forum on regenerative medicine

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Confidential. Not to be copied, distributed, or reproduced without prior approval. Forum on Regenerative Medicine Workshop on Navigating the Manufacturing Process and Assuring the Quality of Regenerative Medicine Therapies Session 3: DESIGNING TECHNOLOGIES TO MEET THE MANUFACTURING NEEDS OF NEW REGENERATIVE THERAPIES June 26, 2017

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Page 1: Forum on Regenerative Medicine

Confidential. Not to be copied, distributed, or reproduced without prior approval.

Forum on Regenerative Medicine Workshop on Navigating the Manufacturing Process and Assuring the Quality of Regenerative Medicine Therapies Session 3: DESIGNING TECHNOLOGIES TO MEET THE MANUFACTURING NEEDS OF NEW REGENERATIVE THERAPIES

June 26, 2017

Page 2: Forum on Regenerative Medicine

Scaling Personalized Cell Therapy Manufacturing

Data

accumulation

-

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025

Nu

mb

ers

of

Pati

en

ts*

* CTT data on file, multiple indications shown

Predicted Scale-Out

The “window” to

address

challenges

Cell Therapy

Manufacturers want…

operational

excellence

compliance

a safe & effective

…cell therapy

manufacturing solution

to meet their scale-out

needs

The ecosystem needs to

evolve to treat patients

“on demand”

2

Cell therapy manufacturing today is:

• Manual

• Complex

• Too many avoidable failures

• “Zero tolerance for failure” “Every

patient dose counts”

Current State Near-term State Desired State

Required

Page 3: Forum on Regenerative Medicine

Predicting where the industry is going has huge impact on cell and gene therapy manufacturing

Patients

Treated

Cost per

Dose

Ad hoc equipment,

processes, and

reagents

Next generation

tools, therapies,

and processes

Better therapies

through Improved

potency and

transplant efficiency

Analytics,

automation and the

end of the clean

room Lab scale, highly

manual

processes First

commercial

launches

Global

manufacturing &

franchising

Clear

reimbursement

paths and clinical

uptake

2017 2020 2025 2030

Trend Summary

3

• CAR-T COGS per

dose greater than

$100K US

• Major cost driver - viral

production adds $10 to

$20K per dose

• Specialized labor

intensity

• 2-3 CAR-T market

BLA’s expected in

2017

• Insufficient global

manufacturing

capacity today

• Clinical/manufacturing

/supply chain

integration needed

(Vitruvian)

Page 4: Forum on Regenerative Medicine

Challenge - It takes years and huge investment to bring new platforms to market

4

1 2 3 4 5 6 7 8 9

Research

• Ideation

• Basic research

• Technology formulation and proof of concept

Early Development

• Small scale prototype(s)

• Large scale prototype(s)

• Integrated system prototype

Late Development & Launch

• Demonstration system

• First of kind commercial system

• Full commercial launch

TR

L L

eve

l

IP

Ideas

Expertise Corporate

Funding

Business

Funding

CRO

Services

Royalties

Therapies

Services IP

Bundles &

Derivatives

Prototypes

IP

Consortia

Partners

Government

Funding Dilutive

Capital

NewCos

Royalties IP BD

Deals

Services

(Vineti) Products

Intellectual Capital and

Core Technologies

Alternative monetization

opportunities Products and Services

Ventures

Know-how &

Investment

Product Idea 3 – 7 Years

$1 – $25 Mio

Innovation

Loop Product Care

Loop

Close this gap!

Page 5: Forum on Regenerative Medicine

Industrialization pain points are continually shifting

5

• Reagents and

consumables are not

produced at scale today,

but will be

• Equipment capex is not

a major driver at scale,

but service and support

will be increasingly

critical

• Manufacturing capacity

is not optimized

• Labor and lack of

automation is major pain

point still Reagents Consumables Equipment* Labor Overhead

$ Spend per

patient

(autologous

)

Per patient cost is

modeled at $112K

• Equipment cost estimates based on a per patient basis.

Revenue opportunity based on customer device

demand is not fully represented

• ** Digital connectivity and Vineti are captured here

COLLECTION MODIFICATION EXPANSION HARVESTING ADMINISTRATION QC/RELEASE

Page 6: Forum on Regenerative Medicine

Everything (almost) depends on dose size

Or, find a way to use

fewer of the “right”

cells…

Either, grow more

cells cost

effectively…

Convert to allogeneic

universal cells Select, enrich, or engraft

Page 7: Forum on Regenerative Medicine

Tool development is necessarily a compromise between bespoke unit operations and a one-size solution

7

Pros:

- Precision & control

- Flexibility & adaptability

- Expandability

Cons:

- Complexity

- No standards

- Interoperability

Pros:

- Simplicity (?)

- Connectivity

- Automation

- Standards

Cons:

- Flexibility

- Performance

- Cost efficiency

Preclinical Phase I Phase II Phase III Commercial

Media Change

System Closing

Media

Optimization

SF/CD Bioreactor

Change - Scale Automation

Logistics Cell Processing

Change - Scale

BLA

(CMC filed/No

Changes)

Bioreactor

Cell Processors

Low impact change, low cost

Moderate impact, costs incurred

High impact, comparability, possible studies

Pro

cess

Optim

ization

Low Switching Costs High Switching Costs

Flexibility

Priority

Simplification

Priority

And /

Or

Page 8: Forum on Regenerative Medicine

IsolationApheresisGene

TransferActivation Expansion Harvest Dosing

Cryo-

storage Admin

v

PurificationConcen-

tration

Cryo-

preparation

Cu

rren

t Sta

te

Miniaturize, close & automate … “Cell therapy in a box”

Factory in a box(es) vision : 100+ step manufacturing process simplified 8

Page 9: Forum on Regenerative Medicine

9

Equipment

Data

Unit Operations

Process

Data

ERP, LIMS,

eBR, etc.

Integration with

Enterprise

Connect with

Ecosystem

GE & Non-GE

Predix Edge Device

Equipment

Visibility

Unit Operations

Consumable

Visibility

MFG Workflow

((●)) RFID

Asset Performance Management

(DASHBOARDS)

Connecting it all with a “Core to Cloud” robust supply chain

@ People

@ Devices @ Process

@Ecosystem

Page 10: Forum on Regenerative Medicine
Page 11: Forum on Regenerative Medicine

We recognize that new, fit-for-purpose platforms & services are required to make cell therapy a widespread reality

Personalization of

medicine

Increasing

complexity of

medicines /

therapies

Implications:

• Dependence on genomic /

metabolomic information

• Tailoring of therapies to

individuals

• Big data emergence

Convergence of

clinical and

manufacturing

pathways

• Destination medicine

• Changes in logistics

management

• Complexity of supply chain

• Medical devices

• Increased dependence on

technology

• Automation and digitization

• Deep biological understanding

Today, we have a sector with no clear integrator…

Key trends: