

100KR9210K

C13

47u

R32100K

C60

47u

R29100

+12V

C55

0.01u

C58

0.1u

R16

100

R15

22

R12

22 L7

4T0.156 22G

R13

560

DEVIATIONMETER

C27

0.01u

R35

10K

CW

W

CCW

200R44

C22

4.7u

9-

10+

8

LM324J

U6:C

R6810K

R7010K

+5V

R67

1M

13-

12+

14

LM324J

U6:D

+5V

8

P2:8

6

P2:6

FAULT

6-

5+

7

LM324J

U6:B

+12V

D12

1N4148

R36

10K

R651K D13

2800

2-

3+

11

4

1

LM324J

U6:A

D141N4148

C18

4.7u

D71

1N4148

R48

100K R47

100K

R51

1K

J1

RF OUT

Page 14

WIRING DIAGRAM

P2:9 FINAL VOLTAGE

P2:8 FINAL CURRENT

P2:7 BALANCED AUDIO

P2:6 BALANCED AUDIO

P2:5 REMOTE OFF

P2:4 REMOTE ON

P2:3 GND

P2:2 REV PWR

P2:1 FWD PWR

P2:11 SCA

P2:10 COMPOSITE

P3:10 GND

P3:9 SCA

P3:8 OUT OF LOCK

P3:6 DEVIATION

P3:4 12V

P3:5 12V

P3:3 BALANCED AUDIO

P3:2 BALANCED AUDIO

P3:1 COMPOSITE

P3

P2

P1

P2:10 COMPOSITE

P2:11 SCA

P2:9 FINAL VOLTAGE

P2:8 FINAL CURRENT

P2:7 BALANCED AUDIO

P2:6 BALANCED AUDIO

P2:5 REMOTE OFF

P2:4 REMOTE ON

P2:3 GND

P2:2 REV PWR

P2:1 FWD PWR

WHITE 16G BLACK 16GLN

P1:10 REMOTE OFF LED

P1:9 FINAL VOLTAGE

P1:8 FINAL CURRENT

P1:7 DEVIATION

P1:6 CONTROL VOLTAGE

P1:5 5V

P1:4 DRIVE LOW

P1:3 FAULT

P1:2 REV PWR

P1:1 FWD PWR

+V OUT

-V OUT

PSU15V for 10E

28V for 50E20V for 25E

AC IN

AC IN

8

1

2

3

4

5

6

7

9

10

TB5

SCAJ2

GND

COMPOSITEJ1

GND

J3

10A

F2

Page 15

WIRING DIAGRAM

P1:7 DEVIATION

P1:6 CONTROL VOLTAGE

P1:5 5V

P1:4 DRIVE LOW

P1:3 FAULT

P1:2 REV PWR

P1:1 FWD PWR

P1:8 FINAL CURRENT

SYNTHESIZER

P3:2 BALANCED AUDIO GREEN

P3:1 COMPOSITE BLUE

P3:8 OUT OF LOCK GRAY

P3:9 SCA ORANGE

P3:10 GND BLACK

P3:6 DEVIATION WHITE

P3:5 12V RED

P3:4 12V RED

P3:3 BALANCED AUDIO GREEN

VOLTS

GREEN 22G

LED PCB

FWD PWR

REV PWR

P1:10 REMOTE OFF LED

P1:9 FINAL VOLTAGE

AMPS

DEV

W 10K

R10

GND

FAN1

24VDC

14

3 2

S2

M1

10mA

GND

GND

2

3

1

SW1

Page 16

Schematic chassis FM150E

RED 14G, 20

BLACK 14G, 19

DRIVE LOW

FAULT/DRIVE HIGH

FWD PWR REAR

FWD PWR

REV PWR

REV PWR REAR

PWR ADJ

5V OUT

0V

48V DC IN

REMOTE OFF

GROUND

FWD PWR

REV PWR

FINAL VOLTS

FINAL CURRENT

BROWN 22G

ORANGE 22G

YELLOW 22G

GREEN 22G

BLUE 22G

VIOLET 22G

WHITE 22G

GRAY 22G

BROWN 22G

YELLOW 22G

WHITE/BLACK 22G

WHITE/RED 22G

WHITE/GREEN 22G

POWER AMPLIFIER MODULE

WHITE/BLACK 22G

10

84 65

111213141516 9

7321

10

84 65

111213141516 9

7321

N L

N L

RED 16GWHITE 16G

BLACK 16GWHITE 16G

WHITE 16G

WHITE 16G

RED 16G

BLACK 16G

NOT USED ON FM150NOT USED ON FM300 OR FM150

TB8W

TB1

8

1

2

3

4

5

6

7

9

10

TB5

8

1

2

3

4

5

6

7

9

10

TB3

J5

J3

16A

F2

48V

TR3

48V

TR2

48V

TR1

TB8WTB2

Page 17

Schematic chassis FM150E

BLUE 14G

1

2

3

4

5

6

7

8

9

10

BLUE 16G

BLACK 14G, 36

BLUE 14G

BLACK 14G, 19

RED 14G, 20

RED 14G, 23+- BR1

R18100

P3

4

3

2

1

5

6

7

8

9

10

J7

1N4004

C1

3 X 1.3 + 1.5

RED 16G

YELLOW 16G

RED 14G, 22

9

10

11

12

13

14

15

16

R17100

R1610K

-

+

1

LM324J

U1:A

D6

1

2

1RLA2

R112.4K

C2

RLA3

C1

2

1N4004

R13

10K

R15100K

R14

5.6K

10K

R9

RED 14G

CURRENT SENSE BOARD

WHITE/BLACK 22G

BLACK 14G, 25 RED 14G, 24

BLACK 14G, 21

8

1

2

3

4

5

6

7

TB8W

TB4

27VD2

R81.5K

R6

1002

3

C2

RLA5

1

1RLA4

D7

R5

0.01

R71.5K

NO

TU

SE

DO

NF

M3

00

OR

FM

15

0

NO

TU

SE

DO

NF

M1

50

RED 22G

BLACK 22G

TO TB5 PIN7 ON FM1000

1

2

3

4

C624,000

C224,000

C124,000

BLUE 16G

WHITE 16G

BLACK 16G

VOLTS

AMPS

BLUE 22G

VIOLET 22G

YEL/WHT 22G

FM1000 ONLY

WHITE/ORG 22G

R19470

10mA

1

2

3

4

J6P2

3

2 1

GREEN 22G

LED PCB

ORG 22G

REV PWR

FWD PWR

R124K7

FAN1

24VDC

14

3 2

S2

M1

10K

R10

D8

D9

D10

SW1

OPTION 01 ONLY

S3

R21

220

R20

220

R22220

Page 18

Power Amplifier ModuleSchematic Drawing

DE

TE

CT

OR

DIO

DE

BIA

SA

ND

TE

MP.C

OM

PE

SA

TIO

N

AG

C

-5V

SW

ITC

HIN

GR

EG

ULA

TO

R

ME

TE

RIN

G

W

10

KR

12

R3

01

0K

-5V

2-

3+

1

LM

32

4J

U5

:A

+5

V

D2

1N

41

48

C1

0

0.0

1u

R1

7

8.2

K

R2

41

.3K

D4

1N

41

48

P3

:6

P3

:1

P3

:2

P3

:3

P3

:9

BA

LA

UD

IO

SC

A

BA

LA

UD

IO

DE

VIA

TIO

N

CO

MP

OS

ITE

R3

84

.7K

P1

:6

CO

NT

RO

LV

OLTA

GE

P3

:8

OU

TO

FLO

CK

RE

VP

WR

FW

DP

WR

R1

9

7.5

K

R2

0

10

2N

39

04

Q1

R2

3

10

K

P4

:2

P4

:1

15V

15

V

C1

70

.01

u

W10

KR

28

W10

K

R3

2

13

-

12

+

14

LM

32

4J

U5

:D

C2

4

0.0

1u

C2

3

0.0

1u

5V

R3

71

00

K

DIO

DE

_B

IAS

R3

6

10

K

R3

3

10

6-

5+

7LM

32

4J

U5

:B

R3

5

10

K

R3

4

47

0

C2

00

.01

u

5678

4321

-Vout

NC

NC

+V

inN

C

CA

P+

GR

N

CA

P-U

3

76

60

C1

3

10

0p

2-

3+

1 LM

32

4J

U4

:A

W 10

KR

21

R4

31

K

-5V

+5

V

C11

0.1

u

C6

4.7

uE

LN

O

C1

8

0.0

1u

C1

5

0.0

1u

1V

I3

VO 78

L0

5

U1

C2

5

4.7

uE

LN

O

15

V1

VI

3V

O 78

12

U2

C3

7

47

uE

LN

O

C1

6

47

uE

LN

O

5V

13

-

12

+

14

LM

32

4J

U4

:D

R2

51

00

K

-5V

R2

61

00

K

C1

4

0.0

1u

-5V

C8

47

uE

LN

O

R2

9

47

0

9-

10

+

8 LM

32

4J

U4

:CC

9

0.0

1u

R1

8

22

K

R1

4

10

K-5

V

R7

10

0

R2

71

0

P2

:11

P2

:10

P1

:7

P2

:1

P2

:7

P2

:6

SC

A

FW

DP

WR

RE

AR

BA

LA

UD

IO

BA

LA

UD

IO

CO

MP

OS

ITE

DE

VIA

TIO

N

R3

1

10

K

P1

:1

FW

DP

WR

ME

TE

R

P2

:2

RE

VP

WR

RE

AR

R2

2

47

0

P1

:2

RE

VP

WR

ME

TE

R

P1

:3

FA

ULT

R1

64

70

P1

:4

DR

IVE

LO

W

R4

21

K

P1

:5

5V

O/P

FE

T_B

IAS

P3

:4&

5

12V

O/P

Page 19

Power Amplifier ModuleSchematic Drawing

RF

OU

T

P1

:8

P1

:9

C4

74

7p

R6

6

47

0

MR

F2

37

Q8

L9

5T

0.2

35

_1

8g

L8

5T

0.2

_1

8g

C4

44

7p

R1

0.1

10

KR

3

C1

47

u

R2

43

K

R4

10

K

C3

5

33

p

C3

4

0.0

1u

C4

5

33

p

L3

2T

0.1

65

22

G

R6

4

10

R5

39

0K

9-

10

+

8 LM

32

4J

U5:C

C2

0.0

1

R6

47

KR

9

2.7

K

R8

18

0

FIN

AL

CU

RR

EN

T

FIN

AL

VO

LTA

GE

R4

41

20

C4

0

0.0

1u

L11

5T

0.2

_1

8g

L1

0

5T

0.2

35

_1

8g

C4

84

7p

D6

28

00

FW

DP

WR C

32

0.0

1u

C4

92

4p

FE

T_

BIA

S

R4

8

120

C4

3

0.0

1u

C3

3

47

p

FE

T_

BIA

S

R4

61

0K

C3

8

0.0

1u

D7

2800

RE

VP

WR

C3

94

7p

+1

2V

L1

5

2T

0.1

75

_2

2g

C4

1

33

p

C3

6

0.0

1u

R6

7220

C2

61

00

p

C4

6

0.0

1u

R4

51

K

FE

T_

BIA

S

R6

5

47

0

MR

F1

71

Q2

C4

20

.01

L1

3

1.5

T0

.17

5_

18

g

L1

4

4T

0.2

35

18

G

C2

8

10

00

p

L1

2

4T

0.1

75

_1

8g

C3

0

12

0p

C2

96

20

p

C3

1

43

p

15

-30

V

RF

IN

(39p

ON

150)

(39p

ON

150)

C4

1000p

HA

RM

ON

ICF

ILT

ER

&C

OU

PLE

RH

AR

MO

NIC

FIL

TE

R&

CO

UP

LE

RC

OM

MO

NT

OF

M150,F

M300,F

M500

CO

MM

ON

TO

FM

150,

FM

300,

FM

500

48V

MR

F150

Q3

FM

150

ON

LY

FM

150

ON

LY

FE

TB

IAS

O/P

FE

TB

IAS

O/P

RF

INR

FIN

R15

1K

12

TL11

TL11

TLIN

E

12

TL10

TLIN

E

C9

1000p

C41

0.0

1u

C43

24p

C47

47p

L8

4T

0.5

L9

3T

0.7

5

L10

3T

0.7

5C

50

47p

FE

TB

IAS

O/P

FE

TB

IAS

O/P

C40

0.0

1u

C5

120p

12

TL8

TLIN

EC

6

620p

C12

180p

C13

33p

12

TL9

TLIN

E

R16

100

C7

0.0

1u

CH

AN

GE

TH

IST

O56//6p8

CH

AN

GE

TH

IST

O56//6p8

10/1

1/9

810/1

1/9

8

56p

10/1

1/9

810/1

1/9

8

R17

22

24V

US

ED

ON

FM

300

&F

M500

US

ED

ON

FM

300

&F

M500

FE

TB

IAS

I/P

FE

TB

IAS

I/P

RF

INR

FIN

R1

22

1 2

TL6

75

OH

MS

1/4

WA

VE

75

OH

MS

1/4

WA

VE

R31

100

CA

DD

OC

K100

CA

DD

OC

KC

20

22p

C11

120p

R14

1K

12

TL7

50

OH

MS

1/4

WA

VE

50

OH

MS

1/4

WA

VE

12

TL5

75OHMS1/4WAVE 75OHMS1/4WAVE

12

TL4

TLIN

E

12

TL3

TLIN

E

12

TL2

TLIN

E

12

TL1

TLIN

E

P1

P2

S1

S2

S3

INP

UT

T1

MR

F171

Q2

C23

0.0

1u

C22

82p

C17

300p

C8

1000p

C3

82p

C2

300p

R4

50

48V

NO

TU

SE

DO

NF

M300

NO

TU

SE

DO

NF

M300

R47

100

250W

100

250W

R32

22

3W

22

3W

R33

22

3W

22

3W

R34

22

3W

22

3W

P1

P2

S1

S2

S3 O

UT

PU

T

T3

MR

F151

Q4

L3

C42

33p

C30

1000p

47u

C29

C27

0.0

1u

C26

0.0

1u

C25

0.0

1u

L7

3.5

T0.6

35

L6

3.5

T0.6

35

C34

6.8

p

C37

39p

L4

3T

0.5

48V

33p

33p

10/1

1/9

810/1

1/9

8

C24

82p

C28

0.0

1u

C31

0.0

1u

C32

0.0

1u

47u

C35

C36

1000p

C38

0.0

1u

D6

2800

D7

2800L5

MR

F151

Q5

P1

P2

S1

S2

S3

INP

UT

T2

P1

P2

S1

S2

S3 O

UT

PU

T

T4

R35

22

3W

22

3W

L11

4T

0.5

C48

47p

C49

24p

RF

OU

TR

FO

UT

RE

VP

WR

RE

VP

WR

FW

DP

WR

FW

DP

WR

C33

47p

C39

47p

R41

120

R45

120

R48

120

R46

130

R37

120

R40

120

R39

120

R36

130

Page 20

Page 21

Module Schematic Control (150 only)

D3

SIL

KS

CR

EE

NB

AC

KW

AR

DS

D3

SIL

KS

CR

EE

NB

AC

KW

AR

DS

(2.2

KK

wM

OD

UL

E)

(2.2

KK

wM

OD

UL

E)

R4

4

10

K

CW

W

CCW

10

KR

21

R2

1

C4

0.0

1u

0.0

1u

13

-

12

+

14

LM

32

4J

U5

:D

9-

10

+

8LM

32

4J

LM

32

4J

U5

:C

AG

C

2-

3+

114

1 LM

32

4J

U4

:A

P1

:9

P1

:10

P1:1

0

P2

:5

P1

:7

TE

MP

TR

IPT

EM

PT

RIP

CO

NT

RO

LV

OLTA

GE

CO

NT

RO

LV

OLTA

GE

FW

DP

WR

FW

DP

WR

RE

VP

WR

RE

VP

WR

C1

6

0.0

1u

0.0

1u

D2

1N

41

48

1N

41

48

D3

1N

41

48

1N

41

48

R1

7R

17

8.2

K

R2

3R

23

10

0

2N

39

04

2N

39

04

Q1

C2

3C

23

0.0

1u

C2

4

0.0

1u

D4

1N

41

48

R3

7R

37

10

K

R4

01

0K

10

K

R3

81

0K

R3

91

0K

10

K

C2

5

0.0

1u

DE

TE

CT

OR

DIO

DE

BIA

SA

ND

TE

MP.

CO

MP

ES

AT

ION

DE

TE

CT

OR

DIO

DE

BIA

SA

ND

TE

MP.C

OM

PE

SA

TIO

N

R4

31

K

8V

-8V

8V

-8V

8V

C1

3

10

0p

10

0p

R1

9R

19

2.7

K

R2

4R

24

22

0

R2

0

10

C11

0.1

u

OV

ER

VO

LTA

GE

PR

OT

EC

TIO

NO

VE

RV

OLTA

GE

PR

OT

EC

TIO

N

6-

5+

7LM

32

4J

U4

:B

5O

V

3.0

V

4.3

6V

33

0u

50

V3

30

u5

0V

C1

C6

4.7

uE

LN

O4.7

uE

LN

O

C7

0.0

1u

C1

0

0.0

1u

0.0

1u

D1

SF

16

3S

F1

63

L1

50

V

R1

100K

R2

10

0K

R1

0R

10

10

K

CW

W

CCW

10

KR

11

R1

31

0K

R1

52

2K

21

34

5

Vin

Vc

GR

N

FB

Vsw

Vsw

U2

LT

1072

24

VS

WIT

CH

ING

RE

GU

LA

TO

R2

4V

SW

ITC

HIN

GR

EG

UL

AT

OR

R5

7.5

K

3.7

9V

R4

1M

33

0u

50

V3

30

u5

0V

C3

L2

8V

1V

I

2G

3V

O 78

L0

8

U1 R

82

7K

C2

70

.01

u0

.01

u

C2

6

0.0

1u

47u

50V

47

u5

0V

C2

C5

47

uE

LN

O4

7u

EL

NO

C8

47

uE

LN

O4

7u

EL

NO

C9

0.0

1u

0.0

1u

R7

4K

7

CW

W

CCW

10K

10

KR

9

CW

W

CCW

10

KR

12

R1

2

R1

4

10K

R1

64

70

47

0

5678

4321

-Vout

NC

NC

+V

inN

C

CA

P+

GR

N

CA

P-U

3

76

60

DR

IVE

LO

WD

RIV

EL

OW

24

V

P1:2

P1:1

FE

TB

IAS

O/P

FE

TB

IAS

O/P

FE

TB

IAS

O/P

FE

TB

IAS

O/P

5V

O/P

5V

O/P

R4

21

K

P3

P2:6

-8V

-8V

-8V

8V

8V

-8V

SW

ITC

HIN

GR

EG

UL

AT

OR

-8V

SW

ITC

HIN

GR

EG

UL

AT

OR

R3

2K

22K

2

(10

oh

ms

Kw

MO

DU

LE

)(1

0o

hm

sK

wM

OD

UL

E)

C1

2

0.0

1u

C1

4

0.0

1u

C1

5

0.0

1u

C2

00

.01

u

C2

1

0.0

1u

C2

2

0.0

1u

R1

8

22

K

CW

W

CCW

10

K

R3

2

R3

6

10

K

ME

TE

RIN

G

C1

9

0.0

1u

R3

1

10

K

R3

3R

33

10

R2

2

47

0

R4

1

47

0

FA

ULT

FA

ULT

RE

VP

WR

ME

TE

RR

EV

PW

RM

ET

ER

RE

VP

WR

RE

AR

RE

VP

WR

RE

AR

FW

DP

WR

ME

TE

RF

WD

PW

RM

ET

ER

FW

DP

WR

RE

AR

FW

DP

WR

RE

AR

DIO

DE

BIA

SD

IOD

EB

IAS

OV

ER

TE

MP

LE

DO

VE

RT

EM

PL

ED

P2:7

P2:8

P2:4

P2:3

P2:2

P2:1

P1:8

P4

R2

6R

26

100K

R2

51

5K

9-

10

+

8 LM

324J

U4:C

13

-

12

+

14

LM

324J

U4:D

6-

5+

7LM

324J

LM

32

4J

U5

:B

R3

01

00

R2

9

10

K

2-

3+

114

1 LM

324J

LM

32

4J

U5:A

CW

W

CCW

10

KR

28

C1

70.0

1u

R2

7

10

C1

8

0.0

1u

8V -8V

-8V

R3

4

10

K

R3

5

10

0

Page 22

Parts list Chassis

Parts list PA Board

Page 23

Parts list PA Board

Page 24

Parts list Synth Board

Page 25

Parts list Synth Board

Parts list LED Board

Page 26

Page 27

PTEK1814 Schooldale Drive

San Jose CA 95124408 448 3342 FAX 408 448 5951

Printed in USA