fqm tutorials 97-03

8/11/2019 Fqm Tutorials 97-03

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BASIC THERMODYNAMICS TUTORIAL

1. Define Thermodynamic system. Also explain different thermodynamic systems with appropriateexamples.

2. Explain concept of Quasi-static process with necessary figure.3. Differentiate etween !ntensi"e and Extensi"e properties of system.#. $ro"e that %Energy& is a point function of a system undergoing change of state.'. $ro"e the e(ui"alency of )el"in-$lan* and +lausius statements.,. Define A"aila ility . Also deri"e expression for a"aila ility in a non-flow system./. 0rite rief note on the followings

i 4elmholt5 function ii 6i s 7unction iii !rre"ersi ility8. 6i"e comparison of +arnot cycle and 9an*ine cycle for "apour.:. Draw the Diesel cycle on p-" and T-s diagram. Also deri"e expression for air 1;. standard efficiency with usual notations for the cycle.11. Explain the method of determination of calorific "alue of a gi"en fuel y


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KOM TUTORIALS

1. Define 1 ower $air 2 )inematics +hain3 +ompletely +onstrained Fotion# Angle of friction

2. Deri"e the e(uation for finding out the ratio of angular "elocities of two shafts of 4oo*e&s Goint.3. 0hat is straight line motion mechanismC Explain 4art&s straight line motion mechanism with

neat s*etch.#. 0hat is in"ersionC Explain the in"ersions of dou le slider cran* chain with neat s*etch.'. 0hat is steering gear mechanismC Deri"e the relation for correct steering for De"is steering gear

mechanism.,. Explain the terms used in cam./. 1 Trace point. 2 $ressure angle 3 $itch circle.8. Deri"e the e(uation for finding out the tor(ue re(uired to lift the load y a screw Gac*.:. Deri"e the e(uation for maximum efficiency of a screw Gac* for raising a load.1;. Deri"e the e(uation for finding out the length of path of contact for a pair of in"olute gears.11. Deri"e e(uation for finding out the limiting tension ratio in a elt dri"e.12. Define the following terms13. 1. in*1#. 2. oc*ed +hain1'. 3. 4igher $air1,. #. Ternary Boint1/. '. Degrees of freedom18. ,. +onstrained Fotion1:. /. Quaternary in*2;. Define !n"ersion of Fechanism . Draw s*etches of any two in"ersions of 21. dou le slider cran* mechanism and =tate their applications.22. Explain the following 23. 1. 9u ing elocity 2. !nstataneous center 3. )ennedy&s theorem2#. =tate the criteria of selection of following for transmission of power2'. 1.


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FQM TUTORIALS

QUALITY CONCEPTS & TQM

1. Describe the TQM philosophy and identify its major characteristics. 27

2. What is Total Quality Management? tate its objecti!es. 27

". Discuss strategic #uality management system.22

$. What is Quality Management? Discuss strategies of Quality Management. 22

%. Describe each of the four costs of #uality. $"

&. Discuss '!e stages of #uality culture. $"

7. Discuss #uality Management system $(

). Discuss !arious phases of QM. $(*. Discuss !arious dimensions of a #uality D(%

1(.Discuss !arious types of #uality audits. D(%

11.What is Quality +ontrol? Discuss its objecti!es and ad!antages D(&

12. tate the important objecti!es of Quality +ontrol. ,-plain brie y ho/ theseobjecti!es are achie!ed in ,ngineering 0ndustry? D(&

1".De'ne Quality Quality ssurance and Total Quality +ontrol. What is trategic

Quality Management? 1"1$.Discuss Deming3s fourteen points for Quality management. 12

1%.Describe contribution of 4uran and +rosby for Quality brie y. 12

1&.Discuss 4uran3s #uality trilogy. "(

17.,-plain 5D+ cycle of Deming for #uality impro!ement. "(

1).Describe contribution of 0shi6a/a3s to TQM? +ompare it /ith Deming 4uranand +rosby s contribution. ")

1*.Discuss concept of #uality as per #uality gurus li6e 4uran and +rosby. ")

2(.Discuss about priorities and de!elopment of Quality in 0ndian 0ndustries. (7

21.What is the role of #uality council of 0ndia in the 'eld of #uality impro!ementin 0ndian industry? (7


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22.Discuss some of the e8orts by 0ndian industries in the 'eld of #ualityimpro!ement. D(*

2".Discuss #uality management scenario in 0ndian industries. D(*

2$.Write short note on Quality ssurance and Quality udit. D()


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QUALITY TOOLS AND ISO SERIES

1. Write short note on 0 @ 1$((( %1

2. What is 0 @ *((( F 1$(((? Write their major bene'ts. %1

". ,-plain the concept 0 @*((1. tate the '!e important ad!antages of0 @*((1. $$

$. ,-plain !arious tools of Quality control. $$

%. ,nlist se!en Quality 0mpro!ement Tools and e-plain any one brie y."*

&. 9o/ /ill you justify cause and e8ect analysis as #uality impro!ementprocess? ,-plain /ith suitable e-ample. "*

7. ,numerate the se!en magni'cent #uality tools /hich form a signi'cant partof the i- igma tool 6it and Discuss role of 9istogram. "&

). ,-plain the concept of i- igma. tate its bene'ts. "&

*. De'ne and e-plain Design for si- igma. %*

1(.De'ne Quality unction Deployment :Q D; and e-plain its bene'ts. %*

11.9o/ /ill you build up >9ouse of #uality for the implementation of Qualityunction Deployment? Discuss step by step. &(

12.What is Benchmar6ing ? Discuss about its types brie y. &(

1".9o/ did Quality tandards and practices de!elop in 0ndian Business@rganiGations? &1

1$.Discuss purpose and objecti!es of Bureau of 0ndian standard :B0 ;. &1

1%.,-plain your !ie/s for the Quality de!elopment in 0ndia. "%

1&.What do you understand by #uality standards?


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Q#a !t$ !n se% !ce and s'(t)a%e

1. Discuss role of soft /ares in Quality management D11

2. 9o/ do certi'cations such as the +apability Maturity Model :+MM; helpin impro!ing soft/are #uality? D12

". Which are the common measurements of soft/are #uality? ,-plain thembrie y. D1(

$. ,-plain the importance of Quality Management soft/are in Businessimpro!ement.

%. What is er!ice Quality ? Discuss about its types brie y

&. De'ne ser!ice3. ,-plain the classi'cation of ser!ices.

7. Discuss 6ey theme for er!ice #uality management applications in enterprise.

E*AMPLE

1. The tableC1 sho/s that successi!e lots of shafts are coming out of themachine. The shafts are subjected to inspection for burrs. The shafts areinspected in samples of 1(( each. +ompute and construct the +hart. lsoma6e decision regarding #uality of product and process control .TB=,C1


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2. The follo/ing TableC2 sho/s the number of defects on the surface ofcarbodies on 2( 4an.2(1(. +onstruct the appropriate control chart and gi!eyour comment. T B=,C2

". The follo/ing table sho/s the a!erages and ranges of the haftdiameter in millimeters for "( subgroups of % item each

or the 'rst 2( samples setup an I chart and an A chart. 5lot the ne-t 1(samples on these charts to see if the process continuous >


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ind + compute trial control limits and plot control chart for +. What!alues of +3 /ould you suggest for the subse#uent period?

1. single sampling plan is gi!en as HJ%((( nJ%( and cJ 2a. +ompute the appro-imate probability of acceptance of lots

/ith 1K defecti!e :use 5oission;b. Determine the @Q !alue for the abo!e lots.c. What /ill be the a!erage inspection in percentage? : ssumeacceptance Aecti'cation plan;

2. ,-plain 5oissons 5robability Distribution&. ollo/ing data /as collected for 12 samples measured for a dimension

of component. +alculate control limits for I and A and dra/ the charts. The!alues for 2J(.%) D"J ( and D$ J 2.11

7. ,-plain the concept of pLchart and calculate follo/ingL The obser!ations ofinspection results are summariGed in table belo/. or each subLgroup thefraction defecti!e is sho/n in table. +alculate set of control limits.


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). +onstruct a control chart for Mean and Aange for follo/ing data ofmeasurement 1( sample of sample siGe % is being ta6en for

consideration. Mention your conclusion for state of control.

*. ollo/ing obser!ations /ere ta6en /hile inspecting the product 1(

samples of siGe 1(( each is ta6en

+onstruct the p N chart and gi!e your comments.

1(.+ontrol charts for - and A are maintained on a certain dimension of amanufactured part measured in cm. The subgroup siGe is $.The !alues of -and A are computed for each subgroup. fter 2( subgroups IJ O $1."$( andA OJ(."2(.+ompute the !alues of "Csigma limits for - and A charts. : ssume2J(.7" D"J( D$J2.2) d2J2.(%*;

11.0n 2% sample of %( pieces each number of rejects /asL1 2 % & " % 2 1 1 ( ( 1 ( 1 ( 2 1 ( ( 1 1 ( ( 1 and (.0n this process in control?0f the consumer is /illing to accept lots of this product that are 2.%K or lessnon conforming /ill the process in present state produces an acceptable lot?


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fqm tutorials 97-03

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