for.tec. incinerators

FOR.TEC. Forniture Tecnologiche Srl

Waste incinerators and industrial ovens

Office: Corso Matteotti, 59 - Sparanise (CE) Workshop: Via Appia km 186.900 - Francolise (CE)

Tel. +39 0823.88.11.05 Fax +39 0823.88.28.89 Email: [email protected]

www.fortec-inceneritori.it

Waste incinerators

Crematories

Industrial ovens

For.Tec. is leader on design, construction, installation and selling of high-

tech ecologic plants. Our strength and pride derive from plants for waste

incineration, fumes treatment and water depuration.

Thanks to collaboration and know-how of our technicians, we can offer

plants with a high engineering value, to satisfy any customer needs. Our pro-

duction follows accurate processes and guarantees constant quality, com-

pliance with delivery terms and high reliability.

Besides the ordinary guarantee we can offer a period of planned maintenan-

ce, to keep a high level of efficiency and security of our incinerators.

Our spare parts service is able to provide an efficient service in a short time

in the entire world.

Our production includes:

Hospital waste incinerator

Pyrolytic Oven

Pet Crematory

Pyro

lysis

Crematory

Industrial waste incinerator

Carcass incinerator

Animal incinerator

FORTEC Organic waste incinerator

Animal incinerator

Animal incinerator

Medical waste incinerator





FORTEC

FO

RT

EC

FORTEC

Organic waste incinerator

Org

anic w

aste

incin

era

tor

Pyrolytic Oven

Pyrolytic

Oven

Crematory

Crematory

Crematory

Pet Crematory Organic waste incinerator Pyrolytic Oven

Carcass incinerator Industrial waste incinerator


Pet Crematory

FORTEC


Crematory

Crematory

FORTEC


Crematory


FORTEC


Pyrolytic Oven Pyrolytic

Oven

Animal incinerator

Animal incinerator




Pyrolytic

Oven

Pyrolytic Oven

Pyrolytic

Oven

Pet Crematory

Animal incinera-

Animal incinerator


Pyrolytic Oven

Pet Crematory

Pyrolytic

Oven


Hospital waste incinerators

Animal carcasses incinerators

Cemeterial waste incinerators

Industrial waste incinerators

Pets Cremators

Crematory ovens

Pyrolysis ovens

Fumes depuration plants

EC

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Our waste incinerators mod. ECO TECH are discontinuous type of ovens with a static chamber. They have been designed for ther-

mo destruction of waste material having medium-high lower calorific value (L.C.V.). Studied to satisfy incineration requirements of hospitals, medical laboratories, small communities, cemeteries, shopping centers, airports and gum, paper, wood, agricultural industry etc. The energy recovery system from gas combustion, available in optional on our Eco Tech oven, allows low running costs thanks to the improvement of combustion process and therefore the reduction of fuel consumption in comparison with standard ovens; If requested an additional system of energy recovery, for production of hot water with zero-costs, can be added to the oven.

Every Eco Tech oven has a gas post-combustion chamber, fabricated to respect working parameters imposed by antipollution Reg. 2000/76/EC such as: - Working temperature: >850 °C > 1100 °C according to waste category - Gas residence time in post-combustion: > 2 seconds - Free oxygen level: 6% The Scrubber type plant for wet treatment combined with post combustion process of gas coming up from incineration chamber, al-lows our Eco Tech ovens emissions to respond to the most restrictive and severe antipollution regulations.

Eco tech incinerators have a destroying power varying from 40 kg/h to 400 kg/h

E C O T E C H I N C I N E R ATO R S For destruction of waste material having medium-high lower calorific value (L.C.V.) SUITABLE FOR

Medical and hospital waste

Industrial waste

Municipal waste

Airport Waste

POST-COMBUSTION CHAMBER

Time contact gas: > 2”

Working temperature: > 1100°C

Free oxygen level: > 6%

Designed in accordance with Reg. 2000/76/EC

WET SCRUBBER

In optional

CUSTOMIZED PURIFICATION SYSTEM & ENERGY RECOVERY

On request

BURNER CAPACITY

From 40 kg/h to 400 kg/h

LOADING CAPACITY

From 50 kg/cycle to 900 kg/cycle

MANUFACTURED BY: DISTRIBUTED BY:

TECHNICAL SPECIFICATION

On request ECOTEC oven can be equipped with:

Automatic loading system

Automatic ash discharge

Energy recovery system

Wet particles removal system

Bag filter

Continuous emissions monitoring (EMS) **Calculations are referred to waste with L.c.v. 3.500 kcal/kg, Max U=%30 and specific weigth of 120 kg/m3. All information, images and descriptions are not prescriptive for For.Tec. that reserves the faculty to make changes of any kind

Incineration system STATIC

Model ECOTEC 550 1500 2500 5000 8000 10000

Incineration chamber volume m3 0,55 1,62 2,42 5,3 8,0 10,0

Max Burner Capacity Kg/h 30 40

70 80

110 130

190 220

300 330

390 410

Loading capacity Kg/cycle 50 140 210 470 700 900

Max thermal destructive capacity kcal/h 73500 210000 315000 490000 700000 1050000

Operating temperature °C 900/1000

Post Combustion chamber Included

Time contact gas “ 2

Free O2 on gas % >6

Operating temperature p.c. °C 850/1100

Installed electrical power Kw 2 2 3,5 4 5 6

Power supply voltage V/Hz 240/400V-50 Hz

Fuel Diesel

Natural Gas LPG

Overall dimensions

Width mm 1900 2300 2500 3400 3800 4200

Length mm 2000 2500 3400 3800 4300 4500

Length with the door opened mm 2800 3950 4850 5550 6220 6600

Height (not included scrubber) mm 2700 3200 3300 4000 4400 4600

Fumes exit mm 7000 7000 7500 8000 8000 9000

Weight Kg 6000 9000 11500 13000 20500 22000

FOR.TEC. Forniture Tecnologiche Srl Workshop: Naz. Appia km 186.900 - 81050 Francolise (CE)

Office: Corso Matteotti, 59 - 81056 Sparanise (CE) Phone: 0039 0823 881105 Fax: 0039 0823 882889

Email: [email protected] Web: www.fortec-inceneritori.it ITALY

CA

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CA oven is an incinerator with static chamber and it has been designed for small quantities of organic remains, slaughtering waste

and animals as pets, swine, sheep, fish etc. This is the cheapest and most practical way for the discharge of such waste.

Thanks to combustion process followed by energetic recovery, the CA oven allows an easy waste disposal. Having a display for incineration planning the hand working required is minimized.

CA ovens are pre-installed and tested at our workshop, in order to simplify the installation process, which can be carried out by unskil-led workers. Once connected to electric and fuel system, it’s ready to be used.

CA plants can be also installed under common roofs. These incinerators have a destroying power between 30kg/h and 500kg/h; and Its multi-chamber design helps to assure smokeless/

odorless operation and compliance with European Regulamentations (EC) No 1069/2009, (EU) No. 142/2011

The energy recovery system from gas combustion, available in optional on our CA oven, allows low running costs thanks to the im-

provement of combustion process and therefore the reduction of fuel consumption in comparison with standard ovens; If reque-

sted an additional system of energy recovery, for production of hot water with zero-costs, can be added to the oven.

C A I NC I NE R ATO RS For destruction of organic waste and animal carcasses

SUITABLE FOR

Animal carcasses (cows, horses, sheeps, chickens etc.)

Pets cremation

Organic waste

Slaughterhouse waste


Time contact gas : >2”

Working temperature: > 850 °C


The oven is designed in accordance with:

(EC) No 1069/2009

Regulation (EU) No. 142/2011

WET SCRUBBER

In optional


On request

BURNER CAPACITY


LOADING CAPACITY

From 70 kg/cycle to 1.800 kg/cycle

On request CA oven can be equipped with:





Bag filter

Continuous emissions monitoring (EMS) **Calculations are referred to waste with L.c.v. 1000 kcal/kg, Max U=%70. All informations, images and descriptions are not prescriptive for For.Tec. that it reserves the faculty to make changes of any kin

Incineration system Static

Model CA 400 550 1200 2500 5000 10000

Incineration chamber volume m3 0,40 0,55 1,20 2,40 5,0 9,8

Max Burner Capacity Kg/h 30 40 60 120 250 500

Loading capacity Kg/cycle 70 100 240 450 900 1800

Max thermal destructive capacity kcal/h 30.000 40.000 90.000 120000 250000 500000


Secondary chamber Included

Time contact gas Sec. 2

Free O2 on gas % >6

Operating temperature p.c. °C 850/1100

Installed electrical power Kw 1 1 2 2 3 3,5


Fuel Diesel

Natural Gas LPG

Overall dimensions

Width mm 1600 1700 1900 2200 2900 3700

Length mm 1900 2000 3500 3400 4300 4500

Length with the door opened mm 2600 2700 3200 4950 5800 5800

Height (not included scrubber) mm 2300 2800 3000 3500 4700 5600

Fumes exit mm 6000 6000 7000 7000 8000 9000

Weight Kg 6000 7000 9000 11000 13000 22000






RO

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Rotomac incinerators are discontinuous ovens with a rotary or swinging combustion chamber. They are suitable for incineration of

entire animals, slaughtering waste and organic remains in general. According to model it’s possible to incinerate both small size ani-mals as pets, sheep, swine, and big size animals as bovine. Perfect also to satisfy chicken, rabbit and fish farming.

The light rotary movement transmitted over combustion chamber improves the acceleration of waste dehydration and incineration process. In this way fuel consumption is lower than in a similar static plant. Every ROTOMAC oven has a vertical post-combustion chamber, fabricated to respect working parameters imposed by European Re-

gulamentations (EC) No 1069/2009, (EU) No. 142/2011 such as:

Working temperature: >850 °C > 1100 °C according to waste category Time contact gas: > 2” Free oxygen level: 6% The Scrubber type plant for wet treatment combined with post combustion process of gas coming up from incineration chamber, al-lows our Rotomac ovens emissions to respond to the most restrictive and severe antipollution regulations. An automatic system for waste load can be added to plant if required.

ROTOMAC incinerators have a destroying power varying from 100 kg/h to 500kg/h

R OTO M A C I N C I N E R ATO R S Rotary Oven for destruction of organic waste and animal carcasses

SUITABLE FOR

Animal carcasses (cows, horses, sheeps, chickens etc.)

Pets cremation

Organic waste






WET SCRUBBER

In optional


On request

BURNER CAPACITY


LOADING CAPACITY

From 70 kg/cycle to 1.800 kg/cycle


(EC) No 1069/2009


On request ROTOMAC oven can be equipped with:





Bag filter

Continuous emissions monitoring (EMS) **Calculations are referred to waste with L.c.v. 1000 kcal/kg, Max U=%70. All informations, images and descriptions are not prescriptive for For.Tec. that it reserves the faculty to make changes of any kin

Incineration system Rotary chamber Model

Rotomac 1000 1500 2500 4000 6000

Incineration chamber volume m3 0,90 1,70 2,70 3,70 6,20

Max Burner Capacity Kg/h 100 160 260 350 500

Loading capacity Kg/cycle 200-400 300-500 500-700 850-1400 1300-2200


Afterburner chamber Included


Free O2 on gas % >6


Installed electrical power Kw 1,1 2 3,5 5 6,5

Power supply voltage V/Hz 400V-50 Hz

Fuel Diesel

Natural Gas LPG

Overall dimensions

Model

Rotomac 1000 1500 2500 4000 6000

Width mm 2000 2600 2800 3100 3800

Length mm 4600 5700 6700 7500 8800

Length with the door opened mm 5500 6800 8000 9000 9900

Height (not included chimney) mm 3300 3400 3800 4500 4900

Fumes exit mm 7000 7000 7500 8000 9000

Weight Kg 8000 9500 11500 17300

25000






Pe

ts C

rem

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d.

FID

O

Nowadays pet cremation request is increasing, therefore thanks to a long experience in this activity, For. Tec has designed a specific incinerator

for dogs, cats cremation etc.

Attention for design and plants manufacture makes our incinerators Mod. Fido superior to common carcasses incinerators, unsuitable for pets

cremation.

FIDO Cremators working conditions:

Up to four cremations at any cycle: thanks to a special system studied to keep animals ashes apart, with the ability to recover the remains of

each animal, giving them back to the owners.

Carcasses incineration: this incinerator can be also used for thermo destruction of groups of carcasses. In this case the incineration cycle

can exceed the number of four carcasses.

FIDO Cremators offer new business opportunities such as:

• Pets cremation with remains restitution or not

• Carcasses incineration, coming from veterinary clinics, kennels and breeding

These plants can be installed under normal roofs.

• Easy installation

• High technological content

• Energy recovery and fumes treatment system

• Excellent price-quality ratio

Pets cremators mod. Fido are built in compliance with Commission Regulation (EU) No 142/2011 of 25 February 2011.

P E T S C R E M ATO RY m o d . F I D O For cremation of pets

SUITABLE FOR

Pets cremation

Small Animal carcasses

Organic waste







(EC) No 1069/2009


WET SCRUBBER

In optional


On request

BURNER CAPACITY


LOADING CAPACITY

From 70 kg/cycle to 240 kg/cycle

On request FIDO oven can be equipped with:





Bag filter

Continuous emissions monitoring (EMS) **Calculations are refered to waste with L.c.v. 1000 kcal/kg, Max U=%70. All informations, images and descriptions are not prescriptive for For.Tec. that it reserves the faculty to make changes of any kin

Incineration system Statico/static

Model FIDO 400 550 1200

Incineration chamber volume m3 0,40 0,55 1,20

Max Burner Capacity Kg/h 30 40 50

Loading capacity Kg/cycle 70 100 240

Max thermal destructive capacity kcal/h 30.000 40.000 90.000




Free O2 on gas % >6

Operating temperature p.c °C 850/1100

Installed electrical power Kw 1 1 2


Fuel Diesel

Natural Gas LPG

Overall dimensions

Width mm 1600 1700 1900

Length mm 1900 2000 3500

Length with the door opened mm 2600 2700 3200

Height (not included scrubber) mm 2300 2800 3000

Fumes exit mm 6000 6000 7000

Weight Kg 6000 7000 9000






CR

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FT

Crematory ovens mod. FT have been designed with an innovative technique which allows to maximize the cremation process,

thanks to finest refractory materials and systems for heat recovery and reutilization which otherwise would be lost in the atmosphe-re.

Some models available: • Communicating or superimposed chambers ; • Covering with flat or corrugated stainless steel sheets • Extra accessories for process automation are available

At the bottom of the combustion chamber are installed two ducts, for ashes and for zinc recovery. They can be reached with two doors respectively placed, in front of the combustion chamber and on its side. This is an easy way to remove ashes and zinc and to begin a new cremation cycle.

Gases coming up through cremation chamber are directed towards a post combustion chamber, where they are subjected at a tem-perature of 1100 °C which produces gases oxidation. Therefore fumes and smells disappear in compliance with antipollution regula-tions.

Cremators can be equipped with systems for analysis of emissions in atmosphere and plants for fumes purification.

C R E M ATO RY O V E N S m o d . F T IDEAL FOR

CREMATORIUM

HOSPITALS

CLINICS

COMMUNITY


Time contact gas: > 2”



Designed in accordance with Reg. 2000/76/EC

WET SCRUBBER

In optional


On request

CAPACITY

Up to 6 cremations/day

AVAILABLE VERSIONS

Communicating chambers

Superimposed chambers

On request CREMATORY FT can be equipped with:



Wet particles removal system (Wet Scrubber)

Bag filter

Continuous emissions monitoring (EMS) **All information, images and descriptions are not prescriptive for For.Tec. that reserves the faculty to make changes of any kind

OVERALL DIMENSIONS

Height mm 4000

Width mm 1800

Lenght mm 4900

CREMATION CHAMBER

Max height mm 1050

Width mm 1000

Lenght mm 2800

Volume m3 2,8 approx.

Operating temperature °C 900-1000

Potential cremation burner Kw 250

POST COMBUSTION CHAMBER

Free O2 on gas % > 6

Time contact gas “ 2

Operating temperature p.c. °C 850-1100

Potential post combustion burner Kw 350

FUEL

Diesel

Natural gas

LPG

MAXIMUM SIZE COFFINS ALLOWABLE

Height mm 850

Width mm 950

Lenght mm 2600






Py

roly

sy

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M

od

TR

For. Tec studied a heat process based on different stages that make it non-invasive and to protect products from deterioration.

During the first stage, the heat stripping oven works under controlled conditions keeping a constant temperature; during the se-

cond stage the oven temperature increases till reaching the overheating of pieces in it contained,to the temperature of about 430°

(depending on materials used) and the complete decomposition of their envelopments.

The planned ignition during the cycle of nebulized liquid avoids the beginning of combustion and allows the dross detachment from

metals treated.

Gases coming from pyrolysis chamber are transferred into a post-combustion chamber where they oxidize under a temperature of

1000°C . Therefore fumes and bad smells are removed and antipollution regulations are observed.

The plant is furnished with an energy recovery system from gases going lost in the atmosphere. Heat can be recovered and reuti-

lized during the combustion process. This system guarantees savings on operating costs.

Materials can be loaded by a metal trolley.

P Y R O LY S I S O V E N m o d . T R SUITABLE FOR

Paint stripping of waste products due to mistaken painting

Regeneration of metal products through repainting

Paint stripping of paint booth tools such as hooks, connec-

ting rods, grilles, etc.

Removal of insulating resin from motors envelopments. Mo-

tors regeneration with subsequent firing of resins follows this process.




INSULATION

50 mm rockwool

50 mm ecological high-density ceramic fiber

LOADING CAPACITY

From 320 kg to 750kg

DESIGNED IN ACCORDANCE WITH

Directive 2006/42/EC

**Calculations are referred to waste with L.c.v. 5000 kcal/kg. All information, images and descriptions are not prescriptive for For.Tec. that reserves the faculty to make changes of any kind.

Treatment system Static - VERTICAL

Model TR 2000VR 5000VR 8000VR 12000VR

Primary chamber internal volume m3 2,1 5,5 7,6 12,0

Max Burner Capacity Kg/h 15 23 35 45

Max load Kg/cycle 320 550 650 700

Max thermal destructive capacity kcal/h 75.000 115.000 175.000 225.000

Internal dimensions

Height mm 1.400 2.100 2.300 2.500

Width mm 1.000 1.300 1.500 2.000

Length mm 1.200 2.000 2.200 2.400

Fumes exit mm 7.000 7.500 8.000 9.000

Weight Kg 6.000 7.500 9000 11000

Operating temperature °C 320/460°C



Free O2 on gas % >6

Operating temperature p.c °C 850/1100

Installed electrical power Kw 1 1 2 2


Fuel Diesel - Natural Gas - LPG

Treatment system Static - HORIZONTAL

Model TR 2000 OR 5000 OR 12.000 OR 20.000 OR

Primary chamber internal volume m3 2,1 5,5 12 20

Max Burner Capacity Kg/h 15 23 45 80

Max load Kg/cycle 320 550 700 850

Max thermal destructive capacity kcal/h 75.000 115.000 225.000 400.000

Internal dimensions

Height mm 1.000 1.600 2.100 2.300

Width mm 1.000 1.400 1.600 2.000

Length mm 2.000 2.400 3.600 4.500

Fumes exit mm 7.000 7.500 8.000 9.000

Weight Kg 6.000 7.500 12.000 18.000






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