foxpak_e_04.99

Product Specifications PSS 4-24A4 A

Control Valve System

PN 16 / 40 DN 15 - 100ApplicationControl of gases, vapours and liquids.

The modular concept of valve, multi spring actuatorand digital FOXBORO/Eckardt positioner Type SRD992 facililates trouble free expansion to allow forthe communication capability of the FOXPAK ValveSystem.Optionally also using a PSL electric linear actuator.

With its simple design the FOXPAK modular con-cept has a wide range of application.

Product featuresCompact overall height

Body shape gives optimum flowcharacteristic• Largest possible kvs-values• Excellent flow dynamics when correctly selected

Long service life and operationalreliability• Low clearence double guided valve stem achie-

ved by an additional guide bushing, thus minimi-zing vibration and wear

Replaceable trim• Simple maintenance as the valve body remains in

the piping when trim is replaced• Seat = DN, screwed seat

Wide range of application• Trims are generally interchangeable• Similar stem plug with both standard and bellows

seal bonnet

Quick delivery• FOXPAK Control Valves can be delivered within 48

hours

Quality assurance system certificated acc.ISO 9001/EN 29001. FOXPAK Control Valve System

The System

2

Actuator

Bonnets

Trim

Body

Within the series following combinations ofbody, trim, bonnets and actuators for eachvalve size are possible: Three-Flange Body,

flanged

Gasket

Bellows seal-Bonnet

Standard-Bonnet

Contoured Plug

98SC

H ERR

MV- direct mounting on

VDI/VDE 3845 E surface

Positioner direct mounting

on SRD 991/2 surface

Valve Selection

3

Pressure-Temperature Ratings acc. to DIN 2401

Body Material W.Nr.: 1.0619, GS-C 25PN(bar)

safe load operating pressure in bar at °C

16

40

-200 -60 -10 0 120 200 250 300 350 400 450 500

16 16 16 14 13

40 40 40 35 32

-85

Body Material W.Nr.: 1.4581, G-X5CrNiMoNb 1810PN(bar)

safe load operating pressure in bar at °C

16

40

-200 -60 -10 0 120 200 250 300 350 400 450 500

16 16 14 12 11,5

40 40 35,5 30,5 29

-85

Standard

Extended Standard

Nominal Pressure Rating, Form of Connection

Form CFlange acc. toDIN 2526

Form of Connection

Form D, R, N

Packing BoxBonnet

Type of Packing

PTFE-Rings - 10 °C ÷ 250 °C, BAM

PTFE-V-Ring, spring-loaded - 10 °C ÷ 250 °C, maintenance-free

Bellows seal BonnetStandard Bonnet

1) Only for characteristic modified-equal percentage !2) Seat facing for seat diameter < 10 mm = 10 mm3) Full stellited

Contoured PlugCharacteristic: modified-equal percentage or linear

Incorporable seat diameter depends on nominal size DNMaterial / Design

1.4571

Stroke = 20 mm 40 mmpartial stellited

Seatø

100

84

80

67

53

50

42

40

34

25

25

20

20

16

16

12

10

8

6

Kvs(m /h)3

180

160

125

100

63

47,5

40

31,5

25

16

14

10

8

6,3

5,6

4,0

2,5

1,6

0,63

standard

1)

1)

1)

3422,4

6780

15 20 25 32 40 50 65 80 100

40,40 1)

40,25 1)

40,16 1)

soft seated 2)

3)

3)

3)

Nominal Size DNPN

16

40

15 20 25 32 40 50 65 80 100

Seat Leakage Test ( Factory Standard )

StandardContoured plug, designstandard, partial stellited

Pressure of Test Medium ( bar )

Test Medium ( L - Water, G - Air )

Test Procedure acc. to Standard

max. Seat Leakage acc. Leakage Class

DINIEC 534-4

Trim

∆ p ∆ p, min. 3,5

L G

2 1

Class IV ( 0,01% ) Class VI ( dicht )

Contoured plug, designsoft seated

4

Actuator Selection

Actuator Selection for Standard Bonnet

Using the FOXPAK valve system in the grey fields requires special knowledges and is recommended only for moderate operating conditions !

Seatø

100

84

80

67

53

50

42

40

34

25

25

20

20

16

16

12

10

8

6

Kvs(m3/h)

180

160

125

100

63

47,5

40

31,5

25

16

14

10

8

6,3

5,6

4,0

2,5

1,6

0,63

DN

15, 20, 25

15

20, 25, 32

20

25, 32, 40

25

32, 40, 50

40, 50

40

50

50

65, 80

80, 100

80

100

100

Stroke(mm)

20

40

4240 65

max. differential pressure in bar for actuator selection

2,0

- 4,

8

1,5

- 2,

7

0,5

- 1,

9

0,5

- 1,

9

Effective area 125 cm2

Spring range -Air supply (bar)

Spring closes

2,9 3,55,0 5,0


Spring opens

2,0

- 4,

8

1,5

- 2,

7

0,2

- 1,

0

0,2

- 1,

0



Spring closes

2,9 3,55,0 5,0


Spring opens

2,0

- 4,

8

1,5

- 2,

7

0,2

- 1,

0

0,2

- 1,

0Effective area 500 cm2


Spring closes

2,9 3,55,0 5,0


Spring opens

2,0

- 4,

8

1,5

- 2,

7

0,2

- 1,

0

0,2

- 1,

0



Spring closes

2,9 3,55,0 4,3


Spring opens

40

40

40

40

40

40

38

38

23

23

11

7

6

3,7

40

40

40

40

40

40

40

40

36

36

18

12

11

7

40

26

26

12

8

7

4,3

40

33

23

21

14

40

40

40

40

40

40

40

40

40

40

31

22

20

13

40

32

29

20

40

40

38

26

40

40

27

16

11

10

7

38

23

16

14

10

30

21

19

13

36

32

22

40

40

25

17

15

11

40

40

35

24

22

15

40

40

40

31

28

19

40

40

40

40

37

26

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40 40

40 40

40

Multi-Spring ActuatorActuators are selected for use onFOXPAK dependent upon spring actionand air supply pressure:

Effective area( cm2 )

Air supply(bar) Spring closes Spring opens

Spring ranges (bar)

125 2,9

2,0 - 4,8

250

500

5,0

2,9

5,0

2,9

5,0

3,5

3,5

0,5 - 1,9

1,5 - 2,7

0,2 - 1,0

2,0 - 4,8 0,2 - 1,0

0,2 - 1,0

0,2 - 1,0

1,5 - 2,7

2,0 - 4,8

1,5 - 2,7 *)

3,5 0,5 - 1,9

700 2,9

5 / 4,3

3,5 0,2 - 1,0

0,2 - 1,0

1,5 - 2,7

2,0 - 4,8 *) only using with a positioner and PTFE-V-ring

40

5

Positioner System

Product featuresSRD 992 digital positioner ( direct mounting ! )

Product Specifications PSS EVEA106 A

• Auto-calibration• Configuration via local panel• Signal 4 - 20 mA or programmable split-ranges• Low air consumption• Resistant to vibration in all directions• Air supply up to 6 bar• Single and double-acting• Direct mounting with integral pipework in compliance with US Health and

Safety Act; alternatively according IEC 534 Teil 6 (NAMUR)• Enclosure IP65• EEx ia IIC T4 according CENELEC "Intrinsic safety" according FM and CSA• Limit switch set optional• Optional gauges for supply and output• Volume booster optional

SRD 991 intelligent positioner ( direct mounting ! )

Product Specifications PSS EVEA105 A

Technical data same as SRD 992 with additional features

• Self-diagnostics• Communication via HART or FOXCOM• Configuration via hand-terminal, PC or I/A - System• Analog or digital input signal• Built-in valve diagnostics features• Optional pressure sensors to control supply and output

SRP 981 pneumatic positionerProduct Specifications PSS EVEA101 A

• Input signal 0,2 - 1,0 bar 3 split ranges adjustable• Independent adjustment of zero and span• Extreme low vibration influence• Air supply up to 6 bar• Single- and double acting version• Mounting according IEC 534 Teil 6 ( NAMUR - recommandation )• Limit switch set optional• Optional gauges for signal, supply and output• Volume booster optional

FRS B72G airset• Max. supply pressure up to 10 bar• Output range 0,3 - 10 bar• Filter 5 µm• Manually operated drain• With gauge

MV - valve ( direct mounting ! )

• 2401109.0827 - 6,8 Watt, 24 VDC, IP 65, standard-version• 2401109.3960 - 3,9 Watt, 24 VDC, EEx em II T5/6-version• 2401109.2001 - 1,5 Watt, 24 VDC, EEx ib IIC T6-version

Alternative voltages on request !

Tubing• Plastic-pipe ( standard )• Steel, chromatised• Stainless steel

Any further information see product specifications sheet.

SRP 981 pneumatic positioner

SRD 992 digital positioner

6

Actuator Selection

Actuator Selection for Standard Bonnet

Using the FOXPAK valve system in the grey fields requires special knowledges and is recommended only for moderate operating conditions !

Seatø

Kvs(m3/h)

max. differential pressure in bar for actuator selection

AP 102 AP 204 AP 204 AP 208Stroke

(mm)

20

40

DN

15, 20, 25

15

20, 25, 32

20

25, 32, 40

25

32, 40, 50

40, 50

40

50

50

65, 80

80, 100

80

100

100

65

100

84

80

67

53

50

42

40

34

25

25

20

20

16

16

12

10

8

6

42

180

160

125

100

63

47,5

40

31,5

25

16

14

10

8

6,3

5,6

4,0

2,5

1,6

0,63

40

40

12

8

7

4

40

40

40

40

40

40

40

26

26

40

40

40

40

40

40

40

40

40

40

40

28

25

17

5

4

3

23

13

8

40

29

18

12

11

7

40,40 40 40

40,25 40 40

40,16 40 40

PSL-ActuatorActuators are selected for use onFOXPAK:

Linear actuator Voltage Power input

AP 102

AP 204

AP 208

alternatingcurrent

230 V, 50 Hz21 W

10,9 W

49 W

7

Dimensions and Weights

BL Face to Face Dimension

≈ H1 for Standard Bonnet

≈ Weight in kg for Bellows seal Bonnet, without accessories

Flanges Drilled and Dimensioned acc. to

DesignationNominal Size DN

Stroke 20 mm

DIN 2501, Form C, D, R, N

40 mm

≈ H2 for Bellows seal Bonnet

≈ Weight in kg for Standard Bonnet, without accessories

IP 127

IP 252

IP 502

ø D

198

265

352

198

265

352

IP 700 405

405

65

290

536

849

57

66

647

960

72

81

32

180

356

23

540

18

363

547

23

27

80

310

536

849

65

74

647

960

77

86

100

350

539

851

79

86

650

962

93

99

50

230

361

29

542

24

368

549

28

33

40

200

356

24

540

20

363

547

24

29

25

160

355

18

538

15

362

545

19

22

20

150

355

17

538

13

362

545

18

21

15

130

355

16

538

13

362

545

17

20

AP 102 177 525 578525508508508

AP 204 177 525 578525508508508

AP 208 177 669 669 673

15

16

21

22

17

17

12

12

11

11

10

10

39 46 60

IP 127

IP 252

IP 502

IP 700

IP 127

IP 252

IP 502

IP 700

AP 102

AP 204

AP 208

IP 127

IP 252

IP 502

IP 700

631 631 635

37 44 58

Valve with Standard Bonnetand AP-Actuator

≈H1

DN 50PN 40

ø D

≈H2

Valve with Bellows seal Bonnetand IP-Actuator

DN 50PN 40

Valve with Standard Bonnetand IP-Actuator

BL

≈H1

ø D

DN 50PN 40

Parts List

8

2.1

2.5

1.3

1.2

2.2

1.1

3.2

3.13

3.142.4

1.4

2.19

3.17

3.1

3.18 3.16

2.15

3.4

3.1

3.3

3.2

3.20

3.3

1.41.4

3.183.25

9

98SC

HERR

Body

Designation Part

1.1 1.0619 1.4581

Bonnet Gasket 1.2

Stud Bolt 1.3 G A2-70

Hex Nut 1.4 G A2-70

Screwed Seat 2.1

Contoured Plug 2.2

Bellows seal Unit 2.4

Profil Ring 2.5

Spring Washer 2.19

Standard Bonnet 3.11.0460 1.4571

Bottom Ring 3.2

Packing Box 3.3

Yoke sleeve 3.4

Gasket 3.13

Locking Screw 3.14

Hex Nut 3.16 G A2-70

Stud Bolt 3.17 G A2-70

Distance Ring 3.20

Bellows seal Bonnet

A4 only by bellows seal bonnet

1.4571 / Iglidur X

1) Pure Graphite on Support Plate from 1.44012) Pure Graphite on Support Plate from MYLAR

K PlugF Bellows seal UnitS SeatD Gasket Set

SpareParts

D

S

K

F

S

F

D

D

Materials

Pure Graphite 1)

1.4571

Pure Graphite

1.4571

PTFE-Rings, PTFE-Graphite Rings

A2

1.4571

PTFE-Graphite

1.4571

Pure Graphite 2)

Yoke 3.18 0.7043

V-Ring

Head Gasket 2.15 Pure Graphite 1) D

1.4571

Separable Flange 3.25 0.7043

SPM - Code

10

Body Material 1.06191.4581

Certificates according InternationalStandards

TRB 801

Valve group A PB

50V725 DCFNA 40 1.0619/BB PN1GG 42 40 1.4571

Form of Connection

Flange acc. to Form CDIN 2526 Form D

Form RForm N

PTFE-Rings, BAM APTFE-V-Ring T

Nominal Size DN 15 - 100

Nominal Pressure PN 16 16Nominal Pressure PN 40 40

0,16 - 180 Kvs - Value

4 - 100 Seat Diameter

Characteristic

NDKW

standardpartial stellitedfull stellitedsoft seated

GL

equal percentagelinear

Standard Bonnet FNBellows seal Bonnet FFStandard Bonnet, for PSL FP

Type DN PN Body./Cert. Plug Seat kvs Trim Actuator S

Certificates unaccordingInternational Standards

Cert. for pressure stressed parts

without O .acc. EN 10 204 - 2.2Z Z .acc. EN 10 204 - 3.1B B .

Pressure / Tightness Certificate

without . Oacc. EN 10 204 - 2.2Z . Zacc. EN 10 204 - 3.1B . B

Actuator Size

IP 127 Area 125 cm2

IP 252 Area 250 cm2

IP 502 Area 500 cm2

IP 700 Area 700 cm2

IP 252 AOZ

Operation on air failure

A Stem retractedZ Stem extended

Spring Ranges

A 0,2 - 1,0B 0,5 - 1,9V 1,5 - 2,7F 2,0 - 4,8

Hand Wheel

O withoutL top, light-weight-variant

Electric linear actuator

AP 102 actuating power 2 kNAP 204 actuating power 4,5 kNAP 208 actuating power 8 kN

AP 204 ZQO

Positioning electronics

O withoutM Positioning electronics,

input in mAV Positioning electronics,

input in V

Positioning feedback

O withoutE 2 ad. limit switchesP 1000 Ω potentiometerM 4 - 20 mA position

feedbackQ 1000 Ω potentiometer

and 2 add. limit switchesN 4 - 20 mA position feed-

back and 2 add. limitswitches

Mains power

Z monophase current230 V, 50 Hz

11

FOXBORO Model-Code

Description Model

V725 = Control Valve System FOXPAK V725

Body Size:

-OH = DN15 -OH-3Q = DN20 -3Q-01 = DN25 -01-5Q = DN32 -5Q-1H = DN40 -1H-02 = DN50 -02-2H = DN65 -2H-03 = DN80 -03-04 = DN100 -04

Body Style:

D = Three-Flange Body, D flanged

Pressure Class:

DN = PN 16 DNDQ = PN 40 DQ

Body Material:

Q = 1.0619 - carbon steel QK = 1.4581 - stainless steel K

End Connection:

C = Flanges acc. DIN 2526 Form C CD = Flanges acc. DIN 2526 Form D DR = Flanges acc. DIN 2526 Form R RN = Flanges acc. DIN 2526 Form N N

Bonnet:

N = Standard Bonnet for pn. Actuator NF = Bellows seal Bonnet for pn. Actuator FP = Standard Bonnet for el. Actuator P

Continuation

Packing:

A = PTFE, adjustable AT = PTFE-V-ring, maintenance-free T

Material Certificate:

N = without NZ = acc. EN 10204 2.2 ZB = acc. EN 10204 3.1 B BQ = acc. TRB 801 Q

Pressure and Leakage Test

N = without NZ = acc. EN 10204 2.2 ZB = acc. EN 10204 3.1 B BQ = acc. TRB 801 Q

Plug:

P = Contoured Plug P

Plug Design:

BM = standard BMSM = soft seated SMSP = partial stellited SP

Plug Guidance:

1 = top guided 1

Plug Characteristic:

G = modified equal percentage GL = linear L

Continuation

Direction of Flow:

G = Flow to open G

Port Size / kvs:

EW = 4 mm, 0,16 m3/h EWEY = 4 mm, 0,25 m3/h EYEZ = 4 mm, 0,40 m3/h EZEA = 6 mm, 0,63 m3/h EAEC = 8 mm, 1,6 m3/h ECEE = 10 mm, 2,5 m3/h EEEG = 12 mm, 4,0 m3/h EGEJ = 16 mm, 5,6 m3/h EJEL = 16 mm, 6,3 m3/h ELEQ = 20 mm, 8 m3/h EQEP = 20 mm, 10 m3/h EPER = 25 mm, 14 m3/h ERET = 25 mm, 16 m3/h ETHC = 34 mm, 22,4 m3/h HCHD = 34 mm, 25 m3/h HDHG = 40 mm, 31,5 m3/h HGHI = 42 mm, 40 m3/h HIHL = 50 mm, 47,5 m3/h HLHO = 53 mm, 63 m3/h HOHR = 67 mm, 80 m3/h HRHT = 67 mm, 100 m3/h HTOG = 80 mm, 125 m3/h OGHX = 84 mm, 160 m3/h HXIA = 100 mm, 180 m3/h IA

Trim Material:

S = 1.4571 - stainless steel S

Actuator:

I = with pneumatic actuator IA = with electric linear actuator A

Alternate positioners on request for direct- or NAMUR mounting !

Description Model

IPS = Pneumatic Linear Actuator IPS

Actuator Size:

-127 = 125 cm2 -127-252 = 250 cm2 -252-502 = 500 cm2 -502-700 = 700 cm2 -700

Stroke:

A = 20 mm AB = 40 mm B

Spring Range:

A = 0,2 - 1,0 bar AB = 0,5 - 1,9 bar BV = 1,5 - 2,7 bar VF = 2,0 - 4,8 bar F

Operation on air failure:

A = Spring opens AZ = Spring closes Z

Option:

-N = Actuator without Accessories -N-P = with Positioner SRP 981 -P-E = with Positioner SRD 992 -E-I = with Positioner SRD 991 -I-K = with Airset FRS 72 -K-O = with top mounted Hand Wheel -O

Description Model

SRD992 = Positioner SRD992

Version:

-B = Single acting -B

Input / Communication:

I = Signal range 4 - 20 mA I

Additional Inputs / Outputs:

M = without M

Built-in limit switch:

S = without S

Electrical connection:

2 = Cable gland Pg 13,5 2

Electrical certification:

EA4 = EEx ia IIC T4 EA4

Attachement kit:

D = for directly mounting (not for DN 150) D

Manifold and Booster relay:

A = without A

Description Model

APS = Electric Linear Actuator APS

Size:

-W = 1 kN positioning force, 0,25 mm/s -W-C = 4,5 kN positioning force, 0,5 mm/s -C-D = 8 kN positioning force, 0,5 mm/s -D

Supply:

Z = 230V / 50 Hz - AC Z

Positioning Feedback:

O = without OE = 2 additional limit switches EP = 1000 Ω potentiometer PQ = 1000 Ω potentiometer and Q

2 additional limit switchesM = 4 - 20 mA position feedback MN = 4 - 20 mA position feedback and N

2 additional limit switches

Positioning Electronics:

O = without OM = positioning electronics, Input in mA MV = positioning electronics, Input in V V

Mod

ifica

tions

with

out n

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line

with

tech

nica

l pro

gres

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ublic

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.: V

725

e

4/98

A Siebe Group Company

Kasernengasse 6Postfach 189A-9500 Villach

Phone +43 (0) 42 42 / 41 1 81 - 0Fax +43 (0) 42 42 / 41 1 81 - 50 or 51

SCHMIDT ARMATURENGesellschaft m.b.H.

European Valve Manufacturing Centre:

Latin America Headquarter

Nunez 43341430 Buenos Aires

Phone 0054 11 4545-2100Fax 0054 11 4546-1143

Foxboro Argentina S.A.

Middle East Headquarter

City Tower IISheikh Zayed RoadP.O. Box 27814Dubai

Phone 00971 4 319050Fax 00971 4 317441

Foxboro Control Valves

c/o Foxboro Intercontinental Ltd.

USA Headquarter

422 Thornton Road, Suite 110Lithia SpringsGA 30122

Phone 001 770 739 1158Fax 001 770 739 7745


Asia & Australia Headquarter

No. 19 Jurong Port RoadSingapore 619093

Phone 0065 266 6596Fax 0065 266 1670


foxpak_e_04.99

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