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Page 1: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

FOLDING MACHINES

Page 2: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

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REASONS WHY A FOLDER MAKE SENSE !

• Fast setup, makes customer´s press brake more efficient

• No marking on polished, painted or sensitive material

• Larger parts are easily run by a single operator

• Superior ergonomics, parts are supported by the back gauge

• Blank inaccuracy is corrected on the 1st bend

• One set of universal tooling for life of machine

• Programming and operation by non-skilled operators

• Main part of sheet on back gauge during folding

• Less risk of collision with operator during folding

• It is a Green solution

GREEN SOLUTION ADVANTAGES

• All machines are designed and manufactured with focus on protecting

our environment

• High power at minimum energy costs

• Our machines only use energy when actually working

• All movements are driven by motors with low energy consumption

• Minimum maintenance

• Very low noise level to improve the work environment

• No hydraulics therefore no use of oil or leakage

GREEN SOLUTIONS

The motorized folding machines from CIDAN are the right solution for any company that is looking for flexibility in their production and has an environmentally friendly approach with the aim of cutting down on costs. All our machines can run at 100% duty cycle of the stated capacity!

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Page 3: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

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PROFILES / CUSTOMERS

Examples of different customer groups:

END USER EXAMPLE OF PARTSDUCED FOCUS OF THE END USER

Ventilation & Isolation Ductwork and boxes Easy handling of material

Kitchen equipment Tables, exhausts, blowers and work

benches

Folding without marks

Panels Facade, ceiling and elevators Easy handling of material

High accuracy

Roofing and Facades Roofing profiles and flashings Folding without marks

Easy handling of large sheets

Furniture (metal) Wardrobes and various profiles Folding without marks

Doors Doorframes and doorpanels Easy handling of material

White ware production Panels for refrigerators,

freezers etc.

Folding without marks

Easy handling of large sheets

Cabinets Electric cabinets High precision on corners

Sign industry Light boxes and signs Easy handling

Pre-painted sheets

General production Cabinet for machines

Cable trays and vehicle interiors

Tool boxes

Folding without marks

Flexible machine

Easy to use and low tool costs

3

Page 4: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

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KMS

Model FoldingLength

Folding Capacity OpeningHeight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

KMS 25 2550 (100) 2.50 (13) 1.60 (16) 3.70 (0.146)

100 (3.94) 3470x1310x1180 (137x52x46) 2550 (5.610) 1.1 (1.5) 1.5 (2)

KMS 30 3100 (122) 2.00 (14) 1.20 (18) 3.00 (9) 100 (3.94) 4020x1310x1180 (158x52x46) 2900 (6.380) 1.1 (1.5) 1.5 (2)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With motorized back gauge BBG

The CIDAN folding machine model KMS is manufactured in a sturdy all-welded steel construction and as a standard feature both the folding

beam and clamping beam have dual-side drives.

• A strong eccentric that eliminates wear and tear moves the clamping beam and gives the best possible opening and closing speeds.

• KMS is delivered with the CNC-control BasicLink.

The KMS comes in three different versions:

VERSION 1 VERSION 2 VERSION 3

OPTIONS • Motorized back gauge BBG (2–760 mm) (.080”–29.92”) (p. 5) • Clamping beam with high divided tool, height 85 mm (version 2) • Multifold tooling execution with divided rails in all 3 beams (version 3) • Round folding rail, R = 2,5 mm (.098") • Hardened rails and tools (undivided HRC 45, divided HRC 55) • Moveable foot switch on rail (p. 13) • Moveable tool cart for divided tools (p. 13) • Folding beam rail 10 mm or 25mm (.394" or .984")

STANDARD FEATURES • Control System BasicLink with touch screen for input and storage of folding operations (p. 5)

• Clamping beam with straight rail 30° (version 1) • Lower beam rail • Folding beam rail 20 mm (.787”) • Manual crowning of folding beam rail (p. 14)

4

Page 5: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

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KMS

CONTROL SYSTEMBASICLINKBasic Link is a very easy control system with a limited number of functions. The Line by Line programming is done via touch screen with

clear symbols for normal folding or hemming mode. Folding parameters can easily be changed.

BasicLink has the possibility to store 99 programs with 99 steps. In every program step angle, gauge dimension, opening height and hem

functions can be stored. Other functions are parts counter, clock and operation information for the operator.

BACK GAUGESBBGThis back gauge is only for model KMS and it is designed to position and

support the sheet when folding. The back gauge fingers are made of turnable

spring steel to be able to position down to 2 mm and the tools are completely

smooth without indentations to enable folding without leaving marks on the

sheet.

• Working depth 2–760 mm (.080"–29.92") • 8 stop units in back gauge (for a 3100 mm (122") working length) • The back gauge speed is 100 mm(3.94")/second

5

Page 6: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

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K15

Model FoldingLength

Folding Capacity OpeningHeight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

K15-25 2550 (100) 1.75 (15) 1.10 (19) 2.60 (10) 115 (4.5) 3530x1545x1590 (139x61x63) 2055 (4,521) 0.75 (1) 1.1 (1.5)

K15-30 3100 (122) 1.50 (16) 0.90 (21) 2.20 (12) 115 (4.5) 4030x1545x1590 (159x61x63) 2370 (5,241) 0.75 (1) 1.1 (1.5)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With motorized back gauge SBG-15

OPTIONS • Control System ProLink control, with touch screen and graphic programming (p. 19)

• Off line program for ProLink (p. 19) • Motorized straight back gauge LBG or SBG (p. 16) • Ball transfers in back gauge table standard on SBG (option on LBG) (p. 13)

• Solid back gauge fingers (min. measure 6 mm) (.236”) (p. 16) • Squaring arm (p. 13) • Round folding rail, R = 2,5 mm (.098") • Extra foot pedal with keyswitch • Hardened rails and tools (HRC 45) • Moveable foot switch on rail (p. 13) • Increased folding beam speed • K15-30 Kit to extend all rails to 3140 mm (10'-35/8") • Folding beam rail 25mm (0,984")

STANDARD FEATURES • Control System EasyLink, with touch screen for input and storage of folding operations (p. 18)

• Clamping beam with straight rail 30° • Lower beam rail • Double sided folding beam rail 7/10 mm (.275”/.394”) with quick change tooling (bayonet style)

• Folding beam rail 20 mm (.787") with quick change tooling • Manual crowning of folding beam rail (p. 14)

CIDAN folding machine model K15 is extremely quick and easy to use, built in a sturdy all-welded construction with

cast iron legs and side frames. The K15 is built for continuous running under the most demanding conditions. The machine is adapted for

all types of folding of thinner materials.

• An eccentric that minimizes wear and gives the best possible opening and closing speeds drives the clamping beam.

• The eccentric also gives the best possible clamping pressure.

• The clamping beam opens as the folding beam returns so that they are positioned for the next step simultaneously to save time.

6

K25

Page 7: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

7

Model FoldingLength

Folding Capacity OpeningHeight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

K25-25 2550 (100) 2.50 (13) 1.60 (16) 3.70 (0.146) 135 (5.3) 3680x1600x1700 (145x63x67) 3500 (7.700) 1.5 (2) 1.5 (2)

K25-30 3100 (122) 2.00 (14) 1.20 (19) 3.00 (9) 135 (5.3) 4190x1600x1700 (165x63x67) 3685 (8.100) 1.5 (2) 1.5 (2)

K25-40 4050 (159) 2.00 (14) 1.20 (19) 3.00 (9) 135 (5.3) 5180x1600x1700 (204x63x67) 4400 (9.680) 1.5 (2) 2.2 (3)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorized back gauge SBG-15

OPTIONS • Control System ProLink, with touch screen and graphic programming (p. 19) • Off line program for ProLink (p. 19) • Motorized back gauge SBG or LBG (p. 16-17) • Ball transfers in back gauge table standard on SBG (option on LBG) (p. 13) • Squaring arm (p. 13) • Height adjustable back gauge (0–40 mm/1.58”), requires multifold, (p. 16) • Combi clamping beam with 30° straight rail and a 103 mm (4”) high box tooling with radius 1 mm (p. 15)

• Multifold tooling execution with divided lower beam (height 42 mm / 1.65”) and divided folding beam rails (10 mm and 20 mm), requires combi (p. 14)

• Straight rail and box tooling with 0.75 mm radius kit (hardened) • Folding beam rail 25 mm (0,934") or 30 mm (1.4”), with quick change • Round folding rail (R=2.5/5/10mm) • Frequency/servo driven motors for both clamping and folding beams • Hardened rails and tools (undivided HRC 45, divided HRC 55) • Automatic lubrication • Moveable foot switch on rail (p. 13) • Moveable tool cart for divided tools (p. 13) • Extra foot pedal with key switch

STANDARD FEATURES • Control System EasyLink, with touch screen for input and storage of folding operations (p. 18)

• Clamping beam with straight rail 30° • Lower beam rail • Double sided folding beam rail 7/10 mm (.275”/.394”) with quick change tooling (bayonet style) - Not for multifold execution

• Folding beam rail 20 mm (1”), with quick change tooling (bayonet style) -Not for multifold execu-tion

• Manual crowning of folding beam rail (p. 14)

CIDAN folding machine model

K25 is a fast and easy to use

machine made in a sturdy

all-welded steel construction

with cast iron side frames for

stability. The K25 is built for

continuous running under the

most demanding conditions.

This machine covers a wide

range of different usage areas

and is for example appropriate

for the manufacturing industry,

repair workshops, sheet-metal

shops, roofing and sign man-

ufacturers. Both the folding

beam and the clamping beam

have twin drives.

• As a standard feature the machine is supplied with a CNC-control and as option various motorized back gauges. K25 can also be

equipped with our unique Combi clamping beam. The Combi clamping beam with automatic locking makes it possible to change tools in

less than 10 seconds. Tool changes are programmed directly in the control, and thus the tool change is made automatically.

• An eccentric drive that minimizes wear and gives the best possible opening and closing speeds drives the clamping beam. This also gives

the best possible clamping pressure of 13 tons (14US).

• The clamping beam opens as the folding beam returns so they are positioned for the next step simultaneously to save operative time.

7

K25

Page 8: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

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FUTURA PLUSFUTURA

Model FoldingLength

Folding Capacity OpeningHeight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

FUTURA 25 2600 (102) 2.50 (13) 1.60 (16) 3.70 (0.146) 195 (7.7) 3600x2300x1845 (142x91x73) 4195 (9.229) 2.2 (3) 2.2 (3)

FUTURA 30 3100 (122) 2.00 (14) 1.20 (19) 3.00 (3) 195 (7.7) 4100x2300x1845 (161x91x73) 4650 (10.230) 2.2 (3) 2.2 (3)

FUTURA 40 4100 (161) 1.75 (15) 1.10 (19) 2.60 (3) 195 (7.7) 5100x2300x1845 (201x91x73) 5560 (12.232) 2.2 (3) 2.2 (3)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorized back gauge SBG-15

STANDARD FEATURES • Control System ProLink with touch screen and graphic programming (p. 19)

• Automatic adjustment of sheet thickness 0-4.0 mm (0–.157”) manually 4–20 mm (.157”–.787”)

• Lower beam rail • Folding beam rail 10 mm (.394”) and 20 mm (.787”) with quick change tooling

• Combi clamping beam with straight rail 30° excl. high divided tools (p. 15)

• Manual crowning of folding beam rail (p. 14) • Frequency/servo driven motors for both clamping and folding beams, for variable folding speed

• Continuous cooling of the motor for the upper beam

OPTIONS • Motorized back gauge (p. 16–17) with ball transfers as standard (page 13) • With ball transfers as standard (p. 13) • Solid back gauge fingers (min. dimension 6 mm) (.236”) (p. 16) • Squaring arm (p. 13) • Height adjustable back gauge (0-45 mm/1.77”), requires multifold, (p. 16) • Multifold tooling execution with divided lower beam rail and folding beam rails 10 mm (394`) and 20 mm (787`) (p. 15)

• High divided tools 125, 150 or 200 mm height with quick change and C-Shape tools with height 125 or 150 mm, radius = 1.0 mm (p. 15)

• Straight rail and box tooling with 0.75 mm radius kit (hardened) • Round folding rail (R = 2.5 and 4.0 mm) • Folding beam rails 7, 15 and 30 mm (.275”, .591”, 1.181”) • Hardened rails and tools (undivided HRC 45, divided HRC 55) • Automatic lubrication • Automatic stop of folding beam on collision with operator • Moveable foot switch on rail (p. 13) • Laser scanner at folding side of machine (p. 13) • Extra foot pedal with switch • Moveable tool cart for divided tools (p. 13) • Off line program for ProLink (p. 19) • Extra foot pedal with key switch

The CIDAN folding machine FUTURA

has a revolutionary design and mod-

ern look. Our decades of experience

are reflected in both the technology

and design. The machine is efficient at

folding a wide array of parts with a high

demand on precision and rapid adjust-

ments to small lot sizes or single part

production. The FUTURA is incredibly

flexible in its design and is adapted for

production of complex parts with high

precision and productivity.

• The combination of an eccentric tha drives the clamping beam with 30 tons (33US) clamping pressure and dual motors for the folding

beam makes the FUTURA the perfect machine for industrial manufacturing.

• The Futura is prepared for box tools from 125 mm (4.9”) up to 200 mm ( 7.9”) height. Change of tool height does not require any

machine change.

• The FUTURA may also be provided with the Multifold tooling system, i.e. with divided tools in lower and folding beams.

• The multifold system can be combined with a height adjustable back gauge perfect for gauging reverse Z flanges on the back gauge.

In this way all 3 beams will hold divided tooling, making it possible to fold very complicated profiles.

• The clamping beam opens as the folding beam returns so that they are positioned for the next step simultaneously.

8

Page 9: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

9

FUTURA PLUS

Model FoldingLength

Folding Capacity OpeningHeight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

FUTURA PLUS 25 2600 (102) 3.50 (10) 2.20 (13) 5.20 (0.205) 195 (7.7) 3600x2300x1845(142x91x73) 4295 (9.449) 2.2 (3) 1.5+1.5 (2+2)

FUTURA PLUS 30 3100 (122) 3.00 (11) 1.90 (15) 4.50 (0.177) 195 (7.7) 4100x2300x1845(161x91x73) 4750 (10.450) 2.2 (3) 1.5+1.5 (2+2)

FUTURA PLUS 40 4100 (161) 2.50 (13) 1.60 (16) 3.70 (0.146) 195 (7.7) 5100x2300x1845(201x91x73) 5660 (12.452) 2.2 (3) 1.5+1.5 (2+2)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorized back gauge SBG-15

The FUTURA PLUS is a

motorized folding machine

with the maximum capacity

of 3.0 mm (11 ga.) (applies

on 3100 mm (122”) folding

length). The FUTURA PLUS

stands for strength, speed,

flexibility and operational

comfort. The combination of

the ProLink control system,

motorized back gauge and

operation via foot switch

makes it possible for one per-

son to fold parts up to 4100

mm (161”). Our decades of experience are reflected in both its technology and its design. This machine is efficient at folding large parts in

high quantities with precision and it is possible to make rapid adjustments to set up for single part production.

• The combination of an eccentric that drives the clamping beam with 30 tons (33US) clamping pressure dual motors for the folding beam

makes the FUTURA Plus the perfect machine for industrial manufacturing.

• The clamping beam opens as the folding beam returns so that they are positioned for the next step simultaneously.

• With the crowning system, it is possible to make exact bends with high precision and a precise folding radius.

• The FUTURA Plus may also be provided with the Multifold tooling system, i.e. with divided tools in lower and folding beams.

• The Multifold system can be combined with height adjustable back gauge perfect for gauging reverse flanges on the back gauge.

In this way all 3 beams will hold divided tooling, making it possible to fold very complicated profiles.

9

STANDARD FEATURES • Control System ProLink with touch screen and graphic programming (p. 19)

• Automatic adjustment of sheet thickness 0-4.0 mm (0–.157”) manually 4–20 mm (.157”–.787”)

• Clamping beam with straight rail 30° • Lower beam rail • Folding beam rail 15 mm (.591”) and 30 mm (1.18”) with quick change tooling

• Manual crowning of folding beam rail (p. 14) • Combi clamping beam excl. high divided tools • Frequency/servo driven motors for both clamping and folding beams, for variable folding speed

• Continuous cooling of the motor for the upper beam

OPTIONS • Motorized back gauge (p. 16–17) with ball transfers as standard (page 13) • With ball transfers as standard (p. 13) • Solid back gauge fingers (min. dimension 6 mm) (.236”) (p. 16) • Squaring arm (p. 13) • Height adjustable back gauge (0-45 mm/1.77”), requires multifold, (p. 16) • Multifold tooling execution with divided lower beam rail and folding beam rails 10 mm (394`) and 20 mm (787`) (p. 15)

• High divided tools 125, 150 or 200 mm height with quick change and C-Shape tools with height 125 or 150 mm, radius = 1.0 mm (p. 15)

• Straight rail and box tooling with 0.75 mm radius kit (hardened) • Round folding rail (R = 2.5 and 4.0 mm) • Folding beam rails 7, 10 and 20 mm (.275”, .394”, .787”) • Increased folding beam speed (+50%) • Hardened rails and tools (undivided HRC 45, divided HRC 55) • Automatic lubrication • Automatic stop of folding beam on collision with operator • Moveable foot switch on rail (p. 13) • Laser scanner at folding side of machine (p. 13) • Extra foot pedal with switch • Moveable tool cart for divided tools (p. 13) • Off line program for ProLink (p. 19) • Extra foot pedal with key switch

Page 10: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

10

PROPROLINO

Model Foldinglength

Folding capacity Openingheight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

PROLINO 25 2600 (102) 4.50 (7) 2.80 (12) 6.70 (0.264) 200 (7.88) 3800x2570x2085 (150x101x82) 6865 (15,103) 4.0 (5.5) 5.5 (7.5)

PROLINO 30 3100 (122) 4.00 (9) 2.50 (13) 6.00 (0.236) 200 (7.88) 4300x2570x2085 (169x101x82) 7800 (17,160) 4.0 (5.5) 5.5 (7.5)

PROLINO 40 4100 (161) 3.00 (11) 1.90 (15) 4.50 (0.177) 200 (7.88) 5300x2570x2085 (209x101x82) 9670 (21,274) 4.0 (5.5) 5.5 (7.5)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorized back gauge SBG-15

The advantage of the

PROLINO is that it can fold

complex profiles and large

panels with high precision,

increased flexibility and

productivity. The PROLINO

shows significant improve-

ments in profitability com-

pared to a press brake.

The combination of an

eccentric that drives the

clamping beam with 50 tons

(55US) clamping pressure

and dual drive for the folding beam makes the machine perfect for industrial manufacturing.

The clamping beam opens as the folding beam returns so that they are positioned for the next step simultaneously.

With the crowning system it is possible to make exact bends with high precision and a precise folding radius.

The PROLINO can be prepared for tools up to 254 mm (10”) high. Change of tool height does not require any machine change.

The PROLINO may also be provided with the Multifold tooling system, i.e. with divided tools in lower and folding beams.

The multifold system can be combined with a height adjustable back gauge, perfect for gauging reverse Z flanges on the back gauge. In this

way all 3 beams will hold divided tooling, making it possible to fold very complicated profiles.

In this way all 3 beams will hold divided tooling, making it possible to fold very complicated profiles.

10

STANDARD FEATURES • Control system ProLink with touch screen and graphic programming (page 19)

• Manual adjustment of sheet thickness 0-35 mm (0-1.38”) • Clamping beam with straight rail 35`(47 mm/1,85” height) • Lower beam rail • Folding beam rail 15 mm (.591”) and 35 mm (1.38”) • Manual crowning of folding beam rail (page 14) • Frequency/servo driven motors for both clamping and folding beams for variable folding speed

OPTIONS • Motorized back gauge SBG (p. 16–17) with ball transfers as standard (p. 13) • Solid back gauge fingers (min. dimension 8 mm) (.315”) (p. 16) • Height adjustable back gauge (0–65 mm / 2.6”) (requires multifold) • Combi clamping beam with 35° straight rail and 152 mm (6”) or 254 mm (10”) tall box tooling with quick change and C-Shape tools with height 152 mm (6") (p. 15)

• Multifold tooling execution with divided lower beam rail (height 47 mm /1.85”) and divided folding beam rails (15 mm and 35 mm)(p. 14)

• Round folding rail (R=3 mm and 5 mm) • Hardened rails and tools (undivided HRC 45, divided HRC 55) • CNC adjustment of sheet thickness 0–4.5 mm (manually 4.5-35 mm) and CNC crowning of folding beam rail

• Automatic lubrication • Automatic stop of folding beam on collision with operator • Moveable foot switch on rail (p. 13) • Laser scanner at folding side of machine (p. 13) • Extra foot pedal with key switch • Moveable tool cart for divided tools (p. 13) • Off line program for ProLink (p. 19)

Page 11: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

11

PRO

Model Foldinglength

Folding capacity Openingheight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beamkW (hp)

PRO 25 2600 (102) 4.50 (7) 2.80 (12) 6.70 (0.246) 200 (7.88) 3800x2570x2085 (150x101x82) 7170 (15.774) 4.0 (5.5) 5.5 (7.5)

PRO 30 3100 (122) 4.00 (9) 2.50 (13) 6.00 (0.236) 200 (7.88) 4300x2570x2085 (169x101x82) 8130 (17.886) 4.0 (5.5) 5.5 (7.5)

PRO 40 4100 (161) 3.00 (11) 1.90 (15) 4.50 (0.177) 200 (7.88) 5300x2570x2085 (209x101x82) 10500 (23.100) 4.0 (5.5) 5.5 (7.5)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorized back gauge SBG-15

The PRO is our most versatile

machine with many features

as standard. With the inte-

grated back gauge it is possi-

ble to use the machine from

the front for complex parts.

Heavier material and larger

parts can be handled from

the back of the machine to

improve work ergonomics

and increase the quality. It

is possible to replace two

operators with one and still

produce parts up to four

times faster and with better accuracy compared to a press brake.

• Dual drive of clamping beam gives incredible speed and accuracy. The servo drive also increases hemming capacity to 50 tons (55US).

• Segmented tools in lower beam rail, folding beam rail and the divided box tooling can facilitate extremely complicated folding work.

• Automatic folding beam crowning and automatic sheet thickness adjustment for precise folding.

• With high speed and extreme accuracy of the back gauge, exact measuring is ensured and with servo driven folding beam you will

get the right folding angle every time.

• The ProLink CNC control system gives you the opportunity to use simple graphic programming with touch screen, quick changes of the

dimensions and angles on existing profiles.

11

STANDARD FEATURES • Control System ProLink with touch screen and graphic programming (p. 19)

• Combi clamping beam with 35° straight rail and a 152 mm (6") tall box tooling with quick change tooling

• Multifold execution with divided lower beam rail (height 47 mm/ 1.85")

• Folding beam rail 15 mm (.591") and 35 mm (1.38"), with quick change tooling

• Lower beam rail • Automatic crowning of folding beam rail • Frequency/servo driven motors for both clamping and folding beams for variable folding speed

• Automatic adjustment of sheet thickness 0-4.5 mm (0-.177") (manually 4.5-35 mm /.177"-1.38")

• Continuous cooling of the motor for the upper beam

OPTIONS • Motorized back gauge SBG (p. 16-17) with with ball transfers as standard (p. 13)

• Solid back gauge fingers (min. measure 8 mm/.315")(p. 16) • Squaring arm • Height adjustable back gauge (0-65 mm / 2,6”), perfect for gauging reverse Z flanges on the back gauge.

• Box tooling 254 mm / 10” height with quick change locking system (p. 15) • Box tooling 152 mm (6”) in C-shape (p. 15) • Round folding rail (R=3 mm and 5 mm) • Divided folding beam rail 10 mm (.394”) • Hardened rails and tools (undivided HRC 45, divided HRC 55) • Automatic lubrication • Automatic stop of folding beam on collision with operator • Moveable foot pedal on rail • Laser scanner at folding side of machine (p. 13) • Moveable tool cart for divided tools (p. 13) • Off line program for ProLink • Manual front gauge systems (p. 13) • Extra foot pedal with key switch

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12

MEGAPRO

Model Foldinglength

Folding capacity Openingheight

Outer Dimensions**** Weight Motor

mm (") Steel*mm (ga)

Stainlesssteel**mm (ga)

Aluminium***

mm (")

Clampingbeammm (")

Length x Widthx Heightmm (")

kg (Ibs) Clamping beam

kW (hp)

Folding beam

kW (hp)

Megapro 25 2600 (102) 8.0 (0.315) 5.10 (0.201) 10.00 (0.394) 350 (13) 4200x3590x2250 (165x141x89) 10780 (23761) W2x5.5(2x7.5) 2x4.0(2x5.5)

Megapro 30 3100 (122) 6.0 (0.236) 3.80 (10) 9.00 (0.354) 350 (13) 4700x3590x2250 (185x141x89) 11850 (26114) 2x5.5(2x7.5) 2x4.0(2x5.5)

Megapro 40 4100 (161) 5.0 (6) 3.20 (11) 7.50 (0.295) 350 (13) 5700x3590x2250 (224x141x89) 13980 (30807) 2x5.5(2x7.5) 2x4.0(2x5.5)

*at 400 N/mm2–58000 lbf/in2 (psi) – **at 600 N/mm2–87000 lbf/in2 (psi) – ***at 200 N/mm2–29000 lbf/in2 (psi) – **** With Combi clamping beam and motorized back gauge SBG-15

CIDAN folding machine MEGAPRO is built in a sturdy and solid construction, which is important to be able to fold perfect details in 6 mm

(1/4") steel or 4 mm (9ga.) stainless steel (applies on 3100 mm (122") folding length). The sturdy beams withstand the powerful folding

forces by means of a very strong construction. CIDAN model MEGAPRO has many intelligent automatic functions like adjustment of sheet

thickness, folding center and crowning. MEGAPRO also has an automatic tool locking-system as a standard feature.

• Dual servo driven motors for both clamping and folding beams gives an incredibly fast speed and accuracy. Great clamping pressure of

60 tons (66US) for accurate forming

• Automatic adjustment of folding center, folding beam and crowning when your sheet thickness changes.

• The clamping beam opens as the folding beam returns so that they are positioned for the next step simultaneously.

12

OPTIONS • Motorized back gauge SBG (p. 16–17) with double amount of ball transfers as standard (p. 13)

• Solid back gauge fingers (min. measure 9 mm /.315") (p. 16) • Squaring arm • Height adjustable back gauge (0–65 mm / 2.6") perfect for gauging reverse Z flanges on the back gauge

• Divided box tooling 100-150 mm (4" / 5,9") height with automatic locking system

• Hardened rails and tools (undivided HRC 45, divided HRC 55) • Automatic lubrication • Automatic stop of folding beam on collision with operator • Moveable foot pedal on rail • Laser scanner at folding side of machine (p. 13) • Moveable tool cart for divided tools (p. 13) • Off line program for ProLink • Extra foot pedal with key switch

STANDARD FEATURES • Control System ProLink with touch screen and graphic pro-gramming (p. 19)

• Multifold execution with divided lower beam rail (height 51 mm / 2.05") and divided folding beam rail

• Folding beam rails 20 mm (.787”) and 40 mm (1.57”) with quick change tooling

• Automatic crowning of folding beam rail (p. 14) • Frequency/servo driven motors for both clamping and folding beams

• Automatic adjustment of sheet thickness 0–80 mm (0–3.15”)

• Motorized adjustment of folding centre 0–80 mm (0–3.15”)

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13

OPTIONS

SQUARING ARM

Makes positioning of large and narrow parts easier. Available in two lengths

1500mm and 3000mm for left and/or right hand side.

(59") and 3 meter (118").

BALL TRANSFERS

Facilitates positioning of large parts and reduces the risk of scratching the

material. Ball transfers are included as standard on SBG back gauge

MOVEABLE FOOT SWITCH ON RAIL

Simplifies movement of the foot switch. Appropriate when folding is done

on several places along the working width of the machine. Especially

recommended if the machine is equipped with Multifold. Also, great safety

feature when bolted to the floor. When operator engages foot pedal, they

are away from the upcoming folding beam.

TOOL CART

For storage of divided tools. Decreases the risk of damages on the tools

and facilitates tool changes for the operator. It is possible to store divided

rails on the cart and there is room for hand tools for the operators and

machine instructions. The cart is equipped with lockable wheels and pull

handles. Especially recommended if the machine is equipped with Multifold.

LASER SAFETY SCANNER

When operating from the front, the scanner protects in two zones since

it allows different opening heights depending on where the operator is.

When operating from the rear of machine, the machine automatically stops

it a person moves in to the safety area in front of the machine.

13

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14

OUR UNIQUE SOLUTIONS

ECCENTRIC DRIVE OF THE CLAMPING BEAM

A strong eccentric that eliminates wear, moves the clamping beam and

gives the best possible opening and closing speeds. When clamping,

the eccentric gives a very high clamping pressure, which is a great ad-

vantage when hemming.

Hemming capacities app. 30-50% of normal bending capacities.

• High clamping pressure

• Low maintenance

• No oil

• Low noise

MULTIFOLD

Divided tooling for maximum flexibility in every situation!

The lower beam tool is segmented and the back gauge is

adjustable vertically (as option). This caters to parts that

have flanges facing downward into the machine. The fold-

ing beam rail is also segmented which allows the operator

to bend weld tabs and parts with interrupted bend lines.

The Multifold tooling system is normally ordered with the

Combi beam, depending on specific model.

For models: KMS, K25, Futura, Futura Plus, Prolino, Pro,

Megapro

CROWNING

Crowning is an important feature to obtain a perfectly folded part; therefore all of our machines are equipped

with crowning. If the material is thick or thin, soft aluminum or hard stainless steel, short or long or if they

should be folded in the middle of the machine or to the side, the results are always straight and correct. De-

pending on the machine model they are equipped with manual or automatic crowning.

14

Page 15: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

Designed by Date

Scale

Överbalk

1-2921 för katalogTLU 2014-02-21

1:2Arkiv nr

Edition Sheet

Weight Program

Drawing number

Machine type Referens drawing

Drawn by

For dimension without tolerans: ISO 2768 mK

Machined all over unless otherwise noted

Description

Customer

1 / 1 TLU

Inventor

N/A

PETERSEN

GÖTENEDS CIDANMACHINERY

60

34

127

56,5

15°0 ,5°

52 152

31,7

87122,5

PRO/ProlinoC-tool 152mm

30°

78

175

84

Designed by Date

Scale

Överprisma fökatalogTLU 2014-02-20

1:2Arkiv nr

Edition Sheet

Weight Program

Drawing number

Machine type Referens drawing

Drawn by

For dimension without tolerans: ISO 2768 mK

Machined all over unless otherwise noted

Description

Customer

1 / 1 TLU

Inventor

N/A

PETERSEN

GÖTENEDS CIDANMACHINERY

150

23

36

68

176

54,631

106

19

31

Futura C-tool 150mm

0,5°15°

30°

Designed by Date

Scale

Överprisma fökatalogTLU 2014-02-20

1:2Arkiv nr

Edition Sheet

Weight Program

Drawing number

Machine type Referens drawing

Drawn by

For dimension without tolerans: ISO 2768 mK

Machined all over unless otherwise noted

Description

Customer

1 / 1 TLU

Inventor

N/A

PETERSEN

GÖTENEDS CIDANMACHINERY

125

23

35

68

151

54,631

106

19

30

Futura C-tool 125mm

0,5°15°

30°

15

TH

E O

RIGINAL SINCE 19

87

150 C

125 C

152 C

125

150

200

103

102

152

152

254

FUTURA & FUTURA PLUS

FUTURA C-TOOL

MEGAPRO

PROLINO/PROK25

OUR UNIQUE SOLUTIONS

COMBI BEAM (ORIGINAL) AUTOMATIC TOOL CHANGER

We invented and developed the rotating clamping beam, which now is a well-known automatic system for tool changes. The first ad-

vantage you will realize is how extremely easy and fast tools can be changed. You will also notice the generous space around the tools.

When folding large parts from the back of the machine, you will have an abundance of free space behind the clamping beam and tools. A

complete set of divided upper beam tooling for the Combi beam is included, with various shapes and heights as option (model dependent).

Mechanical locking of the Combi beam and a mechanical tooling lock makes it exceptionally easy to change tools. The Combi beam offers

flexibility like no other tooling system, appropriate when folding all types of parts. The tool change is programmed in the control system.

When it is time to change tools the upper beam will automatically raise to its maximum height and the automatic rotation maneuver is

done via the operator's foot pedal.

15

HIGH DIVIDED TOOLING

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1 2 3 4 5 6 7 8 9 10

1 2 3 4 5 6 7 8 9 10 11 12 13 14

16

BACK GAUGES

Solid fingers

Pop-Up fingers

Spring fingers

LBGThe back gauge is designed to position the work piece so exact dimensions are obtained on the folded sheet. The back gauge supports

the sheet when positioning and folding so that the operator does not have to hold it. The front stop units are in spring steel as a standard

feature. Solid front stop units are optional. A servo motor and a belt drive in both sides drive the gauge. It takes less than two seconds to

get an exact positioning of the gauge between 2 and 1000 mm (.080"–39.4"). The stop units can be dropped down automatically in every

program row, this is to avoid any possibility of collision with the stop units when the sheet needs to be rotated.

SBGThis back gauge is equipped with ball screw, linear guides and servo motor for the highest precision possible. All positions are accurate

time after time. The back gauge speed enables the productivity to increase and at the same time decrease the costs of the folding oper-

ation. Front stop units are made of spring steel as a standard feature, solid front stop units are optional. The stop units can be dropped

down automatically in every program row, which prevents any collision with the stop units when the sheet needs to be rotated. Back gauge

panels can be moved backwards when folded details requires free space behind the lower beam tool.

Pop-Up fingers

Spring fingers

• Only for folding machine model K15 and K25 Working depth 2–1000 mm (.080"–39.4")

• 10 x 2 stop units (for a 3100 mm (122") working length)

• Back gauge panels with integrated ball transfers (optional) • Compressed air is needed to activate stop units

• All back gauge positions can be reached in less than two seconds. • Standard working depth 2–1550 mm (0.080”–61”), as an option there are back gauges with 2 m (100”), 3 m (122”) and 4 m (161”) working depth.

• 14 x 3 stop units in back gauge (intended for a 3100 mm (122”) working length and 1550 mm (61”) working depth)

• Back gauge panels with integrated ball transfers • Squaring arm on left and / or right side (optional) • Motorized height adjustment of the back gauge in Multifold execution (optional)

• Compressed air is needed to activate stop units.

16

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17

BACK GAUGES

U-SHAPE

J-SHAPE BACK GAUGE TABLE

For large details like panels, doors and

cabinets,we recommend J-shaped or

u–shaped back gaugetables.

The operator can choose to stand in front

or back of the machine, depending on size

of the parts being folded. Even 3 and 4

meter large parts can easily be folded by

one single operator.

When operating from the back, the opera-

tor swings back the control system screen

and runs the machine with a foot pedal at

the back.

Our back gauge systems are

driven by a servo motor with

ball screw and linear guides

which guarantees very high pre-

cision and accuracy. Each back

gauge position can be reached

within 2 seconds.

Our back gauge system can be

supplied with height adjustable

tables. This is perfect for gaug-

ing reverse z-flanges on the

back gauge.

Height adjustable back gauge

requires multifold execution.

U–shape back gauge is used in combination

with different tooling set-ups and when folding

parts that are large in both width and length.

TABLE SIZES

Back Gauge Model Shape Left section mm ( “ ) Middle section mm ( “ ) Right section mm ( “ )

SBG-J 15–30L J 1550 1135 3100

SBG-J 15–40L J 1550 1135 4100

SBG-J 15–30L-20R J 2050 1135 3100

SBG-J 15–40L-20R J 2050 1135 4100

SBG-U 15–30L-30R U 3100 1135 3100

SBG-U 15--40L-40R U 4100 1135 4100

Available for models K25, FUTURA, FUTURA PLUS, PROLINO, PRO and MEGAPRO

Height adjustment

Ball screw and servo motor

17

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18

CONTROL SYSTEM

EASYLINK EasyLink is a complete and user-friendly control system, fast and

easy to program. EasyLink has the possibility to store 1000 pro-

grams with 99 steps. In every program step angle, gauge dimen-

sion, opening height, clamping pressure and hem pressure can be

programmed.

Some of the possibilities available with EasyLink are copying

programs, incremental dimensioning, and radius folding. From the

touch screen the operator gets clear messages about the pro-

gramming and operation. The Combi beam can be fully integrated

into this control. The touch screen panel is mounted on a rotating

bracket, so that the operator can easily adjust the screen to the

situation.

18

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19

CONTROL SYSTEM

PROLINK With our exclusive ProLink CNC control-system with touch screen the pos-

sibilities are unlimited.

Find an icon in the library: adjust dimensions and angles and the part that

you programmed is what you get!

Because of its ease of use, an unskilled operator can produce perfect

details efficiently and safely.

The control system with its simple functions is very easy to understand

and learn. Interactive graphic pictures are shown to the operator with

instructions like rotate or flip the part- a condition to correctly be able to

produce complicated details. In the control memory you can store a large

amount of programs and you can also store programs on a memory stick

as well. Every program can be saved with a graphical icon, with name and

information. The ProLink calculates cut of size and automatically creates a

program. The finished part is shown with its actual folding sequence. The

touch screen is mounted on a pedant arm that can be rotated for optimal

viewing. It is also possible to turn the screen to the back side of the ma-

chine when folding large details. If you are programming in the office you

can use the offline-software on the computer.

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Page 20: FOLDING MACHINES - prokcssmedia.blob.core.windows.netprokcssmedia.blob.core.windows.net › sys-master... · style) - Not for multifold execution • Folding beam rail 20 mm (1”),

www.cidanmachinery.com

OUR COMPANIES

CIDAN Machinery markets the brand CIDAN world wide, and our machines are sold via dealers and agents in more than 30 countries.

For more than 100 years we have produced sheet metal machinery and now we offer one of the widest machine programs in the market.

Our machines are produced in comprehensive production facilities.

All our machine concepts are based on our own developments and our own patents, and we focus on flexible and simple-to-use solutions of the highest quality.

CIDAN Machinery also manufactures a wide range of coil processing and shears. See separate product catalogue.

USA:CIDAN Machinery Inc.611 Highway 74 South, Suite 700Peachtree City, GA 30269Phone +1 770-692-7230E-mail: [email protected]

SWEDEN:CIDAN Machinery Sweden ABP.O. Box 28SE-533 21 GötenePhone +46 (0) 511 245 20E-mail: [email protected]

DENMARK:CIDAN Machinery Denmark A/SHedevej 44DK-7171 UldumPhone +45 75 89 33 11E-mail: [email protected]

CHINA:CIDAN Machinery Trading Shanghai Co, Ltd.No.1155 Yuanda Road Anting TownJiading District, Shanghai, 201805Phone +86(0) 21-39 50 11 08E-mail: [email protected]

CHINA

SWEDEN

DENMARK

USA

COIL PROCESSING & SHEARING SYSTEMS

www.cidanmachinery.com

Note 1: Machines on photo in the catalogue can be equipped with optionsNote 2: Please refer to the web-site for the latest news and valid product information