free form - medica · free form a/s freeform a/s leads ......
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FREE FORM A/S
FREEFORM A/S leads the market in developing unique, efficientandcosteffectivesolutionsforawiderangeofpack-agingapplications.
Since our start in 2000, we have experienced a rapid andcontinuousgrowthdesigningandmanufacturinghighpreci-sionvacuumtoolsforautomaticpackagingmachines.Wehaverecentlymovedintonewmodernfacilities,covering1.600m2
Machine and Foil departmentIn2013weexpandedourlineofbusiness,whenweacquiredtheexclusiverightstomanufacturethemostadvancedhalfautomaticrotaryformandsealpackagingmachine,availableonthemarket.Ourmachineandfoildepartmentresidesinanearbysepa-rate dedicated facility covering 600m2, optimized for pro-ductiontothemedicalindustry
Worldwide netAllsolutionssuppliedbyFREEFORMarebasedonourfundamental packaging and production expertise, personalizedconsultation,andourexperiencedworldwidenetofprofes-sionalsalesandservicepartners.
FREEFORM WorkStation Series
ForblisterpackingofsmalltomediumproductionquantitiesFREEFORM A/S presents the 525 and 725 Workstations IandII.
Just-In-Time manufacturing Besidesthepossibilityofjustintimeblisterproduction,theFREEFORMA/SWorkstationsenablesourcustomerstoben-efitfromaninnovativestainlesssteeldesign,maximumreli-ability,andtheflexibilitytoaddoptionsthatmeetindividualneedsintermsoftechnicaldemands,productivityandopera-torfriendlyergonomics.
Low start-up costsTheFREEFORMA/SWorkstations efficiently produceopti-malblisterpacksatverylowstartupcosts.Asthemachinesare capable of both forming and sealing blisters, stocks ofpreformedblistersarenolongernecessary
CE-documented safetyThecompactmachineshaveverysmallfootprintsandincor-porateindustryleadingdesign,innovativetechnology,unsur-passedquality,andCEdocumentedsafety.
Highlights » 2stationrotarymachinesforcombined blisterformingandsealing
» Capableofseparateformingorsealingoperation
» Designedforlowtomediumblisterproductionquantities (upto1.miopackagesayear)
» Innovative all Stainless/Aluminum and CEapprovedindustrialdesign
» Operatorandservicefriendlyconstructionandergonomics
» Flexibleergonomicoptionsforoperatorprotection
» Quickchangeofform/sealtoolsand form/sealplatesfromthefront
» Allproductionparameterssavedineasyaccessibleprograms
» Programmablepasswordprotectionofprogramdata
» Twosizes:525x325mm/725x425mm
» Optionformouldcooling
» Optionfordifferentforming/sealingtemperatures and pressures
» Cleanroomandvalidationready
WorkStation I WorkStation II
The FREEFORM WorkStation I 525/725 is our topof theline,semiautomaticrotaryform&sealpackagingmachine.TheWorkStation I is thepreferredchoice for themedical/medico community, and sets the barwith awide range of
standardfeaturesandoptionalfeaturesthatcoversallneedsforfx.datalogginganda100%PLCcontrolledtouchinter-faceofallworkingandproductionparameters.
WORKSTATION I
Standard features for the WorkStation I » Programmablelogiccontrol(Parker) » Builtinintelligentsystemforallproductiondatatobe
saved in multiple programs » TwohandSTART/STOPsystemforManualandAuto
Mode » EmergencySTOPpushbuttons(2) » Multicolorlightsignalforoperatorinfo » Dualhighpowerpneumaticmaincylinders » Servodrivensemiautomatic180°reversingturntable » Possibilityof1stationproduction » Proportionalvalvesinstalledforcontrollingvacuumandblowingpressures
» Filter, Regulator & Pressure gauge installed on airline » Programmableproportionalvalvetoadjustheatedplate
pressure » Rotarytableperimetersoftprotection » Easyaccessthroughfrontofmachinefortoolingchangeoverormaintenance
» CEcertified
Color touch screen operator interface (Proface) includes: » Manual / Auto mode » Autopageshowingprogramnumber,temperatures,counter,currentandnextoperation
» Counterdisplaysnumberofperformedformingandsealingcycles,
» Fullformingandsealingproductiondatastoragewithmemoryforupto75differentprograms
» DigitaltemperaturecontrolleronscreendisplayindegreesFahrenheitorCelsiuswithalarms
» Programmableformingandsealingtemperatures,airpressures and timers
» Passwordprotectionofprogramdata » Completemanualcontrolofallindividualfunctionsforeasysetupandproductionchange
» Turntablejog » Lowairpressuresensorwithalarms » Systemstartupactivatesmachineryinsequencesduring
initial start » Onscreensystemerrorsmachinediagnosticsfortroubleshooting
» Onscreenalarms.Alarmiconlaunchesandflashes.Alarmdatamaybeaccessedfromthetouchscreen.
– The choice of the medical community
The FREEFORM WorkStation 525/725 II isourpricewor-thy,semiautomaticrotaryform&sealpackagingmachine.ItissimilartotheWorkStationIinbasicconstruction,work-ingprinciplesandquality.
FREEFORMhasdevelopedtheWorkStationII,asananswertothedemandforahighqualityblisterpackagingsolution,without theneed for themoreadvanced functionsandpa-rametercontrolsoftheWorkStationI.
WORKSTATION II
– Value packed performance
Standard features for the WorkStation II » Programmablelogiccontrol » Builtinintelligentsystemforsettingof temperaturesandtimers.
» Easymanualadjustmentofformingandsealingpressures » Processcyclelamps » Possibilityforproductionononemouldstation (requires1mouldonly)
» EmergencySTOPpushbutton » Filter, Regulator & Pressure gauge installed on airline » Heatedforming/sealingplate » Choiceofdualorsinglehighpowerpneumatic maincylinders
» Rotarytableperimetersoftprotection » Easyaccessthroughfrontofmachinefor toolingchangeoverormaintenance
» CEcertified
Color touch screen operator interface includes: » Manual / Auto mode » Autopageshowingprogramnumber,temperatures,counter,currentandnextoperation
» Counterdisplaysnumberofperformedformingandsealingcycles,
» Programmableforming/sealingtemperaturesandtimers » DigitaltemperaturecontrolleronscreendisplayindegreesFahrenheitorCelsiuswithalarms
» Completemanualcontrolofallindividualmachinefunctionsforsetup
» Lowairpressuresensorwithalarms » Systemstartupactivatesmachineryinsequences
during initial start » Processcyclelamps » Possibilityforproductionononemouldstation (requires1mouldonly)
» Onscreensystemerrorsmachinediagnosticsfortroubleshooting
» Onscreenalarms. (Alarmiconlaunchesandlightflashes). Alarmdatamaybeaccessedfromthetouchscreen.
Other options :FREEFORMA/Sdeliverscompletesolutions.Thismeansweareabletodeliveranykindofequipmentneededforsettingupanoptimalcompleteproductionsolution.
Otheroptionsinclude: » FullBeckhoffControlSystem(PLC,Servodrive, 12”TouchScreen,DirectEthernetaccessaso.)
- ConnectionforProductionDataLogging*(Datadeliveredin*.csvfile)*requiresfullBeckhoffsystem
- Connectionforexternalstorageofprograms (I/OEthernetorUSB)*requiresfullBeckhoffsystem
» I/O/D/PQualificationandValidation » Secondheatingplanefordifferentform/sealtemperaturesandfittedsealingedge.
» Cleanroomoption » Centralizedpneumaticalexhaustforcleanroomouttake » MAPGasflushingsystems » MAPheadspacegasanalysers » Materialcuttersandpunchers » Rollerdiecutters » Speedloadersforfillingblisters » Printing solutions » Compressors » Peel,LeakandBursttesters » Casterswithlockingwheels » Cameradetection » Barcodereaders » DataexchancewithSAPorsimilar
Custom features quoted on request...
Optional highlights » Optionalbuiltinmouldcoolingconnection
» Mouldplatenwithintegratedcooling
» Quickchangeconnection » BoeThermintegrated3.6KWChillingunit Optional ergonomic lift system » Improvementofoperatorergonomics » Variableadjustmentofworkingheight » Workfromastandingorsittingposition
Optional integrated shelf system » Easyoperatoraccestomaterialsandproducts
» Ergonomicandmultiadjustable
Optional pneumatic puncher » PunchingofEUROhole » Punchingofotherholes
and shapes » For mounting on integratedshelfsystemor as a stand-alone unit
OPTIONS
Width Depth Height
525 W.S. I 1140 1005 1630
725 W.S. I 1350 1185 1630
525 W.S. II 1132 1132 1620
725 W.S. II 1342 1170 1620
Dimensions are subject to change without notice. Neither FREEFORM A/S nor our distributors are responsible for typographical errors.
MACHINE DIMENSIONS
Width D/Plane2 H/Lift
525 W.S. I 1140 1256 15301800
725 W.S. I 1350 1436 15301800
525 W.S. II 1132 1240 15301800
725 W.S. II 1342 1420 15301800
Standard WorkStation I-II WorkStationIIIwithalloptions
SPECIFICATIONS
Electric,standard(Optionsavailable) 400Volts/3PH/16Amps
Compressedair: 8bar/116psiat500L/min(Peak)
Recommendedmin.compressedairtanksize 150L
Control 24VoltsAC
Heatingsystem(525) Cartridges4x500W
Heatingsystem(525w.optionalheatingplane2) Cartridges8x500W
Heatingsystem(725) Cartridges6x350W
Heatingsystem(725w.optionalheatingplane2) Cartridges12x350W
Optionaldualpneumaticmaincylinder(525+725) 12cylindersØ200mm
Temperaturerangeforformingandsealing(std.) 50180°C
Maximummouldsize(525) 525mm(20,6”)x325mm(12,8”)x130mm(5,1”)
Maximummouldsize(725) 725mm(28,5”)x425mm(16,7”)x130mm(5,1”)
Maximumformingandsealingarea Sameasmax.mouldsize
Maxblisterdepth 120mm(4,7”)
Cyclespeed(FormingandSealing) 100180cycles/hour(xnumberofmouldcavities)
Workingheightstandard(+toolingheight) 75cm(30”)
Workingheightwithliftoption(+toolingheight) 65cm(26”)to100cm(36”)
WeightWSI(dependingonoptions) 525:485585kg,725:525625kg
WeightWSII(dependingonoptions) 525:430530kg,725:490560kg
The FREEFORM AdvantageFREEFORM is continuously working with various leadingpackagingmaterialmanufacturersallovertheworld,tocreatesolutionscoveringourcustomer´sneedsandrequirements.Ourabilitytodesign,build,CNCmachineandtestfunction-alityinhouse,givesourcustomersrealvalueformoneysolu-tions.
3D printed prototypesWehavethecapabilityto3Dprintblisterprototypesinhouseatthelowestpossiblecost.
In close cooperation with our customers, all projects areviewedfromthestandpointsofoverallcost,functionalityandaesthetics.Webelieve that a commercially successful and inexpensivedesignisoneofthekeyfactorswhenbringinganewproducttothemarket.Thedesignshouldmeetcustomerrequirementsbybothmin-imizingmanufacturingcosts,befunctionalandeyecatching.All solutionssuppliedbyFREEFORMA/Sarebasedonourfundamental packaging and production expertise and per-sonalizedconsultation
SOLUTIONSANDINNOVATION
FREEFORMDELIVERSSOLUTIONS
Film & Foil
Tooling Machinery Blisterdesign
PrototypingSOLUTIONS
Hjulmagervej1|DK7100Vejle|Tel.:+4575852625|info@freeform.dk|www.freeform.dkPart of the futur e
FREE FORMprec is ion too ls
We have at FREEFORM established a brand new produc-tionfacility,forthemanufacturingofprecutfoilandliddingmaterial.Weshipprecutmaterialallovertheworld,atverycompeti-tivepricelevels.We will happy to prove our competitive price levels andindustryleadingquality,byforwardinganonbindingofferforyourspecificneeds.Thecleanroomispurposebuildforpunchingandcuttingcon-sumablesinacontrolledenvironment.
Material certificatesOurentirestockofrawmaterialhas100%traceabilitybacktotheoriginalmanufactureroftherawmaterial!Wearehappytoissuematerialcertificatesonallourdeliver-iesifinquired.
Materials Available Wekeepanextensiverangeofconsumablesinstock,readyforimmediateprocessingandshipmentWecanalsosupplyotherconsumablesonrequest
BlisterMaterial » BlueTintedPETG,from0.2mmupto0,9mm » ClearPETGAG,from0,2mmupto0,9mm » PVCfrom0,25mmupto0,9mm
LiddingMaterial » TYVEK,Coated » MedicalPaper,Coated » Alufoil,Punchthrough » Alufoil,Peel » Wecanalsosupplyawidevarietyofotherlidding
materials on request
Packaging Dependingoncustomerrequirementswecanofferstandardsinglebagging,ordoublebaggingforcleanroomuse.Wepackagetheprocessedfoilandliddingmaterialaccordingtocustomerrequest.
FOILDEPARTMENT