ford® Super Duty® 2011-2016 ford® Super Duty®

It is strongly recommended that this product be installed by a professional.

Installation of this product requires cutting of your factory installed grille. Your factory grille will be unusable after it has been cut.

This product may have more surface area than your factory grille. It may reduce air�ow. Reduction in air�ow can potentially lead to overheating or other mechanical issues.

important

kit includes

Rigid Grille #41580

30" RDS-Series Light Bar

Stainless Steel Mounting Tabs

Mounting Nuts

½” Mounting Screws

¾” Mounting Screws (8)

Optional Self-Tapping Screws (20)

(1)

(1)

(4)

(28)

(12)

(8)

(20)

®

LED grille installation instructions

Includes 30" RDS-Series

Always disconnect battery before servicing any fuses or electrical system.

step 2

Cut along perimeter of grille. Leave four corner shelves in place. Use the following procedure for removal.

2a. Place the grille shell face down on a �at surface.

2b. Cut plastic snap-�t tabs holding chrome u-shaped trim pieces in place. Remove trim pieces.

2c. Cut along perimeter of grille. Leave the four corner shelves in place, cut around them.

2d. Use a Dremel® tool or �le to take down any sharp edges on the remaining grille shell.

Remove factory grille from vehicle.

step 1

Be sure to leave these corner shelves in place for new grille to sit on.

2b. 2c.

step 3step 3step 3

Place grille shell face up on table. Set your new grille in place.

Examine the mounting tab locations. Note where the face of the grille will sit in each location.

Hold the grille in place as you intend to mount it and look for any gaps.

Make smooth, large radius bends by gently pressing the grille over your knee or any soft surface. Rework the grille as needed to get the �t you want.

3a.

3b.

3c.

step 4

Your new grille attaches to your factory grille shell using stainless steel screws. In most mounting locations, you will simply need to drill a hole through the plastic grille shell and secure the grille with a nut & bolt. In other locations, you will use custom hardware “tabs” to clamp onto the grille shell. It may be necessary to create space for the nut and bolt or mounting tab by removing some plastic with a Dremel® tool. It may not be easy to use a nut & bolt in certain locations. We have provided self-tapping screws to be used as needed – but you should try to use a nut & bolt wherever possible.

Place grille shell face down on table. Set new Rigid grille in place. Make sure it is centered on the grille shell and situated how you want it.

Examine the mounting tab locations. Note where the bolt and/or mounting tab will go in each location. Trim plastic from the area outside the mount location as needed.

Bend all of the grille mounting tabs inward or outward as needed to get them all �ush with the grille shell surface. If this is not done, your grille may be pulled out of the desired positioning when you start to tighten the screws.

Drill holes through grille shell at all standard nut and bolt mount locations. Insert and tighten all nuts and bolts.

Assemble four mounting tabs as shown below. Insert #8 x ¾” screws into holes in mounting tabs. Attach and tighten #8 nylon insert lock nuts. A second lock nut will go on each screw when the tab is mounted.

Install each assembled mounting tab into the four slotted grille “tabs” along the top. The thin plastic rib on the grille shell should be sandwiched between the tab and the grille.

4a.

4b.

4c.

4d.

4e.

4f.

4e. Assemble mounting tabs with hardware.

4f. Insert assembled mounting tabs as shown here.5a. Install the Rigid Industries 30’’ RDS-Series light to Grille.

4f.

4e.

5a. 5b.

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779 N Colorado St, Gilbert, AZ 85233 • 855-760-5337 • www.rigidindustries.com

For warranty information, visit www.rigidindustries.com/about/warrantyWARRANTY INFORMATION

Your installation is now complete.Welcome to the Rigid Nation!

Install the Rigid Industries 30’’ RDS-Series light with the (4) 1/4 20 x 3/4 long SS button head screws and (4) 1/4 20 SS washers provided with the grille. Use the nuts and plastic locking retainer, provided with the light.

Note: Make sure to use 3/4’’ screws included with grille kit. Do not use 1/2’’ screws included with light.

Re-attach the grille shell to your vehicle.

Wire light(s) according to the instructions included with light(s). Take care to avoid any heat sources and sharp or abrasive surfaces.

Once your lights are wired, position your vehicle on a �at surface, facing a wall. Adjust aim on your light so that the beam is pointing in the vertical direction you want.

step 5

5a.

5b.

5c.

5d.

PKG-IS-075-B

Rigid Industries, Rigid, and RDS-Series are registered and/or unregistered trademarks of JST Performance, LLC, a Delaware limited liability company d/b/a Rigid Industries.