food and beverage 2008 e
TRANSCRIPT
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Food &
Your Quality is in Go
L i q u i d H a n
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Company Page 2 - 3
Receiving and storage Page 4
Mixing Page 5 - 6
Processing Page 7 - 10
Cleaning Page 11
Automation Page 12 - 15
Performance spectrum Page 16
Know-how, Experience and Continuous Development -
Its all in the M
Everything that You Need for Your Production:
Reimelt Guth Engineering -
Comprehensive Concepts from a Sin
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C o m p a n y
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MixingStorage CleaningProcessing
Our Goal ...
... a Compreh
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R e c e i v i n g a n d S t o r a g e
MixingStorage CleaningProcessing
Material Receiving and Storage ofLiquid and Powdery Raw Materials.
Picture 1, 2: Outdoor storage tank
Picture 3: Sugar silo
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MixingStorage CleaningProcessing
Picture 1: Inline multi-component mixing systemPicture 2: Metering from raw material containers
Picture 3:Volumetric metering
Mixing Technology
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M i x i n g
Dry Material Handlingand Metering
MixingStorage CleaningProcessing
Picture 1: Minor ingredient handling (dissolving, temperature c
Picture 2: Dry material metering
Picture 3: Dry materials intermediate storage/supply
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Thermal Product Treatment
MixingStorage CleaningProcessing
Picture 1: Preheating/degassing/heating/cooling
Picture 2: Compact system design
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P r o c e s s i n g
MixingStorage CleaningProcessing
Sugar Processing
Picture 1: BigBag handling
Picture 2: Metering screws
Picture 3: Dissolving / pasteurizing / filtering / storage
P r o c e s s i n g
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MixingStorage CleaningProcessing Automation
P r o c e s s i n g
Filtration Systems
Picture 1: MF-system in pilot-plant dimensions
Picture 2: Candle filter package units
Picture 3: Complete line for water processing
Classic filtration technologies for the treatment
of products have belonged to the established
process steps for a long time now.
Today, the application of modern membrane
filtration offers an interesting alternative in
many process areas.
Water treatment is an area where membrane
filtration has a solid placing.
The most varied water qualities, according to
requirements, can be prepared by selection of
the processes and membranes.
Reimelt Guth Engineering also designs and
builds systems with the smallest dimensions,
which, for example, can be found at laborato-
ries for product trials for training and research.
P r o c e s s i n g
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P r o c e s s i n g
MixingStorage CleaningProcessing Automation
Filtration Systems
Picture 1: Ultrafiltration system raw material recovery
Due to the rising prices of raw materials, the
often immense disposal costs and the sharper
environmental regulations, processes for the
recovery of product processing materials (such
as catalysts) are becoming more and more
attractive.
Also the aspect of improved environmental pro-
tection can no longer be ignored. Only so can
the various industry branches fulfill their obli-
gation to the next generation.
To fulfill these requirements, Reimelt Guth
Engineering offers the thermal separation tech-
nology as well as membrane-filtration.
A comprehensive performance spectrum is our
creed.
C l e a n i n g
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MixingStorage CleaningProcessing Automation
Picture 1: CIP System in compact design
Picture 2: Mobile CIP System
CIP-Cleaning/Waste Water Treatment
C l e a n i n g
Today, a modern facility in the food processing
industry without CIP cleaning is unthinkable.
Reimelt Guth Engineering offers classic multi-
tank CIP systems as well as compact satellite
solutions.
Your requirements and needs are always of
primary concern.
Modern system technology comprises not only
cleaning technology but also the handling of
waste water or correspondingly the recovery of
water used in the production process. Welcome
byproducts such as biogas naturally increase
the cost effectiveness of the system.
Today, investments such as these, with regards
to resource conservation and a sustainable use
of the same, are more than worthwhile.
Whether its CIP cleaning or waste water pro-
cessing: Reimelt Guth Engineering is on your
side as a dependable partner.
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A u t o m a t i o n
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Batch Management System of the Future
Modern technology coupled with comfort of
use and operational safety
Web technology, client/server system
SQL data base system, OPC compatible
Connection to ERP-, host systems
Access via Web browser
Operator friendly menu structure
Remote maintenance via VPN / Modem
MES functions such as batch tracking, ware-
house management, etc.
System Visualization Based
on Modern WEB Technology
Clear representation of the production pro-
cess
Simple operation
Integrated error/fault message system
Safe manual operation
Trending analysis
User access via Web browser
Integrated maintenance management
system optionally available
Panel-Based Batch Management
Based on panel-PCs
Windows XP
SQL data base system
Up to two web-clients possible
Local operation
Optional functions:
- Integrated visualisation
- Data import / export
- Remote maintenance
Picture 1: Programming the process automation
Process Management Level
Process Control Level
Produktion Level
PrismaWEB2
PrismaWEB
VisualizationPrismaWEB/PE (Panel Edition)
Web-Client
MixingStorage CleaningProcessing Automation
Web-Client
Web-Client
A u t o m a t i o n
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MES-System
MPI-Bus
Modem
AGV with RWA-AD Scales(radio data transmission)
Profibus Profibus
Ethernet
AGV-Computer
Batch Management SystemPrismaWEB
ProcessVisualization
Access Point
Decentralized PLC forMixer Control
Changing market requirements make it neces-
sary for production systems to be able to adapt
quickly." Just-in-time" production enables
maximum flexibility and minimum storage
capacity requirements.
The supervision of all operation and production
steps by a master control system is further evi-
dence of the extremely high safety level of this
production concept.
Mobile Containers
instead of Stationary Hoppers
The ReciPure mix factory is an innovative and
practical solution. Characteristics of ReciPure
include "product-pure" storage of the raw
materials in bins and the weighing of different
products in the mobile containers that are
assigned to a particular recipe. Cross contami-
nation is therefore eliminated.
Automation of the Future.
Modern factories in the food industry must gua-
rantee production with a high level of quality and
safety.When there is a large number of different
raw materials and changing recipes, there are
very high requirements for a cross contamination-
free production. Important factors include clea-
ning without loss to production capacity and
batch tracking, which is required by the EU as of
January 2005.
MixingStorage CleaningProcessing Automation
B a t c h t r a c k i n g
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Transparent Production -
More than Consumer Protection.
The Traceability of Batches and Raw Materials
is Becoming Increasingly More Important
In food production a continuous transparency
of production processes has already become
a quality and competition factor.
A transparent production quickly enables the
identification and elimination of faulty products
and the recognition of deviations in the product
properties. This, therefore,offers a far more
constant product quality.
The main idea behind traceability is that all
raw materials that are used in the production
are exactly identifiable and this information,
along with the food production dates, are
archived for later evaluation.
Because raw materials are also stored and
moved in a production plant, it is much safer
to identify them just before adding them to the
process and to store the data for traceability.
Reimelt system controls offer a variety of possi-
bilities from batch detail reporting to traceability.
In the later case, data is available for the pro-
cess management level or directly evaluated in
the Reimelt system. The open architecture of
the batch management system PrismaWEB
enables the traceability necessary for the inter-
facing of bar code readers, mixer controls,ERP
systems etc.
MixingStorage CleaningProcessing Automation
P e r f o r m a n c e s p e c t r u m
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EngineeringConsultation InstallationProject management Start-up & Training
Sophisticated Planning
for a Perfect Result.
Your Quality is in Good Hands
The realization of this claim can only be rea-
ched, when one considers who is behind it all:
It is people, and that is not in the sense of a
production factor.
There is first and foremost you, our customer,
with your demands for a modern and profitable
company.
But there are also our employees, a compre-
hensive team of specialists and experienced
personnel, qualified installers and start-up tech-
nicians with the necessary vision for the imple-
mentation of a total concept.
Challenge us! Were looking forward to it.
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Reimelt Guth Engineering
Geschftsbereich der Reimelt Henschel GmbH
Fichtenstrae 36
76829 Landau, GermanyTel. +49 6341 9569-0
Fax +49 6341 9569-15
www.reimelt-guth.de
CopyrightReimeltG
uthEngineering
RGE-l
iquids/20081.
D
Reimelt Components, Rdermark
Reimelt FoodTechnologie, Rdermark
Reimelt Guth Engineering, Landau
Reimelt Henschel MischSysteme, KasselReimelt Corporation,
Tampa,Florida
Reimelt Korea Corp., Seoul
Reimelt (GmbH) UK Ltd.,London
Reimelt Ltda.,So Paulo, Brazil
Reimelt Henschel Asia Ltd., Hong Kong
Reimelt Henschel Trading (Shenzhen) Co. Ltd.
Reimelt France E.U.R.L.,Venissieux / Lyon
Global Presence