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Perfection in Automation www.br-automation.com Perfect textile production

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Page 1: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automationwww.br-automation.com

Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA

Perfection in Automationfor the textile industry

Perfect textile production

COMPANY HEADQUARTERS

Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]

120 offices in more than 50 countries - www.br-automation.com/contact

MM

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by B

&R.

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right

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ed.

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mar

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rese

nted

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the

prop

erty

of t

heir

resp

ectiv

e co

mpa

ny. W

e re

serv

e th

e rig

ht to

mak

e te

chni

cal c

hang

es.

Spooling & threading

Printing

Man-made fiber processing

Knitting

Washing

Fiber preparation

Weaving

Weaving preparation

Spinning

Stretching

Page 2: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automationwww.br-automation.com

Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA

Perfection in Automationfor the textile industry

Perfect textile production

COMPANY HEADQUARTERS

Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]

120 offices in more than 50 countries - www.br-automation.com/contact

MM

-E00

633.

435

© 2

006

by B

&R.

All

right

s re

serv

ed.

All

trade

mar

ks p

rese

nted

are

the

prop

erty

of t

heir

resp

ectiv

e co

mpa

ny. W

e re

serv

e th

e rig

ht to

mak

e te

chni

cal c

hang

es.

Spooling & threading

Printing

Man-made fiber processing

Knitting

Washing

Fiber preparation

Weaving

Weaving preparation

Spinning

Stretching

Page 3: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automationwww.br-automation.com

Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA

Perfection in Automationfor the textile industry

Perfect textile production

COMPANY HEADQUARTERS

Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]

120 offices in more than 50 countries - www.br-automation.com/contact

MM

-E00

633.

435

© 2

006

by B

&R.

All

right

s re

serv

ed.

All

trade

mar

ks p

rese

nted

are

the

prop

erty

of t

heir

resp

ectiv

e co

mpa

ny. W

e re

serv

e th

e rig

ht to

mak

e te

chni

cal c

hang

es.

Spooling & threading

Printing

Man-made fiber processing

Knitting

Washing

Fiber preparation

Weaving

Weaving preparation

Spinning

Stretching

Page 4: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automation for the textile industry

Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.

SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.

Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.

Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.

Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.

Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.

24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.

Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.

Combing■Maximum nipping speed [nips/min -1]

■Optimized comb movement

■Precise gripper control

Weaving■ Highest level of filling insertion

performance

■ Configurable drum sequencers

for relay nozzles

■ Simple integration of

auxiliary devices

Printing■Highest level of synchronization

performance

■Highly precise angular resolution

■Flexible grouping of printing units

Ironing & Folding■Flexible sequence control system

■Tension control

■Highly precise temperature control

■Flexible product size

Textile finishing■Optimal straightening with integrated

Pattern Control System

■Dyeing and coating

■Integrated tension control

Nonwovens production■Geotextile systems

■Needle punching machines

■Spun-bonded web systems

■Stretching units

■Cutting machines

■Winding machines

Washing, dyeing, bleaching■Flexible wash program

■Material flow monitoring with

barcode reader

■Configuration of machinery

■Central monitoring of machine stations

Extruding■Control of screw drive

■Start-up profile

■Melt pressure control

■Configurable zone assignment

■Synchronization of the total system

■Configuration of the subsequent devices

Fiber preparation■Control of entire line:

Opening, cleaning, mixing, carding

■Intelligent networking

of machinery

■Modular machinery concept

Weaving & Braiding■Warp and weft thread monitoring

■2D and 3D braided fabric

■Variable profiles of braided groups

■Short preparation times

Stretching

■Fast measurements of scanning disk

■IntegratedFFT analysis

■Controlled yarn uniformity

■Automatic can changer

Knitting■Simple integration of pattern data

■Many knitting pattern variations

■Electronic needle selection

■Short set-up procedure

Winding■Precise tension control

■Highest level of synchronization

performance

■Variable winding patterns

■Networked spooling stations

■Highest winding speeds

Spinning■High precision movement of ringbank

■Automatic broken thread repair

■Automatic coil change and transport

Page 5: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automation for the textile industry

Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.

SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.

Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.

Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.

Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.

Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.

24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.

Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.

Combing■Maximum nipping speed [nips/min -1]

■Optimized comb movement

■Precise gripper control

Weaving■ Highest level of filling insertion

performance

■ Configurable drum sequencers

for relay nozzles

■ Simple integration of

auxiliary devices

Printing■Highest level of synchronization

performance

■Highly precise angular resolution

■Flexible grouping of printing units

Ironing & Folding■Flexible sequence control system

■Tension control

■Highly precise temperature control

■Flexible product size

Textile finishing■Optimal straightening with integrated

Pattern Control System

■Dyeing and coating

■Integrated tension control

Nonwovens production■Geotextile systems

■Needle punching machines

■Spun-bonded web systems

■Stretching units

■Cutting machines

■Winding machines

Washing, dyeing, bleaching■Flexible wash program

■Material flow monitoring with

barcode reader

■Configuration of machinery

■Central monitoring of machine stations

Extruding■Control of screw drive

■Start-up profile

■Melt pressure control

■Configurable zone assignment

■Synchronization of the total system

■Configuration of the subsequent devices

Fiber preparation■Control of entire line:

Opening, cleaning, mixing, carding

■Intelligent networking

of machinery

■Modular machinery concept

Weaving & Braiding■Warp and weft thread monitoring

■2D and 3D braided fabric

■Variable profiles of braided groups

■Short preparation times

Stretching

■Fast measurements of scanning disk

■IntegratedFFT analysis

■Controlled yarn uniformity

■Automatic can changer

Knitting■Simple integration of pattern data

■Many knitting pattern variations

■Electronic needle selection

■Short set-up procedure

Winding■Precise tension control

■Highest level of synchronization

performance

■Variable winding patterns

■Networked spooling stations

■Highest winding speeds

Spinning■High precision movement of ringbank

■Automatic broken thread repair

■Automatic coil change and transport

Page 6: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automation for the textile industry

Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.

SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.

Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.

Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.

Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.

Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.

24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.

Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.

Combing■Maximum nipping speed [nips/min -1]

■Optimized comb movement

■Precise gripper control

Weaving■ Highest level of filling insertion

performance

■ Configurable drum sequencers

for relay nozzles

■ Simple integration of

auxiliary devices

Printing■Highest level of synchronization

performance

■Highly precise angular resolution

■Flexible grouping of printing units

Ironing & Folding■Flexible sequence control system

■Tension control

■Highly precise temperature control

■Flexible product size

Textile finishing■Optimal straightening with integrated

Pattern Control System

■Dyeing and coating

■Integrated tension control

Nonwovens production■Geotextile systems

■Needle punching machines

■Spun-bonded web systems

■Stretching units

■Cutting machines

■Winding machines

Washing, dyeing, bleaching■Flexible wash program

■Material flow monitoring with

barcode reader

■Configuration of machinery

■Central monitoring of machine stations

Extruding■Control of screw drive

■Start-up profile

■Melt pressure control

■Configurable zone assignment

■Synchronization of the total system

■Configuration of the subsequent devices

Fiber preparation■Control of entire line:

Opening, cleaning, mixing, carding

■Intelligent networking

of machinery

■Modular machinery concept

Weaving & Braiding■Warp and weft thread monitoring

■2D and 3D braided fabric

■Variable profiles of braided groups

■Short preparation times

Stretching

■Fast measurements of scanning disk

■IntegratedFFT analysis

■Controlled yarn uniformity

■Automatic can changer

Knitting■Simple integration of pattern data

■Many knitting pattern variations

■Electronic needle selection

■Short set-up procedure

Winding■Precise tension control

■Highest level of synchronization

performance

■Variable winding patterns

■Networked spooling stations

■Highest winding speeds

Spinning■High precision movement of ringbank

■Automatic broken thread repair

■Automatic coil change and transport

Page 7: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automation for the textile industry

Trend-setter in textile machine manufacturingB&R has many years of experience in the automation of textile machines. Many well known machine manufacturers place their trust in the innovative strength of B&R products, and in doing so have increased their technological competitive advantage in their respective markets. B&R provides integrated automation solutions for all types of textile machines, and is therefore the ideal partner for those seeking a total solution.

SafetyETHERNET Powerlink Safety is a safety concept that replaces the traditional safety wiring with intelligent electronics. The fastest safety circuit response times, combined with the highest flexibility in the automation architecture design, make compact machine and line constructions possible. These can be implemented easily, with absolute freedom in design, and with a level of safety that cannot be topped.

Increased machine efficiencyThe ACOPOSmulti drive family, developed especially for multi-axis operation, brings together a whole range of advantages for textile machine manufacturing. In particular, the devices can be equipped with various cooling systems, which means that they can be cooled optimally no matter how or where they are installed - even in the toughest environments. Because the servo drives are extremely compact, they can be installed in smaller switching cabinets.

Lasting valueAs a partner of many machine manufacturers, B&R is well aware of the importance of long-term product availability for our customers. Through careful analysis and selection of all components used, B&R ensures that all products meet the highest standards for technical quality, reliability, and long-term availability. The scalability and compatibility of the hardware provide the foundation for reusability.

Total cost of ownershipSystem decisions are being made more and more with the total cost in mind. B&R supports their customers by ensuring a high degree of availability, uniform operation, a modular device structure, total system compatibility, and a worldwide support network. A partnership that pays off.

Open and flexible architectureB&R systems are open for standard communication interfaces, both at the machine and the ERP level. The same PLC software can be used in any and all devices. Only the communication medium and the protocol must be configured. Dynamic I/O configurations allow the same software to be used for different hardware topologies. The result is a cost-efficient and highly flexible solution.

24 hours a day / 7 days a weekThe machine and system manufacturing industry demands availability 24/7. As a highly-qualified international partner, B&R offers intuitive diagnostics functions, remote diagnostics, open interfaces, and worldwide availability of all automation components. These factors ensure unobstructed production without unnecessary delay times.

Networked production linesJust like in sports, integrated production lines rely on the effort of the entire team. As a solution provider, B&R has the technology to optimize your whole system. Real-time industrial Ethernet is the foundation for synchronized interactions between individual sub-processes.

Combing■Maximum nipping speed [nips/min -1]

■Optimized comb movement

■Precise gripper control

Weaving■ Highest level of filling insertion

performance

■ Configurable drum sequencers

for relay nozzles

■ Simple integration of

auxiliary devices

Printing■Highest level of synchronization

performance

■Highly precise angular resolution

■Flexible grouping of printing units

Ironing & Folding■Flexible sequence control system

■Tension control

■Highly precise temperature control

■Flexible product size

Textile finishing■Optimal straightening with integrated

Pattern Control System

■Dyeing and coating

■Integrated tension control

Nonwovens production■Geotextile systems

■Needle punching machines

■Spun-bonded web systems

■Stretching units

■Cutting machines

■Winding machines

Washing, dyeing, bleaching■Flexible wash program

■Material flow monitoring with

barcode reader

■Configuration of machinery

■Central monitoring of machine stations

Extruding■Control of screw drive

■Start-up profile

■Melt pressure control

■Configurable zone assignment

■Synchronization of the total system

■Configuration of the subsequent devices

Fiber preparation■Control of entire line:

Opening, cleaning, mixing, carding

■Intelligent networking

of machinery

■Modular machinery concept

Weaving & Braiding■Warp and weft thread monitoring

■2D and 3D braided fabric

■Variable profiles of braided groups

■Short preparation times

Stretching

■Fast measurements of scanning disk

■IntegratedFFT analysis

■Controlled yarn uniformity

■Automatic can changer

Knitting■Simple integration of pattern data

■Many knitting pattern variations

■Electronic needle selection

■Short set-up procedure

Winding■Precise tension control

■Highest level of synchronization

performance

■Variable winding patterns

■Networked spooling stations

■Highest winding speeds

Spinning■High precision movement of ringbank

■Automatic broken thread repair

■Automatic coil change and transport

Page 8: for the textile industry Perfection in Automation · 2011-12-30 · Perfection in Automation for the textile industry Trend-setter in textile machine manufacturing B&R has many years

Perfection in Automationwww.br-automation.com

Argentina • Australia • Austria • Belarus • Belgium • Brazil • Bulgaria • Canada • Chile • China • Croatia • Cyprus • Czech Republic Denmark • Egypt • Emirates • Finland • France • Germany • Greece • Hungary • India • Indonesia • Ireland • Israel • Italy • Japan Korea • Kyrgyzstan • Malaysia • Mexico • The Netherlands • Norway • Pakistan • Poland • Portugal • Romania • Russia • Singapore Slovakia • Slovenia • South Africa • Spain • Sweden • Switzerland • Taiwan • Thailand • Turkey • Ukraine • United Kingdom • USA

Perfection in Automationfor the textile industry

Perfect textile production

COMPANY HEADQUARTERS

Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. B&R Strasse 1 5142 Eggelsberg AustriaTel.: +43 (0) 77 48 / 65 86 - 0 Fax: +43 (0) 77 48 / 65 86 - [email protected]

120 offices in more than 50 countries - www.br-automation.com/contact

MM

-E00

633.

435

© 2

006

by B

&R.

All

right

s re

serv

ed.

All

trade

mar

ks p

rese

nted

are

the

prop

erty

of t

heir

resp

ectiv

e co

mpa

ny. W

e re

serv

e th

e rig

ht to

mak

e te

chni

cal c

hang

es.

Spooling & threading

Printing

Man-made fiber processing

Knitting

Washing

Fiber preparation

Weaving

Weaving preparation

Spinning

Stretching