frc - ficep corpthese processes can be covered with the new ficep frc coping robot. the ficep robot...
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FRC Automatic CNC thermal cutting lines for steel profiles
The structural steel buildings are made of steel assemblies where profiles (beams, U-channels, angles, tubes) mostly act as main parts. Finished assemblies are joined and bolted one to the other to form the structure. Straight, mitred and shaped cuts on profile edges or on web and flanges are needed to form the main part geometry. The layout marks will be automatically done with secondary part information aside to speed up the assembly phase and avoid human errors in fitting. All of these processes can be covered with the NEW Ficep FRC coping robot.The Ficep robot allows the torch to move and orientate around the piece with automatic tool changer for the plasma and oxy torches that are always onboard for a very fast change when needed. The robot is controlled by dedicated software which optimizes the movement and gives simple and essential sequences:
• When the material enters the machine a new laser camera technology is used to probe the part geometry. This enables a very fast recognition of the geometry.
• These real values are compared with the theoretical ones registered in the CNC library; any discrepancies are automatically corrected and the torch will move to the exact position to start the cycle, once the cut is finished, the piece always detaches itself without problem!
• The required shape is chosen from the relevant library and only its real dimensional values are loaded into the program; no time is lost to reprogram the shape; the shapes which are normally required in steel construction are all already programmed in the library
• The torch starts automatically and carries out the cutting of the shapes. The process can be repeated continually without mistakes.
The advantages of these systems are straight forward:• All the manual operations to measure,
mark out and cut disappear
• No mistakes
• Cutting operations can be done in line with drilling units in order to save time
• The processing cycle is optimized
• The manufacturing times are drastically reduced
• Processing is done in a complete automatic way
• The space dedicated to this kind of processing is reduced
• Production costs are lowered
• The labour required for complicated operations is reduced to the minimum
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FRC Automatic CNC thermal cutting lines for steel profiles
FRC
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• Carriage with a pincher that can be adjusted in all the directions, for the longitudinal positioning of 12 mt long bars. The carriage is equipped with a supporting structure and allows the profiles to move on idle rolls.
• Machine chassis consisting of four columns of electrowelded steel tubes to support the robot.
• Semi-spherical cartesian robot with 6 controlled axes holding the two cutting torches.
• Laser camera technology to manage material probing and compensate profiles values and dimensional tolerances.
• Automatic vices to guarantee perfect material clamping even during cuts where the material moves longitudinally.
• Hydraulic alignment device between the first two rolls of the infeed rollerway.
CNC Line with thermal coping unit and drilling unit in tandem with rollerways and transfer tables.
• Detection and automatic adjustment of dimensional tolerances.
• 12 mt powered rollerway to unload the processed pieces.
• The latest generation Ficep PEGASO control unit controlling 6 axes, (7th axis optional).
• Hypertherm Truehole technology in use
FRC MAIN TECHNICAL FEATURES
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Hydraulic clamping vices
FRC
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• Plasma cutting system with Hypertherm power source and automatic torch changer
• Smoke intake system which is essential with the plasma torch cutting
• Infeed and outfeed rollerways for 16 mt or 20 mt long profiles
• Infeed and outfeed transfer tables with catches or carts
• Equipment for the processing of round pipes
Plasma and oxy torch
OPTIONS
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Smoke intake system
FRC
FRC Automatic CNC thermal cutting lines for steel profiles
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Graphical 3D simulator of the robot. This shows the virtual processing to be done.• Point-to-point LEAD CUT programming done directly by the on-board CNC• Programming through graphical macros that are already stored
and registered in the relevant library• Programming through data import from an off line computer• Automatic precise torch positioning
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FRC
FRC Automatic CNC thermal cutting lines for steel profiles
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HARDWARE & SOFTWARE
Pegaso is the new generation CNC for Ficep machines. PC, CNC and PLC are integrated on a single board, to have the maximum reliability and usability. Pegaso is based on field bus technology: CanBus and EtherCAT, with up to 32 axes controlled.The CNC is positioned on a mobile control panel, so the operator can have a complete view of the machine. Most of input / output interface devices and brushless motors drives are located on the machine.
Programming• Simplified data input with graphical direct preview• 3D piece view• Diameter programming with automatic tool assignment• Linear, matrix and flange patterns• Programming with millimeters or inches (also fractions)• Linear nesting
Processing• Automatic tool assignment• Unit offset automatic summing• Automatic grouping and ordering of operations• Setup modification lines generation• Rototraslation of executing program to follow sheet
orientation
Execution• Automatic cycle stop for tool setup modification• Probing capability to adjust program quotes to actual
material position• Automatic software to prevent machine unit collisions• Automatic software to prevent tool collisions against
material• Tool management with operating parameters and tool
life management• Messages and alarm notifications to the operator
using customer language with history log• Graphic screens to display machine pieces handling
tables• Production times recording
PEGASO SYSTEM
PC characteristics• CPU AMD Ontario 1.6 GHz Dual Core• Ram 2 Gb• Disk Compact Flash 8 Gb• USB 6 High Speed 2.0 (one on the front)• LAN Ethernet 10/100/100 Mbit• Keyboard Industrial PS2• Display LCD Led technology 15 “ with touch screen• Industrial panel with 42 push buttons• Op. Sys. Windows 7 Embedded with EWF filter• Teleservice software for remote diagnostics
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Models 1201 FRC 2001 FRC 2501 FRC
Profiles that can be processed:
I-Beams (without camber)Web height
Flange height
min. mm / inch max. mm / inch min. mm / inch max. mm / inch
80 - 3 1/4”1220 - 48”42 - 1 5/8”600 - 24”
200 - 8”2000 - 78 3/4”
75 - 3”815 - 32”
300 - 12”2540 - 100”
75 - 3”815 - 32”
U-channels (web downwards)Web height
Flange width
min. mm / inch max. mm / inch min. mm / inch max. mm / inch
80 - 3 1/4”1220 - 48”45 - 1 3/4”600 - 24”
200 - 8”2000 - 78 3/4”
60 - 2 3/8” 600 - 24”
200 - 8”2540 - 100” 60 - 2 3/8”815 - 32”
AnglesFlange height (unequal flanges as well)
min. mm / inch
max. mm / inch
80x80x8 - 3 1/2”x3 1/2”x3/8”
300x300x50 - 12x12”x1 1/4”
200x200x158”x8”x5/8”500x500x40
20”x20”x1 9/16”
200x200x158”x8”x5/8”500x500x40
20”x20”x1 9/16”
Square Tubes(4 sides processing)
min. mm / inch
max. mm / inch
80x80 - 3 1/4”x3 1/4”
400x400 -15”x15”
80x80 - 3 1/4”x3 1/4”
400x400 -15”x15”
80x80 - 3 1/4”x3 1/4”
400x400 -15”x15”
Rectangular Tubesmin. mm /
inch max. mm /
inch
80x40 - 3 1/4”x1 3/4”1200x600 -47”x23 1/2”
80x40 - 3 1/4”x1 3/4”1200x600 -47”x23 1/2”
80x40 - 3 1/4”x1 3/4”1200x600 -47”x23 1/2”
All sectionsMaximum length (can be expanded with options)
mm / inch 12000 - 40” 12000 - 40” 12000 - 40”
Minimum transferable length(with longitudinal copes on both heads having a maximum length of 400 mm on the lower half flanges)
mm / inch 2500 - 98 1/2” 2500 - 98 1/2” 2500 - 98 1/2”
Positioning weight (standard) Kg / lbs 6000 - 13,200 10000 - 22,000 10000 - 22,000
Linear weight of the section(standard)
Kg/m / lbs per foot 375 - 250 500 - 330 500 - 330
Carriage speed m/min / FPM 40 - 130 40 - 130 40 - 130
CNC Ficep Pegaso axes no. 6 (7) 6 (7) 6 (7)
TECHNICAL SPECIFICATIONS
FRC Automatic CNC thermal coping lines for profiles
Adv
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HEADQUARTERS via Matteotti, 2121045 GAZZADA SCHIANNO VA - ITALYTel +39 0332 876111Fax +39 0332 462459Email: [email protected]
since 1930 FICEP FranceZ.I. “Les Platanes” – CS 80101 33360 Camblanes - FRANCE Tel. +33 (0) 556 201555 Fax +33 (0) 556 201555 Email: [email protected]
FICEP Corporation2301 Industry Court - Forest Hill Industrial Park Forest Hill, MD 21050 – USA Tel. +1 410 588 5800 Fax +1 410 588 5900 Email: [email protected]
FICEP IbericaPoligono Industrial Ali-Gobeo Calle Becolarra, N2 - Pabellón 30 01010 Vitoria (Alava) – SPAINTel. +34 945 148311 Fax +34 945 148137 Email: [email protected]
FICEP Hong KongUnit 204, 2nd floor - Block C DB Plaza Discovery Bay - HONG KONG Tel. +852 2544 6888 Fax +852 2544 5123 Email: [email protected]
FICEP UK3 Gilcar Way Victoria Park Wakefield Europort Normanton WF10 5QS – UK Tel. +44 192 4223530 Fax +44 192 4223666 Email: [email protected]
FICEP DEOtto Hahn Strasse 46 48529 Nordhorn – GERMANY Tel. +49 5921 304570 Fax +49 5921 3045729 Email: [email protected]
FICEP Middle East144 El-Alam Str. Forest Bldg., Badaro Beirut Court House P.O. Box 2019/116 Beirut – LEBANONTel. +961 1 386664 Fax +961 1 386011 Email: [email protected]
FICEP IrelandTel. +44 192 422 3530 Mobile +44 771 161 0244 Mobile +44 773 959 0022 Email: [email protected]
FICEP MexicoValle Umbrio 123 San Luis Potosi – MEXICO Tel. +52 444 825 6377 Mobile +521 444 204 4227 Email: [email protected]
FICEP Sul America ServiceAv. Vital Brasil n° 540 - Centro – Poà Sao Paolo – BRASIL Tel/Fax +55 11 4636 8798 Email: [email protected]
FICEP India Service Pradman Engineering Services Pvt. Ltd.Plot No A-490, Road U, Opp. DGP Windsor, Next to Irmra, Wagle Industrial Estate,Thane (W) - 400604 INDIATel. +91 2225806179 / 80Mobile +91 9702701730
FICEP RussiaMOCKOBCKИЙ OФИC 127051, Mockвa, yл. Пeтpoвka, 20/1, oфиc 36. Teл. +7 4956423794, +7 4956423624 Фakc: +7 4955858696 Email: [email protected]
www.ficepgroup.com
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