CJC™ Oil Filtration Systems Efficient removal of particles, water and oxidation by-products from h\\ and hydraulic fluids

r~^-, T?fa

WMM]0©\\(BA

M J © I ©f®o*§ iraimii© i &©[TWfl(D©§

S7/ Visit by Technical Team

O Analysis of requirements

O Research & Development

O Oil sample analysis service

Information: www.cjc.dk

O Technical advice & back-up

O S/JOA? and on-time delivery

O Installation of CJC™ filters

O Test and service

O 0// analysis after installation

O Continuous oil analysis

O F/'/fer /nsert ctengfe sen//ce

O Quick spare part service

O Se/v/ce centers w/orW w/ote

O Technical advice & back-up

http://www.cjc.dk

Manufacturer

C.C.JENSEN A/S * Lovholmen 13 * DK-5700 Svendborg * Denmark Phone: +45 63 21 20 14 * Fax: +45 62 22 46 15 * E-mail: ccjensen@cjc.dk

Manual no.: FH7602101(-uk)

OPERATING MANUAL

CJC Offline Fine Filter HDU 27/- P

Production no: 1636250301

Technical Specifications

Type

Model

Filter insert

General arr. / Assembly drw.

Pump

Electric motor

Control box

Pressure switch

Solenoid valve

Special equipment

Noise level

CJC Offline Fine Filter

HDU 27/27 PH

B 27/27

76 021 01-6 (rev. 1) / 46 020 01-3 (rev. 2)

PH-11-6, 300 1/h (56 022 04-3 (rev. 1)

VEM K21R 71G6 (3 x 440 V, 60 Hz, 0.3 kW, 1.06 A)

_

_

_

_

Operating Instructions for CJC Filter Products

IMPORTANT !

In order to have maximum benefit from your CJC Filter, we suggest that you read through this manual's sections concerning installation and operation prior to the product's installation, and when the product is operated or serviced.

Do not hesitate to contact C.C.JENSEN A/S or your local CJC distributor for any further tech-nical information you may require.

This manual contains information on the installation, operation, and maintenance of the CJC Filter unit based on the specifications of the unit when delivered from our factory. The production no. is stated on the front page. In case post-delivery alterations have been made to the unit, we recommend that you contact C.C.JENSEN A/S or your local distributor for an updated manual.

When ordering spare parts or requesting technical assistance, always state the production (serial) number of the CJC filter unit (see front page of manual and name plate on unit).

Unless special permission has been granted by C.C.JENSEN A/S do not attempt to repair or dismantle the CJC Filter unit or any of its components within the warranty period of the unit (with exception of any dismantling necessary for the replacement of filter elements). Failure to seek the said permission will cause the guarantee on the said parts to be void !

C.C.JENSEN A/S' product liability does not cover technical modifications to the filter unit or its electrical system unless C.C.JENSEN A/S' in writing has accepted such extension of liability.

Operating Instructions for CJC Filter Products

t^ WARNINGS & CAUTIONS - health and safety hazards

The CJC Filter unit is a machine and as such it must be inspected daily - even if CJC Filters in general demand very little maintenance.

Almost all types of oil are potential threats to the environment and as such they must not be drained into ordinary sewers or "dumped" in nature. Always check that all oil carrying components are sealed and tight before operating the CJC filter unit.

Be aware that oil spillage on the floor around the filter unit is a serious safety risk !

Water drained from a filter separator is not clean and must not be drained to ordinary sewers, but be collected in a special container and disposed of in accordance with local regulations for oil and chemical waste.

Used filter elements very often contain harmful substances separated from the oil. Always pack and seal used elements thoroughly until they can be disposed of in accordance with local regulations for oil and chemical waste.

The electrical power supply to the filter unit must be switched off (remove fuses if necessary) when carrying out maintenance, and especially before opening the control box or the terminal box of the electric motor/Repairs of the electrical control systems may only be carried out by trained C.C.JENSEN technicians.

Do not expose the filter unit to ambient temperatures higher than 60 °C (140 °F) as this may harm electrical wires, hoses and other rubber or synthetic components !

The fluid temperature inside the filter unit must never exceed 80 °C (175 °F). Higher fluid temperatures may cause damage to the seals and packings on and in the filter unit.

Operating instructions ^1

When ordering spare parts, always state filter type, production no. and an exact description of the part (drawing and item no. if any).

All item nos. mentioned below refer to drawing nos

A) 76 02101-6 (General arrangement) B) 46 020 01-3 (Assembly drawing)

in this book.

Connection to the System CJC fine filters must be connected to the main system by independent suction and return lines. The filter suction line should be connected to the lowest and most contaminated location of the system tank (very often the bottom drain plug), and the filter outlet (return) line should be led back into the tank close to the suction pipe of the system pump - preferably below the oil surface to avoid oxidation of the oil.

The connection pipes and hoses should be as short as possible. If conditions on the installa-tion site demand for very long pipes the inner diameter of the piping must be increased accordingly and not reduced until immediately before entering the filter.

.Note! Never use fittings with tapered thread in filter or pump.

The electric motor and the pump are connected to the voltage required, preferably over a motor overload protection (not included in the CJC standard supply). Remember to check at start up that the electric motor rotates in correct direction (indicated by arrow on fan cover).

Starting Up Check that inlet and outlet valves (if fitted) are open, and that the vent screw (B-7) on the filter top is open. Then start the pump.

Close the vent screw as soon as liquid is appearing under it (the pump will take some 15 mins to fill the filter).

Vent the filter again after approximately one hour's operation (not necessary if filter is fitted with automatic vent).

Normal Operation When the filter is put into operation with a clean filter insert, the pressure drop over the insert (B-17) is insignificant.

Manual no. FH7602101(-uk)

HDU 27/- P

The pressure gauge (A-3) monitors the pressure drop over the filter insert. The pressure varies with the oil viscosity, but is usually < 0.3 bar. It is not unusual, however, for the pressure to be somewhat higher during the first hour of operation until temperature and flow conditions have stabilized.

As impurities are deposited in and on the filter insert the resistance against the oil flow increases, which is monitored on the pressure gauge. When the pressure reaches 2 bar the free flow area of the insert has been reduced to an extent that the insert must be replaced. For additional safety a 2.8 bar pressure relief valve is integrated in the filter pump.

Filter Insert Replacement When the gauge indicates a pressure drop of 2 bar the filter insert is due for replacement. Before this can be done the filter housing has to be drained.

Stop the pump and close inlet and outlet valve (if any). Untighten the vent screw and drain the housing through.the bottom drain (A-4).

After drainage unscrew the top nut (B-23) and lift off the housing. Unscrew the spring nut (B-29) and remove the spring (B-24) and the spring guide (B-16). Now lift up the insert. This is done easily by means of a CJC Insert Extractor, which can be ordered with the new filter insert.

When all inside parts have been cleaned and all o-rings checked (B-5, B-13) the new insert can be placed in the housing. Before pressing the spring guide in place, check that the o-ring is placed correctly in the groove.Take care not to damage it on the thread of the stay bolt during assembly.

When the spring guide and the spring have been placed, tighten the spring nut first by hand until it touches the spring housing disc, and then with a spanner an additional 4 turns per 27/27 module, making the insert settle. Refit the housing, tighten the top nut (150 Nm) and the filter is ready to be restarted. Remember to close the bottom drain.

The lifetime of the filter insert is dependent of the operating conditions. It is advisable, though, to replace the insert once a year.

0309 le

r Part no.: FA7602101-XY

Filter size Pump size

Free height n

X

1

2

3

4

Filter size

27/27

27/54

27/81

27/108

a

530

780

1050

1315

b

325

575

845

575

Welght-kg

40

48

56

68

Y

A

B

C

D

E

F

G

H

I

J

K

L

Pump size

P-6-DC

P-9-6

P-9-8

P-11-4

P-11-6

P-19-4

P-19-6

PH-9-6

PH-11-4

PH-11-6

PH-19-4

PH-19-6

Design pressure 4 bar Design temp. 80°C

A =018, Oil inlet, (other size optional) B = 2318, Oil outlet/other size optional) C = 1/2" BSP Drain valve D = 1/4" BSP Vent E = Sampling point F = 1/4" BSP Connection for optional pressure switch

Weight: Filter (x) Pump (y) Misc.

15 1

kg kg kg

Total kg

Thte document has b u n prepared by C C Janaan A/S of Svandborg. Denmark, and remains tha property or the company. Re-production or usa of Ihla documant without tha con—nt of CCJanean A/S or Ita autoeldtarlee l> prohbltad. AU rights reserved.

Scale: Customer:

Project:

C.CJENSEN A/S UJVHCXfEN Q. DK-5700 SVENDB0RG. DENMARK FAX NO US 62 22 tt 15 PHONE US 63 21 20 U

CJC Fine Filter type HDU 27/- P General Arrangement

Constr.

Drawn

Appr.

Rev. 1 | g j

Sign Date JSD gj

99.01.04 99.01.04

01.11.06 Drawing no.

76 021 01-6

List of components

at "on HmtMioN swrass

CJC™ Fine Filter HDU27/- P Drawing No.: 76 021 01-6

Item group: F1311

Pos.

1

2

3

4

5

6

7

Article No.

46 020 01-3 #1

56 022 04-3 n

FD33006

FD32662

FD32267

FD32267

FB5601420

Description

CJC™ Fine Filter HDU 27/-

P u m p P & P H

Pressure gauge 063 0-4bar

Drain valve

Profile ring tube fitting 018x3/4"

Profile ring tube fitting 018x3/4"

Sampling point no. 1

Qty.

#1 See [Fine Filters] under [Spares] under [HDU 27/-]

#2 See [Pumps] under [Pump P & PH]

03-2003

n *i > u ». o o *_ C

in o o\

o> C

M

o CM' o

m I

o CM O

£ CO

ois

cu LL

Ol

C

i 2

(NJ Q

0J F<

~

•e

g LL

01

E cu

X

Parts list Filter Size Article No. Pos.

o 27/27

n

in

-*, C

M

CM

U 27/81

rn

T3 27/108

vf

List of components

a® a t "on niiRftnoN WS«MS

CJC™ Fine Filter HDU 27/-Drawing No.: 46 020 01-3

Pos.

1

2

4

5

6

7

8

9

10

11

13

15

16

Article No.

FD32241

FD34018

FD30250

FD34030

FD34086

FD34097

FD34188

FD2200701

FC1600133

FD1200110

FD1200106-670

FD1200106-940

FD1200106-1205

FD32019

FD1601003

FD1601014

FD34016

FD34085

FD35106.

FB1600210

FB1600215

Description

Plug 1/4"

Cupper packing 14x18x2

Stud bolt M8x36

O-ring 295x5,0

. Nitrile

Viton

27/27-54-81

27/108

Usit ring 14,7x22x1,5

Nitrile

Viton

Vent screw 1/4" BSP

Filter base f. HDU 27/-

Stay bolt

27/27

27/54

27/81

27/108

Plug 3/4"

Filter plate

POM

Steel

O-ring 28,17x3,53

Nitrile

Viton

Ball'handle 032

Spring guide

POM

Steel

Qty.

1

1

4

02-2004

List of components

enroll Humwoi ITOHB

CJC™ Fine Filter HDU27/-Drawing No.: 46 020 01-3

Pos.

17

18

19

23

24

26

27

29

30

Article No.

PA5600317

PA5601301

FD30018

FD2600210-1

FD2600210-2

FD2300116

FD1600517

FD35138

FB4800132-27

FB4800132-54

FB4800132-81

FD2300125

FB5900907

Description

Filter insert

A 27/27

B 27/27

27/27

27/54

27/81

27/108

ScrewM4x12

Packing f. filter plate

Nitrile

Viton

Top nut

Spring 4x38x300

CJC Label

Filter housing

27/27

27/54 (and 27/108)

27/81

Nut f. Spring guide

Lower Housing

27/108

Qty.

1

2

3

4

4

1

04-2003

List of components

cic~oa ntntmoH swwss

CJC™ Fine Filter HDU 27/-Drawing No.: 46 020 01-3

Pos. Article No. Description Qty.

FD34047

FS1006

Packing set f. HDU 27/27-54-81

Nitrile

Viton

2 off o-ring 28,17x3,53

1 off o-ring 295x5,0

1 off u sit ring 14,7x22x1,5

FD34046

FS1000

FS1025

Packing set f. HDU 27/108

Nitrile

2 off o-ring 28,17x3,53

2 off o-ring 295x5,0

1 offusitring 14,7x22x1,5

Filter plate set

POM, nitrile

St. steel, viton

1 off filter plate

1 off packing f. filter plate

4 off screw M4x12

04-2003

VCN

7j -J

ff- -Y V

r >•

/ /

co D

l _C

*c_ I

o E >

a a

a QJ CO c o

>N

n •o QJ o >

:5

1 S .c

jlj n

a CO

a •-

>

QJ

a ^

CO

D "

- C

a. _̂

E t:

a o

0

. C

L

flj N

(0

a. e •J

CL

i a

>0

-

a i i o_

<

o 1

0\ 1

CL

CD

OD

1 i

0_

I_I

^ £ 1 0. Q "?

?: i a.

LU

••* a\ i Q

.

u_

vO

Q\ i

0-

C3

1 1 J

. a.

X

1-4

T—

1 .1 a. ,

1-6 i i a. _,

i

*—

i i a.

V

9-6 i I D

_

_l

List of components Cit" Oil HUMTHM SYSTEMS

CJC™ Pump Type P & PH Drawing No.: 56 022 04-3

Pos.

1

3

4

5

6(P)

6(PH)

7

8

9

10

Article No.

FB6204201

FD34002

FD34078

FD30106

FD30107

FB31036

FB31002

FB31051

FB34001

FB31002/PH

FB34001/PH

FD1100111

FD1100102

FD1100103

FD1100104

FD34001

FD34080

FD3000308

FD3000301

FD3000313

FD3000303

FD34064

FD34079

Description

By-pass valve

O-ring 9,6x2,4

Nitrile

Viton

Screw M6x30

Screw M8x30

E-motor f. pump P

PM80-188B24VDC

K21R71 G6 3-phase

K21R 71 G8 3-phase

K21R 71 K4 3-phase

E-motor f. pump PH

K21R71 G6 3-phase

K21R71 K4 3-phase

Shaft f. gear wheel w/sleeve

P-6

- P-9

, P-11

P19

O-ring 7,6x2,4

Nitrile

Viton

Gearwheel w/sleeve

P-6

P-9

P-11

P-19

O-ring 84,5x3,0

Nitrile

Viton

Qty.

1

2

4

4

1

04-2003

List of components

ClCOIl HL1MHI0N STOWS

CJC™ Pump Type P & PH Drawing No.: 56 022 04-3

Pos.

11

12

13(P)

13(PH)

14(P)

14(PH)

15

16

17

18

19

20

Article No.

FD2600415

FD2600409

FD2600408

FD2600407

FD30134

FD30135

FD30133

FD34003

FD34082

i

FD34004

FD34096

FD30004

i FD30006

FD3000309

FD3000302

FD3000312

FD3000304

FD2100216

FD2900465

FD30005

FD34016

FD34085

FD35117

Description

Pump housing

P-6

P-9

P-11

P-19

Key

P-9 5x5x8

P-11 5x5x10

P-19 5x5x18

Shaft seal 17x28x7 f. pump P

Nitrile

Viton

Shaft seal 18x30x7,5 f. pump PH

Nitrile

Viton

Sleeve 14x17x17 f. type P

Sleeve 14x18x17 f. type PH

Gearwheel w/groove

P-6

P-9

P-11

P-19

Pump cover/bracket

Brass plate f. pump

Seeger ring

O-ring 28,17x3,53

Nitrile

Viton

Arrow

Qty.

1

04-2003

List of components Aplasia

QmsMm eifoii HITWWIOH SYSTEMS

CJC™ Pump Type P & PH Drawing No.: 56 022 04-3

Pos. Article No. Description Qty.

(P)

FD34157

FD31157-V

Packing set, complete f. pump P

Nitrile

Viton

2 off o-ring 9,6x2,4

1 off o-ring 7,6x2,4

1 off o-ring 84,5x3,0

1 off o-ring 28,17x3,53

1 off o-ring 21,6x2,4 (by-pass valve)

1 off usitring 43x34,3x2

1 off shaft seal 17x28x7

1 off sleeve 14x17x17

1 off seeger ring

(PH)

FD34183

FD31183-V

Packing set, complete f. pump PH

Nitrile

Viton

2 off o-ring 9,6x2,4

1 off o-ring 7,6x2,4

1 off o-ring 84,5x3,0

1 off o-ring 28,17x3,53

1 off o-ring 21,6x2,4 (by-pass valve)

1 off usitring 43x34,3x2

1 off shaft seal 18x30x7,5

1 off sleeve 14x18x17

1 off seeger ring

04-2003

I I

5"

£

O" j

o ~o

"O

Z)

la a"

tz

00

n fD

o ?•

a

0

8 1

a re

-»

D

ID

O

ID

u -1

a^

O

ID

n

T3

is

5 n

ID

0)

^ >

~* o

o

"*

"

*•

(/

)

ID 1

Q

Jcev

nstr

0m.

Dir

ect

C

urr

en

t.

24

V D

C

1

> . 1

—-•

Ve

ks

els

tro

m.

Alt

ern

ati

ng

Cu

rre

nt.

E

n fa

set.

S

ingl

e P

ha

se.

1X11

0-24

0V 5

0-60

HZ

X n

X

M

ISJ

c .,

o

f~ 'd

Y i

w/

M

"Tl

O

Tre

fa

set.

T

hre

e P

ha

se.

3x22

0-24

0V

50H

z 3x

255-

290V

60

Hz

in

70

N3

,<

3x38

0-41

5V

50H

z 3x

440-

575V

60

Hz

in

zo

u

CJC FILTER INSERT EXTRACTOR v. H^'£M

Stay bolt

To facilitate the job of changing filter inserts in CJC Fine Filters and Filter Separators we have produced a CJC Filter Insert Extractor as shown above.

The CJC Filter Insert Extractor is led over the stay bolt in closed position, and the insert can now be removed in sections by lifting the two handles.

The changing of inserts as shown above is hereby done easier and cleaner.

Therefore, do not forget to order a CJC Filter Insert Extractor when ordering inserts next.

Article number FB4900201

Adjustment of Pressure Gauge

Indicator

Start pressure

Minimum working pressure

Filter before start (Obar)

Disassemble glass

Assemble the glass so that "P-outlet" stands opposite indicator at minimum working pressure

EU Declaration of Conformity for Machinery

Manufacturer:

Address:

hereby confirm that

Machine type:

C.C.JENSEN A/S

Lovholmen 13 DK-5700 Svendborg Denmark

CJC Offline Fine Filter, type

HDU 27/27 P

Phone:+45 63 21 20 14 Fax: +45 62 22 46 15 E-mail: ccjensen@cjc.dk

Production no:

Further we confirm

lG3fc*SP30-/

is in conformity with the provisions of the Machinery Directive (directive 98/37/EC) and with national implementing legislation.

is in conformity with the provisions of the following other EC/EEC-directives:

Directive on pressure carrying equipment (Directive 97/23/EC) concerning material exposed to pressure > 0.5 bar.

The Low-Voltage Directive (73/23/EC) on electric components for application within certain voltage limitations.

The EMC-directive (89/336/EEC) on electro-magne-tic compatibility.

that the following (parts/clauses of) harmonized stan-dards have been applied:

EN 50082-1 EN 50082-2 EN 60204-1

Signature / Date :

Responsible: ~Z^

I