ford kuga/mondeo/focus/s max 2.5 t volvo c30/s40/s80 ......installation instruction ford...
TRANSCRIPT
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:1
The product described in the guidance was developed, manufactured and controlled consi-
dering the necessary safety reguirements.
The product must be installed properly to ensure a proper function and avoid danger for
persons and things.
Please read this installationguide inclusive safety instructions carefully.
Scope of supply:
quantity article
1x tuningbox
1x loom
1x bridge plug
1x fastening kit
1. Open the hood.
2.Turn the ignition off!
3.Remove the ignitionkey!
4.Close and lock all doors!
5.Do not open any doors while installing the tuning-
kit!
6.Wait 5 minutes before beginning the installation
In order to avoid damages at electronic vehicle com-
ponents, you have to be sure that you have done all
necessary methods for electostatic discharge .
Install the electronic in an waterproof and vibrati-
onless place. Do not make any changes at the tuning-
kit!
Do not expand or shorten the loom.
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:2
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
overview:
The tuningkit has to be attached to the following points::
rail pressure sensor ( Seite 3 )
boost pressure sensor ( Seite 4 )
throttle switch sensor ( Seite 5 )
12V-connection ( Seite 6 )
required tools:
cutter
preparation:
Move the individual strands of the loom to the associated plug connectors
Put the required tools by your side ( if needed )
Take the fastening material at your side
To get the maximum power gain , you have to use „super plus“ (98 ROZ)
railpressure sensor boost pressure sensor 12V –connection throttle switch sensor
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:3
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
unplug the old rail pressure plug
connect the new rail pressure connector
1. rail pressure sensor
Loosen first the original
rail pressure sensor
connector from the rail
pressure sensor
Connect it to the female
connector of the new
harness
Now connect the rail
pressure sensor connec-
tor on the new harness
to the rail pressure sen-
sor of the motor
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:4
EINBAUANLEITUNG
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
unplug the old boost pressure plug
connect the new boost pressure connector
2. boost pressure sensor
Loosen first the original
boost pressure sensor
connector from the
boost pressure sensor
Connect it to the female
connector of the new
harness
Now connect the boost
pressure sensor connec-
tor on the new harness
to the boost pressure
sensor of the motor
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:5
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
unplug the old throttle switch sensor plug
connect the new throttle switch sensor connector
3. throttle switch sensor
Loosen first the original
throttle switch sensor
connector from the
throttle switch pressure
sensor
Connect it to the female
connector of the new
harness
Now connect the throttle
switch sensor connector
on the new harness to
the throttle switch sen-
sor of the motor
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:6
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
negative pole Positive pole
5. Connect to 12V power
Connect the red wire of
the cable set to the positi-
ve pole of the battery
Connect the black wire of
the cable set to the nega-
tive pole of the battery
installation instruction
Ford Kuga/Mondeo/Focus/S-Max 2.5 T
Volvo C30/S40/S80/V50/V70/S70/C70 2.5 T
Datum: 04.02.2013 Seite:7
6. tuningbox
Finally install the cable
towards a suitable positi-
on
The plugs must be enga-
ge, so that a safe connec-
tion is ensured
Fix the cable with cable
ties
Connect the tuningbox to
the new loom
7. jumper plug
By using the jumper the
vehicle is put in the origi-
nal condition.
As soon as you connect
the cable loom with the
jumper plug the car is in
original condition.