fps tc 10th feb

Kingdom of Bahrain, Manama, Arcapita Bank HQ

T H E M E T H O D S TAT E M E N T F O R T E S T I N G A N D C O M M I SS I O N I N G O F T H E F I R E P R O T E C T I O N S Y S T E M

FIRE PROTECTION SYSTEM

BANZ

TESTING AND COMMISSIONING METHOD STATEMENTDOCUMENT REFERENCE: BANZ – MS – T & C 01

Revision History

DATE REVISION DESCRIPTION AUTHOR

06 – 02 – 2010 A FIRST DRAFT TASNEEM

Confidential of27 03/2/2010


BANZ


TABLE OF CONTENTS1 PURPOSE.............................................................................................................................................................44

2 SCOPE.......................................................................................................................................................................44

3 DEFINITIONS..........................................................................................................................................................66

3.1 ABBREVIATIONS...............................................................................................................................................663.2 LIST OF DEFINITIONS.......................................................................................................................................77

4 REFERENCE PROJECT SPECIFICATION, DRAWINGS AND CODES.................................................77

5 RESPONSIBILITIES..........................................................................................................................................99

6 TESTING EQUIPMENT AND TOOLS........................................................................................................1010

7 QUALITY CONTROL....................................................................................................................................1111

8 TEST PROCEDURES.....................................................................................................................................1212

8.1 Visual and Mechanical Checks...................................................................................................................12128.2 Pressure Test................................................................................................................................................12128.3 Unit Test......................................................................................................................................................12128.4 Functional Test............................................................................................................................................13138.5 Interface Test...............................................................................................................................................1414

9 DOCUMENTATION........................................................................................................................................1515



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1 PURPOSE The purpose of this document is to detail the testing & commissioning of the fire protection system (FPS) for the Arcapita HQ Building. It is prepared by Banz Trading & Contracting WLL.

This method statement provides the methodology that will be used for the Testing and commissioning of the Fire protection System compliant with the contract specifications and approved drawings.

This document is required to be approved prior to the start of the Testing and Commissioning Activities for the fire protection system.

This document is structured as follows:

Section Description

1.0 Purpose This section should describe the objectives and purpose of the document.

2.0 Scope This section should describe the scope of the project and the components that would be covered by the T & C activities in this document. Any exclusion must also be highlighted.

3.0 Definitions This section should list all abbreviations and specials terms used in the document that would help in the understanding and review of this document.

4.0 Reference Project Specifications and Codes

This section should list all the project references and code standards that are used in meeting the technical and requirements specifications for the sub-system project scope.

If necessary, relevant sections should be copied as references and included in the Test Procedures.

5.0 Responsibilities This section should define the organization team structure that would be responsible for the T & C activities. Each role and responsibilities should also be described, including roles by external parties and contact details.

6.0 Testing Equipment and Tools

This section should list all the equipment and tools that would be used during the T & C activities, including test equipment calibration certificates.

It should also include any software programming, software application and software utilities.

7.0 Quality Control This section should describe the Quality Management process employed in the installation and development of system, including the development of documentation and software application.

Any tools that are used for measurement and testing should include the calibration method and certification required.

8.0 Test Procedures This section should detail the Testing Procedures and Test Types that would be carried out throughout the design and implementation stages of the system. It should describe the inspection, testing, verification and qualification of all components of the system.

9.0 Documentation This section should list and describe all the Test Reports and Checklist that would be used to record the detail testing activities, its results and where required, a signed records of participants during the testing activity.

It should include for each test activity defined in the Test Report, a complete (Installation) Test Plan.

A Risk Assessment Report would need to be included, if Live (Electrical) Testing is performed.

It should also include notification to the Electrical Contractor (MME) of required power.

2 SCOPEThe scope of works is to the complete design, supply, installation, testing & commissioning of the fire protection system to Arcapita Bank Head Quarters , Bahrain Bay. The system comprises of the following components:

Wet Riser

Fire Hose Reels.

Portable Fire Extinguishers

Fire Pump sets

Sprinkler System

Inert Gas



BANZ


Item Quantity Description

Sprinkler Head Upright 3613 Nos. An upright sprinkler differs from a pendent sprinkler in that it projects upwardly from the fluid supply pipe. When an upright sprinkler is activated, the water flows upward through the sprinkler head and is expelled from the central orifice in an upward direction. Gravitational forces, in combination with the deflector spaced a pre-selected distance above the central orifice, results in the formation of a downwardly. moving spray distribution pattern in an attempt to control a fire.

Sprinkler Head Royal Flush Concealed 2399 Nos. A fire suppression or control device that operates automatically when its heat-actuated element is heated to its thermal rating or above, allowing water to discharge over a specific area.

Fire Pump Set Horizontal End Suction, Double Electric and Jockey, Capacity 750 GPM @11.5 Bar Complete with independent standard controllers on independent base for each pump, complete standard accessories.

1 set The pumps are configured as ‘Duty’ and “Standby’ pumps, with essential and non-essential power supplies through an Automatic Transfer Switch to the Pump Control Panels serving each pump. 2 nos. electric driven fire pump sets with rated duty of 2800 liters per minute (750 (US) gpm) at 1100 kPa (160psi).

Water Flow Meter (FM) 1 No. A fire pump installation shall be arranged to allow the test of the pump at its rated conditions as well as the suction supply at the maximum flow available from the fire pump. An in-line flow meter is provided for commissioning and periodical proving of the pump performance. The water discharge during flow testing is re-circulated back to the Water Storage Tanks.

Alarm Check Valve (ACV) 4 Nos. An Alarm Check Valve inclusive of associated valve trim for alarm test, drain and monitoring functions.

Zone Control Valve (ZCV) 16 Nos. A monitored isolating valve, which enables the Sprinkler System Zone that it serves to be isolated for maintenance, modification works or by the Fire Authority following sprinkler operation. A Supervisory Alarm will be displayed at the Main Fire Alarm Control Panel if any monitored valve is not in the fully open position.

Landing Valve (LV) 81 Nos. Its a simple valve like aur water tab when you open it you'll get water so the fire department people connect there water hose to that valve to get water to extinguish fire.

Flow Switch (FS) 21 Nos. A Flow Switch to provide indication at the Main Fire Alarm Control Panel of the Sprinkler System Zone in operation.

Water motor alarm 4 Nos. A Water Motor Alarm Gong served from the alarm port of the Alarm Check Valve. An Alarm Gong is provided for each set of Sprinkler Control Valves and are located in the Carpark, immediately behind the Control Valves.

Pressure Reducing Valve (PRV) 71 Nos. Steam, liquids and gases usually flow at high pressure to the points of final use. At these points, a PRV lowers the pressure for safety and efficiency, and to match the requirements of the application or it can be define as a self-operating valve used to reduce any excess pressure in a system, for example- steam. Also known as a PRV. The valve opens if the internal pressure exceeds that holding the valve disc onto the seat.

Non-Return Valve/Swing Check Valve 6 Nos. A swing check valve is a butterfly-style check valve in which the disc, the movable part to block the flow, swings on a hinge or either onto the seat to block reverse flow or off the seat to allow forward flow. This non-return valve has a hinged disk as the closing element.

Isolation Valve (IV)/Gate Valve (GV) 10 Nos. A multi-turn valve, which has a gate-like disk and two seats to close the valve. The gate moves linearly, perpendicular to the direction of flow. This type of valve is normally used in the fully opened or fully closed position; it is not suited to throttling applications.

Supervisory Switch OSYSU1 5 Nos. The OSYSU is used to monitor the open position of an OS&Y (outside screw and yoke) type gate valve.

Pressure Relief Valve (PRV) 1 No. A pressure relief device designed to re-close and prevent further flow after normal conditions have been restored.

25mm test and drain valve With sight glass. 20 Nos. A combined Test and Drain Valve to manually check the Flow Switch operation by simulating the operation of a sprinkler and to drain the piping for maintenance, modification or by the Fire Authority following sprinkler operation. A Sight Glass to confirm water flow during testing of the Flow


http://encyclopedia.thefreedictionary.com/Butterfly+valve


BANZ


Item Quantity Description

Switch.

Lock Shield Valve 71 Nos. Fitted at the return side of each radiator and used to balance the system when it is first installed.

Breeching Inlet (BI) 1 No. An inlet breeching at ground level provides the connection to the water supply. The system is normally dry and is charged by the fire brigade in an emergency. Breeching inlets have either 2 or 4 inlet connections complete with 2.5” male instantaneous inlets to BS336 fitted with non-return valves, 1” drain valve and caps and chains. A 100mm (4”) rising main uses a 2-way inlet breeching in a vertical or horizontal position. A 150mm (6”) rising main uses a 4-Way inlet breeching. Inlet Breechings comply with the requirements of BS 5041 Part 3. .

Fire Hose Reel (FHR) 71 Nos. Fire hose reels are located to provide a reasonably accessible and controlled supply of water to combat a potential fire risk. The length of a fully extended fire hose is 36 meters with a diameter of 19mm (outside diameter). These appliances are designed to deliver, as a minimum, 0.33L of water per second. A control nozzle attached to the end of the hose enables the operator to control the direction and flow of water to the fire. All fire hose reels come with a unique ball valve shut-off device, a plastic or solid brass hose reel nozzle and mounting bracket.

Dry Powder Fire Extinguisher 4kg

20 Nos. The dry powder agent was developed to reduce the electrical hazard of water, and thus is effective against Class C fires. (It can also be used against Class B fires.) The powder is finely divided sodium bicarbonate that is extremely free flowing.

Automatic Dry Powder Fire Extinguisher 10 Lbs

67 Nos. Automatic dry powder Extinguishers, commonly used to protect engine/machinery compartments suitable for class A , & C fires and safe for use on Electrical equipment.

CO2 Fire Extinguisher 5 Kg 23 Nos. Carbon dioxide (CO2) extinguishers, effective against many flammable liquid and electrical fires (Class B and C), use CO2 as both the agent and the pressurizing gas. The liquefied carbon dioxide, at a pressure that may exceed 800 psi depending on size and use, is expelled through a flared horn. Activating the squeeze-grip handle releases the CO2 into the air, where it immediately forms a white, fluffy "snow." The snow, along with the gas, substantially reduces the amount of oxygen in a small area around the fire.

3 DEFINITIONS3.1 ABBREVIATIONS

Abbreviation Descriptions

FPS Fire Protection System

AHJ Authority Having Jurisdiction

T & C Testing and Commissioning

MSFD Motorized Smoke Fan Damper

ZCV Sprinkler Zone Control Valve Indication panel. A monitored isolating valve, which enables the Sprinkler System Zone that it serves to be isolated for maintenance, modification works or by the Fire Authority following sprinkler operation.

AHU Air Handling Units

FCU Fan Coil Units

FAS FIRE ALARM SYSTEM

BMS Building Management Test

M. Dampers Motorized Dampers

FHR Fire Hose Reel. Fire hose reels are located to provide a reasonably accessible and controlled supply of water to


http://www.answers.com/topic/fluffy

http://en.wikipedia.org/wiki/Ball_valve

http://en.wikipedia.org/wiki/Fire


BANZ


Abbreviation Descriptions

combat a potential fire risk.

3.2 LIST OF DEFINITIONS

Fire Protection System A installed system consisting of piping, set of valves, pumps and sprinklers to extinguish fire in initial the stage to protect property and life.

Authority Having Jurisdiction, The organization, office, or individual responsible for approving equipment, materials, an installation, or a procedure.

T & C This method statement provides the methodology that will be used for the Testing and commissioning of the Fire protection System compliant with the contract specifications and approved drawings.

Fire Alarm System A system or portion of a combination system that consists of components and circuits arranged to monitor and annunciate the status of fire alarm or supervisory signal-initiating devices and to initiate the appropriate response to those signals.

4 REFERENCE PROJECT SPECIFICATION, DRAWINGS AND CODESReference documents that are required for Testing and Commissioning of the system and its components.

REFERENCE DESCRIPTION

S60 ATKINS SPECIFICATION - FIRE PROTECTION SYSTEM

NFPA13, 2007 Edition Standard for the Installation of Sprinkler Systems

NFPA14, 2007 Edition Standard for the Installation of Standpipe and Hose Systems

NFPA20, 2007 Edition Standard for the Installation of Stationary Pumps for Fire Protection

NFPA2001, 2004 Edition Standard on Clean Agent Fire Extinguishing Systems

BS EN 671-1:1995

Fixed Fire Fighting Systems.

Hose Systems. Hose Reels with Semi-rigid Hose.

Supersedes the Specified BS 5274:1985

BS EN 694:2001Fire Fighting Hoses.

Semi Rigid Hoses for Fixed Systems. Supersedes the Specified BS 3169:1986

BS EN 3 Parts 1 – 9 Portable Fire Extinguishers. Supersedes the Specified BS 5423:1987

BAHRAIN CDA BAHRAIN CIVIL DEFENSE AUTHORITY

AH/NMR/MME/FP-201 Basement fire detection layout Part-1 ( sht 1 of 6)



AH/NMR/MME/FP-201 Basement fire protection layout Part-4 (sht 4 of 6)

AH/NMR/MME/FP-201 Basement fire protection layout Part-5 (sht 5 of 6)

AH/NMR/MME/FP-201 Basement fire protection layout Part-6 ( sht 6 of 6)

AH/NMR/MME/FP-202 Ground Floor fire protection layout Part-1 (sht 1 of 3)



AH/NMR/MME/FP-203 Podium Floor fire protection layout Part-1 ( sht 1 of 1)


http://en.wikipedia.org/wiki/Fire


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REFERENCE DESCRIPTION

AH/NMR/MME/FP-204 First Floor fire protection layout Part-1 (sht1 of 3)

AH/NMR/MME/FP-204 First Floor fire protection layout Part-1 (sht2 of 3)

AH/NMR/MME/FP-204 First Floor South & North Core fire protection layout Part-1 (sht3 of 3)

AH/NMR/MME/FP-205 Second Floor fire protection layout Part-1 (sht1 of 3)

AH/NMR/MME/FP-205 Second Floor fire protection layout Part-1 (sht2 of 3)

AH/NMR/MME/FP-205 Second Floor South & North Core fire protection layout Part-1 (sht3 of 3)

AH/NMR/MME/FP-206 Third Floor fire protection layout Part-1 (sht1 of 3)

AH/NMR/MME/FP-206 Third Floor fire protection layout Part-1 (sht2 of 3)

AH/NMR/MME/FP-206 Third Floor South & North Core fire protection layout Part-1 (sht3 of 3)

AH/NMR/MME/FP-207 Fourth Floor fire protection layout Part-1 (sht1 of 3)

AH/NMR/MME/FP-207 Fourth Floor fire protection layout Part-1 (sht2 of 3)

AH/NMR/MME/FP-207 Fourth Floor South & North Core fire protection layout Part-1 (sht3 of 3)

AH/NMR/MME/FP-208 Fifth Floor fire protection layout Part-1 (sht1 of 3)

AH/NMR/MME/FP-208 Fifth Floor fire protection layout Part-1 (sht2 of 3)

AH/NMR/MME/FP-208 Fifth Floor South & North Core fire protection layout Part-1 (sht3 of 3)

AH/NMR/MME/FP-209 Sixth Floor fire protection layout Part-1 (sht1 of 2)

AH/NMR/MME/FP-209 Sixth Floor fire protection layout Part-1 (sht1 of 2)

AH/NMR/MME/FP-210 Fire Pump Room Layout

AH/NMR/MME/FP-211 Fire Protection Schematic Drawing - Main Building



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2 RESPONSIBILITIES

The diagram below shows the proposed Organization Structure for the Testing and Commissioning of the fire Protection system

FUNCTION RESPONSIBILITIES

Commissioning Engineer The Commissioning Engineer shall be responsible for preparing the Method Statement (Testing Plan) Documentation, observant of all safety precautions required by the NMR Safety Plan for supervising the (Life Safety) testing activities.

Commissioning Manager (Witnessing) The Commissioning Manager is required to witness and sign-off 100% testing of Fire Safety installations. The Commissioning Manager will review Method Statement Documentation.

Engineer/Client The Engineer and or the Client representative are invited to be present to witness specific installation, functional, systems tests being performed by the fire protection system Commissioning Engineer or Test Technician.

Quality Assurance The QA function shall be responsible for conductions internal reviews of the T & C documents and testing records to ensure that all tests have been performed in accordance with the approved inspection and test procedures.

Testing Technician The Testing Technician shall be responsible carrying out the tests and recording the test results.

Contact Numbers: Mr.Tasneem: 39734445 / Mr. Abdul Hakkim: 39734447


FIRE PROTECTION SYSTEMCommissioning Engineer

Mr.Tasneem / Mr.A.Hakkim

Testing TechnicianMr. Anwar

Mr.Manik

COMMISSIONING MANAGER

CML Engineer/Client

Quality Assurance


BANZ


3 TESTING EQUIPMENT AND TOOLSThe following testing tools shall be used for the purpose of configuration and commissioning of fire protection system

TOOL/EQUIPMENT PURPOSE

Pressure Pump To pressurize the fire protection system

Pressure gauge with valve To check & monitor the pressure

Clamp meter To check the current reading for fire pump

Multi meter To check the continuity of ZCV cabling

Air Release Valve (25mm) To vent the system during filling

Drain Valve To drain the valve in emergency

Step ladder To access the zone control valve & air release valve

Spanner To arrest leakage

Bucket & Drum To arrest spillage



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4 QUALITY CONTROLThe Commissioning Engineer shall prepare the testing procedure that will include the equipment to be tested, the tests to be performed, the test equipment to be used, the test procedure to be applied and the test records to be used.

The Commissioning Engineer shall organize, supervise and verify the implementation of the testing schedule.

All T & C documents prepared will include Document Review by fire protection QA/QC function and AHQ Project QA function, before they are approved for T & C activities.

The Following QA activities are carried out during project execution

The Contractor / Consultant before procurement approves technical Submittals of all materials.

The Contractor / Consultant inspects the quality of the material before installing.

The Contractor QA/QC representative checks the installation of the works and recommended if any changes required. Then inspection is offered to consultant for approving the installation of pipes and fittings, devices and equipments prior to testing and commissioning.

The Documents for Testing and Commissioning method statement shall be submitted for contractor/ Consultant approval. After obtaining necessary approvals, the testing and commissioning work is carried out in the project. The same shall be done as described in this document.



BANZ


5 TEST PROCEDURESThe following test procedures will be performed during the various stages of installation, configuration, testing and commissioning of fire protection system

The following Test Type Codes are used in the Detail Test Description:

Test Type Code Description

V Visual Verification Checks and Inspections;

M Measurement

D Documentation Review

F Functional Test

5.1 Visual and Mechanical Checks

Reference Test Name Test Description Test Record Reference

Tests Observations By

MM

E

NM

R

AT

KIN

S

CM

L

8.1.1 Pipe Installation Check Visual Checking of pipes, fittings and supports.

ME-QR-M-235 X X X X

8.1.2 Equipment Installation Check Visual Checking of Equipment ME-QR-M-235 X X X X

5.2 Pressure TestThe pressure test are performed before and after fixing the sprinklers using hydrostatic pressure pump equipment and it is inspected and witnessed by main contractor, consultant and commissioning engineers.



MM

E

NM

R

AT

KIN

S

CM

L

8.2.1. Hydrostatic Pressure Water Test MQ-TR-M-201 X X X X

8.2.2 Pneumatic Test Air Test MQ-TR-M-201 X X X X

5.3 Unit Test

Preconditions of the Unit Test

Ensure that the Visual Check and pressure test are completed.

Ensure that installation conforms to accepted plans

Ensure that Power is available for Fire Pump control panel.

Ensure that pump rooms are clean.

Ensure that the fire pumps are on Automatic Mode.



BANZ




MM

E

NM

R

AT

KIN

S

CM

L

8.3.1 Fire Pump set Test Verify the Fire pump sets are installed and tested.

FPS-TR 8.3.1 X X X X

8.3.2 Alarm Check Valve assembly Test.

Verify the Alarm check valves are correctly installed.


8.3.3 Fire hose reel and cabinets Test

Verify the Fire hose reels are correctly installed.


8.3.4 Portable Fire Extinguisher Test

Verify the portable fire extinguishers are correctly installed.


8.3.5 Zone Control Valve Assembly Test

Verify the Zone control valves are correctly installed.


5.4 Functional Test

Preconditions of Functional test

These series of Tests will be performed when all the Unit Tests are completed and commissioned.

Ensure the Unit test is completed.

Ensure that the electricity and water are available

Ensure the access to all the areas is available.

Ensure that the authority having jurisdiction of fire equipment has been instructed the location of fire pump room, system isolation valve and signage of the system.

Ensure that the flushing is carried for the service mains and riser.

Ensure that the Hydrostatic tests are carried.

Make Sure that fire pumps are in Auto Mode.

Ensure that interlocking of main pump controller and stand by controller is completed.

For the coverage test , please note the main contractor has to arrange for covering the area and for dewatering the water and to clean the area.



MM

E

NM

R

AT

KIN

S

CM

L

8.4.1 Sprinkler System Test Test and verify the sprinkler system is in working condition and pump is in auto mode

FPS-TR-8.4.1

X X X X

8.4.2 Wet Riser System Test and verify all the Fire Hose reel & Landing valve in working condition and pump is in auto mode

FPS-TR-8.4.2

8.4.3 Fire Pump Test Test and verify the Fire Pump set. FPS-TR-8.4.3



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5.5 Interface Test

Preconditions of Interface Test

Ensure that all the Visual Test, Pressure Test, Unit Test and Functional tests are completed.

Ensure the connections to FAS systems are completed and tested.

Ensure that the access is available to all areas

Ensure that the representative of other systems are available during testing.

Ensure that the civil defense intimated regarding the testing.



MM

E

NM

R

AT

KIN

S

CM

L

8.5.1 Interface Test Test and Verify the fire signal to Fire alarm panel.

FPS-TR 8.5.1X X X X


Project: Kingdom of Bahrain, Manama, Arcapita HQ

6 DOCUMENTATIONThis section will detail all the testing forms and testing reports that will be used to record the results of testing and commissioning of Fire protection system.

Each testing record will be prepared as separate files for each equipment and test that is required to be performed.

The following is a list of Test Plan and Test Record documents:

TEST RECORD REFERENCE TEST NAME

ME-QR-M-235 - check the comment on the ref in the relevant test record

Pipe & Equipment Installation Check (First Fix & Second Fix)

MQ-TR-M-201 Pressure Test (First Fix & Second Fix)

FPS-TR 8.3.1 Fire Pump Test

FPS-TR 8.3.2 Sprinkler Test

FPS-TR 8.3.3 Alarm Check Valve assembly Test

FPS-TR 8.3.4 Portable Fire Extinguisher Test

FPS-TR 8.3.5 Zone Control Valve Assembly

FPS-TR 8.4.1 Sprinkler System Test

FPS-TR 8.4.2 Wet Riser System

FPS-TR 8.4.3 Fire Pump Test

FPS-TR 8.5.1 Interface Test

A Risk Assessment Form as enclosed will be prepared to detail the safety measures that will be undertaken for the Testing and Commissioning of the fire protection system.



ARCAPITABANK HEADQUARTERS PROJECT


TEST RECORD REFERENCE: ME-QR-M-235 EQUIPMENT ID:

TEST NAME: Pipe Installation Test LOCATION: BASEMENT

Fire Pump Room

Item No.

Detail Test Description

Test Type

Expected Results and Observations Status/Remarks

Pipe Installation Check

V Pipes are installed properly, aligned and supported as per drawing.

TEST REPORT SHALL BE SUBMIT BEFORE TESTING & COMMISSIONING

1 Basement V Please refer the MME-IR-XXX for relevant results and observations

2 Ground V Please refer the MME-IR-XXX for relevant results and observations

3 Podium V Please refer the MME-IR-XXX for relevant results and observations

4 First V Please refer the MME-IR-XXX for relevant results and observations

5 Second V Please refer the MME-IR-XXX for relevant results and observations

6 Third V Please refer the MME-IR-XXX for relevant results and observations

7 Fourth V Please refer the MME-IR-XXX for relevant results and observations

8 Fifth V Please refer the MME-IR-XXX for relevant results and observations

9 Sixth V Please refer the MME-IR-XXX for relevant results and observations

SIGNATORIES ORGANIZATION NAME SIGNATURE DATE & TIME

TESTED BY Banz Trading & Contracting WLL

TASNEEM / ABDUL HAKKIM

INSPECTED BY MME QA/QC

Inspected BY: NMR

ATKINS





TEST RECORD REFERENCE: ME-QR-M-235 EQUIPMENT ID:

TEST NAME: Equipment Installation Test LOCATION: BASEMENT Fire Pump Room

Item No.


Test Type


Device Installation Check

V Devices are fixed as per the approved drawings and aligned as per the ceiling layout. REPORT SHALL BE Submitted BEFORE TESTING & COMMISSIONING

1 Basement V Please refer the MME-IR-XXX for relevant results and observations

2 Ground V Please refer the MME-IR-XXX for relevant results and observations

3 Podium V Please refer the MME-IR-XXX for relevant results and observations

4 First V Please refer the MME-IR-XXX for relevant results and observations

5 Second V Please refer the MME-IR-XXX for relevant results and observations

6 Third V Please refer the MME-IR-XXX for relevant results and observations

7 Fourth V Please refer the MME-IR-XXX for relevant results and observations

8 Fifth V Please refer the MME-IR-XXX for relevant results and observations

9 Sixth V Please refer the MME-IR-XXX for relevant results and observations





Inspected BY: NMR

ATKINS





TEST RECORD REFERENCE: MQ-TR-M-235 EQUIPMENT ID:

TEST NAME: Hydrostatic Test LOCATION: BASEMENT

Fire Pump Room

Item No.


Test Type


REPORT SHALL BE SUBMITTED BEFORE TESTING & COMMISSIONING

1 BASEMENT V Please refer the MME-IR-XXX for relevant results and observations

2 GROUND FLOOR V Please refer the MME-IR-XXX for relevant results and observations

3 PODIUM V Please refer the MME-IR-XXX for relevant results and observations

4 FIRST FLOOR V Please refer the MME-IR-XXX for relevant results and observations

5 SECOND FLOOR V Please refer the MME-IR-XXX for relevant results and observations

6 THIRD FLOOR V Please refer the MME-IR-XXX for relevant results and observations

7 FOURTH FLOOR V Please refer the MME-IR-XXX for relevant results and observations

8 FIFTH FLOOR V Please refer the MME-IR-XXX for relevant results and observations

9 SIXTH FLOOR V Please refer the MME-IR-XXX for relevant results and observations

FORMAT TO BE ATTACHED



TASNEEM AHMED/ABDUL HAKKIM


WITNESSED BY: NMR

CML

ATKINS





TEST RECORD REFERENCE: MQ-TR-M-235 EQUIPMENT ID:

TEST NAME: Pneumatic Test LOCATION: BASEMENT

Fire Pump Room

Item No.


Test Type


REPORT SHALL BE SUBMITED BEFORE TESTING & COMMISSIONING

1 BASEMENT V Please refer the MME-IR-XXX for relevant results and observations

2 GROUND FLOOR V Please refer the MME-IR-XXX for relevant results and observations

3 PODIUM V Please refer the MME-IR-XXX for relevant results and observations

4 FIRST FLOOR V Please refer the MME-IR-XXX for relevant results and observations

5 SECOND FLOOR V Please refer the MME-IR-XXX for relevant results and observations

6 THIRD FLOOR V Please refer the MME-IR-XXX for relevant results and observations

7 FOURTH FLOOR V Please refer the MME-IR-XXX for relevant results and observations

FIFTH FLOOR V Please refer the MME-IR-XXX for relevant results and observations

SIXTH FLOOR V Please refer the MME-IR-XXX for relevant results and observations





WITNESSED BY: NMR

CML

ATKINS


ARCAPITABANK

HEADQUARTERS PROJECT


TEST RECORD REFERENCE: FPS-TR 8.3.1 EQUIPMENT ID:

TEST NAME: Fire Pump set LOCATION: BASEMENT Pump Room

Item No.

Detail Test Description Test Type


1 Visual Check V All the components are installed correctly.

2 Check Fire pump set controllers and component labels

V All labels are installed correctly (Example “ Main Pump” Standby Pump” Jockey Pump”

3 Tag for Valves V Tag on valves indicating “ Normally open” or Normally Close”

4



TASNEEM AHMED / ABDUL HAKKIM


WITNESSED BY: NMR

CML

ATKINS

FPS Test Record of 32

ARCAPITABANK




TEST NAME: Sprinkler ZCV Test LOCATION: FLOORS ALL Floors

Item No. Detail Test Description Test Type



2 Check component labels V All labels are installed correctly

3


TESTED BY Banz TASNEEM AHMED / ABDUL HAKKIM


WITNESSED BY: NMR

CML

ATKINS


ARCAPITABANK




TEST NAME: Alarm Check Valve Assembly LOCATION: BASEMENT Pump Room

Item No. Detail Test Description Test Type Expected Results and Observations Status/Remarks



3 V





WITNESSED BY: NMR

CML

ATKINS


ARCAPITABANK




TEST NAME: Portable Fire Extinguisher Test LOCATION:




3





WITNESSED BY: NMR

CML

ATKINS


ARCAPITABANK




TEST NAME: Zone Control Valve Assembly Test LOCATION:




3 V





WITNESSED BY: NMR

CML

ATKINS


ARCAPITABANK




TEST NAME: Sprinkler System Test LOCATION:



1 Conduct flow test by opening the main drain at the sprinkler alarm valve assembly. After test, close the drain valve.

F Observer pressure in the pump room panel. The Jockey pumps start running at 11 Bar and main pump

starts running at _10 Bar, if the pressure reduces. Water gong shall activate. The signal from Flow Switch to FACP is activating the

sounder.2 Conduct flow test by opening the floor

zone control – Test valve. Perform the test for all the floors. After test, close the Test valve and make sure the fire pump set is in auto mode

F The Jockey pumps start running at 11 Bar and main pump starts running at 10 Bar, if the pressure reduces.

. Water gong shall activate.

The signal from Flow Switch to FACP is activating the sounder.

While testing 6th Floor, pressure gauge installed near the remotest sprinkler should read 0.5Bar

3 Activate 4 sprinkler head using an approved method (heating device). Ensure that civil defense authority is present during the coverage test along with Consultant / Client.

Ensure that the sprinklers is covering minimum of 48sqmm (12sqm x 4 nos)

The Jockey pumps start running at 11 Bar if the pressure drops reaches 11bar from 12 Bar. (If required) Stop the Jockey pump and ensure that Main pump is starting at 11 Bar.

The signal from Flow Switch to FACP is activating the sounder with 3 min delay.

The mechanical water gong is activated



TESTED BY Banz


WITNESSED BY: NMR

CML

ATKINS

ARCAPITABANK



TEST RECORD REFERENCE: FAX-TR 8.4.2 EQUIPMENT ID:

TEST NAME: Wet Riser System Test LOCATION:



1 Conduct flow test through the main F The Jockey pumps start




Test/drain at the fire pump line. running at 11Bar and main pump starts running at 10 Bar, if the pressure reduces and the Stand by pump at 9 Bar. Water gong shall activate.


2 Conduct flow test through the landing valve in the remotest point with fire hose installed in the landing valve.

F The Jockey pumps start running at 11Bar and main pump starts running at 10 Bar, if the pressure reduces and the Stand by pump at 9 Bar. Water gong shall activate.

The required pressure (4.0bars – minimum pressure at closed line) is available with required flow as per local civil defense authority


3 Close the landing valve. F The fire pump is switched off automatically after reaching the set pressure.



Zain, 01/03/-1,

Comment as above.

Zain, 01/03/-1,

Comment as above

TESTED BY Banz


WITNESSED BY: NMR

CML

ATKINS


ARCAPITABANK




TEST NAME: Fire Pump System Test LOCATION: Basement Fire Pump Room



1 Conduct flow test through the main drain at the fire pump header discharge line. Ensure that interlocking of main pump controller and stand by controller is completed.

F The quantity of water discharging from the fire pump assembly shall be determined and stabilized.

The flow meter reading or discharge pressure are recorded

The fire pump unit shall be started and brought up to rated speed without interruption under the conditions of a discharge equal to peak load.

The Jockey pumps start running at 11Bar and main pump starts running at 10 Bar, if the pressure reduces and the Stand by pump at 9 Bar. Water gong shall activate.

2 Loads Start Test as per NFPA 20 11-2.6.4

F The fire pump unit shall be started and brought up to rated speed without interruption under the conditions of a discharge equal to peak load.

3 Phase Reversal Test as per NFPA 20 11-2.6.5*

F For electric motors, a test shall be performed to ensure that there is not a phase reversal condition in either the normal power supply configuration or from the alternate power supply (where provided).

4 Controller Acceptance Test as per NFPA 20 11-2.7.

F As a minimum, no less than six automatic and six manual operations shall be performed during the


Zain, 01/03/-1,

Is this pre-defined or known?

Zain, 01/03/-1,

What is the expected speed?

Zain, 01/03/-1,

What is the expected reading?



acceptance test.

The fire pump shall be started once from each power service and run for a minimum of 5 minutes.

The automatic operation sequence of the controller shall start the pump from all provided starting features. This sequence shall include pressure switches or remote starting signals.


TESTED BY Banz


WITNESSED BY: NMR

CML

ATKINS


Zain, 01/03/-1,

Should there be a separate test report for this particular test?

ARCAPITABANK



RISK ASSESSMENT FORM

SITE LOCATION: LEVELS Basement, Ground, 1, 2, 3, 4, 5, 6, and Roof (delete whichever is not applicable)

SIGNIFICANT HAZARDS (Risk Levels) Low Medium High

1 Water leakage at High pressure X

2 Electrical Burns X

3 Electrocution X

4 Fire X

5

ACTIONS TO REDUCE RISKS:

Compliance with:

EDD Regulations

Kingdom of Bahrain Health and Safety Regulations

Project Safety Plan

Planning:

Work is to be covered by a permit to work system where necessary. Planning will include liaison with other contractors and those in control of the workplace to ensure that all are aware of the work to be done Only competent persons with suitable test equipment, correctly calibrated will be involved in the work.

Physical:

Prior to the commencement of work a check will be made to verify that all switch rooms and/or control rooms have been cleared of loose materials and that all temporary installations have been removed. Equipment covers and doors are to be closed and guards refitted to machinery. Barricading around testing area to prevent unauthorized entry. Safety or warning signs to be displayed indicating hazards.


Any circuits to be worked will be treated as live until verified otherwise. There are no exceptions to this requirements; experience of employees is irrelevant; ASSUMPTIONS KILL.

Managerial/Supervisory

An authorized competent person is to ensure that all precautions and conditions of the permit to work have been met before signing the clearance of work.

Training:

Only authorized and competent electricians having been provided with all the information to the work will carry out testing and commissioning.


COMPLETED BY
