FOCUS ON FOMAS

FOMAS GROUP STRUCTURE

Worldwide Presence

FOMAS SpA Osnago LC Italy (Headquarters)Hot Roll Srl Busano To ItalyASFO SpA Chiuppano Vc Italy

Villamarzana Ro Italy

Bay-Forge Chennai India

FOMAS Dalian China

La Foulerie Carignan France

FOMAS, Inc Colorado USA

FOMAS Do Brasil, Brasil

Production FacilitiesSales Office

Worldwidepresence

1320employees

800’000Manufacturing Area

sq meters

Singapore

St Petersburg

0

30

60

90

120

150

180

2010 2011 2012 2013 BDG

TURNOVER 2010-2012 & 2013 BDG.

M€112

Power Generation (Gas/Steam Turbines/Generators)

Oil and Gas(Off/In shore)

Heat Transfer(Nuclear & Conventional)

134 167132

8536

11

Production line

TURNOVER 2012 : 132 M€

Power Generation (Gas/Steam Turbines/Generators)

Oil and Gas(Off/In shore)

Heat Transfer(Nuclear and Conventional)

Amounts in millions of Euro

- 3 Forging Presses: 3’500T – 6’000T – 11’300T- 3 Rail Integrated Manipulators: 80Tmt–250Tmt–400Tmt- 3 ESR facilities up to Ø2000- 16 Heating Forging Furnaces- 29 Heat Treatment Furnaces- 2 Oil Quenching Tanks- 3 Water Quenching Tanks- 1 Horizontal Spray Quenching Facility- 3 Heat Stability Test Machines (up to 70 ton rotor)- 14 CNC Horizontal lathes- 9 CNC Vertical lathes- 2 CNC Milling-Drilling Machines- 3 CNC Universal machining Centres

FOMAS: Manufacturing Capability

Actual as Forged Weight and Dimension Limits

Max. Dia.: 5’500mm

Max Length: 18’000mm

Max ingot: 125 Ton ESR (equivalent to 170 Tons conventional ingot)

Max. Shipped Weight: 100 Ton

11300 Ton Press

NEW11’300 Ton Press,complete redundancy with the former production lines

Integrated rail Manipulator 400 MTon

Press

803’5002506’000400

Manipulator (Tmt)

11’300

Press (T)

6’000forging capacityTons/Month

Electro Slag Remelting Plant

New 125 Ton ESR ingot equivalent to a conventional ingot of 170 Ton.Pressurised ESR for top quality remelting of special steel & stainless steel under full inert gas atmosphere

Heat Treatment

Every single quality heat treatment process is followed by contact thermocouples attached on the surface of the forgings.8 to 12 different contact thermocouples are located in each heat treatment batch. Temperature uniformity in the full batch is ± 2.5 °C.

Heat Treatment

Capacity28’000 Tons/Month

Water change by cooling tower 6 time per hour.Very high efficiency of the quenching tanks assure consistent through-thickness properties.

Machining

Machining

Capacity30’000 Hrs/Month

N° 3 In House Machine ShopsN° 3 90% FOMAS Controlled Subsupplier

Heat Stability Test

Rotor up to 70 Ton

FOCUS ON QUALITY: Laboratory

FOMAS Lab is approved: S400 (GE AE); ISO/IEC 17025 (STUCK TVO) and is equipped with a Robotized System for Tensile and Impact tests.Specimen dimensions are measured by automatic devices before testing.Specimes are then automatically loaded and tested by the robotized system.

FOCUS ON QUALITY: Laboratory

State-of-the-art equipments for

FOMAS Lab is fully qualified to perform all the required technological tests andchemical analysis.

Approved:S400 (GE AE);ISO/IEC 17025 (STUCK TVO)

hot/cold tensiledrop weight teststress rupture and creep test micro hardnessMicro-graphic/macro-graphic &metallurgical examinationSpectrometer for chemical analysisCarbon and Sulphur content analysisMicrographic, macro-graphic & metallurgical tests

Automatic Ut/Nde - Vertical

Automatic Ut/Nde - Horizontal

Based on FOMAS’ Nuclear Experience and years of outstandingperformances, our Customers recognize us as a consistent & reliable partner.

GAS TURBINES :ALL FRAMES:9 H – 7 H - 9 E – 9FA – 9FB - 9 B- 9FB.05 – 7FA –7FA.05 – 7 E -7FB - 6 B – 6 C – 6FA – 5/2 E – 5M –5C – 5D Main Components Main Materials:Shafts 30NiCrMoV12Compr. Disks 30NiCrMoV15Turbine Disks 30CrMoV4.11Spacers 12Cr Type M152

STEAM TURBINES :HP’s / IP’s LP’s Rotors up to gashed shipping weight of 25 TonsMain Materials: 30CrMoV4.11mod & 30NiCrMoV15

GENERATOR ROTORS :up to shipping weight of 50 TonsMain Material: 30NiCrMoV15

POWER GENERATION ROTATING COMPONENTS G.E. REFERENCE LIST

POWER GENERATION ROTATING COMPONENTS SIEMENS REFERENCE LIST

“European Design”:SGT5-4000F (former V94.3A)SGT5-2000E (former V94.2)SGT6-2000E (former V84.2)SGT6-4000F (former V84.3A)Main Components: Materials: Compr. Disks 26NiCrMoV14.5 (Super Clean)Shafts 26NiCrMoV14.5Torque disks 26NiCrMoV11.5Turbine Disks X12CrMoWVNbN1011 (COST E)Nuts / Rings“US Design”:SGT6-6000G (former W501G)SGT6-5000F (former W501F)SGT6-3000E (former W501D5 / D4)Main Comp. MaterialsShafts 30NiCrMoV15Compr. Disks 30NiCrMoV12Torque Disks 30NiCrMoV12ModTurbine Disks 26CrMoNiVNb8Nuts

First prototype SGT5-7000FMain Comp. Materials:Shafts 26NiCrMoV14.5 (SC)Compr. Disks 26NiCrMoV11.5Torque DisksTurbine DisksNuts

STEAM TURBINES :Polyblock LP’s / IP’s / HP’s Rotors Conventional ND 30/33/37/41Poliblock Nuclear HP / LP’s .Materials: CrMoV & NiCrMoVWeights: up to 40 tons per forging

GAS TURBINES :ALL FRAMES:

GT11N2GT13E2 – GT24 - GT26

Materials:Alstom grades ref. CrMoV & NiCrMoV12% Cr (X12CrNiMoV12 )

Weights: up to 35 tons per forging

STEAM TURBINES :Material COST F (X14CrMoVNbN10 )Poliblock IP’s / HP’s Weights: up to 15 tons per forging

POWER GENERATION ROTATING COMPONENTS ALSTOM REFERENCE LIST

POWER GENERATION ROTATING COMPONENTS MECHANICAL DRIVE GAS TURBINES

GENERAL ELECTRICPGT10PGT25LM2500Main Components: Materials: Compr. Disks 30NiCrMoV12Turbine Disks 30NiCrMoV15Shafts 30CrMoV4.11Spacers 12Cr Type M152

A 286INCONEL 718

SIEMENS (Westinghouse)W101W191W301Main Components: Materials:Shafts 30NiCrMoV15Compr. Disks 30NiCrMoV12Torque Disks 30NiCrMoV12ModTurbine Disks 26CrMoNiVNb8

DISCALOY (Ni base alloy)

ALSTOMGT8C2

Main Components: Materials:

Shafts Alstom gradesDisks CrMoV

NiCrMoV

GALLERY – POWER GENERATION

9H Spool

GALLERY – POWER GENERATION

Generator41 Tons

Power Generation

Oil & GasIchthys Clamps

SM5: OD 2560mm x ID 1160mm x 460mm (14tons)

DM5L: OD 2555mm x ID 1350mm x 460mm (13tons)

Material: 33NiCrMoV14-5 (Modified)

Oil & GasCentrifugal impeller

Profile forging: as forged weight 8700Kg (picture). Pancake would have been 16 Ton.

Maximum ship weight ever manufactured by FOMAS:12 Ton; Size: OD 1760mm height630mm.

Oil & GasTurbine wheel

4 ton high Cr martensitic stainless creep

FOMAS ESR QUALITY

BOP/StacksOil & Gas

BOP/StacksOil & Gas

pre-clad valveOil & Gas

F51 mobile platformOil & Gas

duplex/super duplex BarrelsOil & Gas

FOMAS ESR NORSOKQUALIFICATIONS:

- F51 / 360mm

- F53 / 220mm

Flamanville “Selle de cheval”Heat Transfer - Nuclear

CASK – FXM11compressor bodyHEADS – VVER 1200MWHeat Transfer - Nuclear

ValvesPOWER GEN. – Valves

ValvesPOWER GEN. – Valves

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