TM

August 2013

2 TM

Power

Cellular Basestation

Data Centre

Grid

Factory

Production

Facility Monitoring

Switchgear

Transport

Rail Systems

Mobility and Logistics

Industrial Vehicles

Buildings

Campus

Enterprise

Government

Infrastructure

Data Centre

Oil and Gas

Nuclear

Industrial Control and Networking

3 TM

Ethernet Everywhere - Transition from UART/TDM based comms

- Cut-through switching required

- however PROFIBUS still growing

Safety and Control - PLC solution approach

- Machine Safety is now legislation driven

- Multicore opportunity

Industrial Internet - M2M/IoT/Remote Monitoring

- Gateway opportunity

- Wired and Wireless connectivity

4 TM

• Enterprise style switching not suitable nor scalable in industrial:

• Local integrated switching required – low latency, low jitter,

line/ring topology

• Numerous variants : EtherCAT, PROFINET, EtherNet/IP, Powerlink,

PRP, HSR, and AVB/TSN

Up

Link Ethernet

1 2 3 4

Distributed Nodes

Up

Link

Distribute Nodes

Slave Master Slave Slave Slave

5 TM

Store Forward SFDPreamble D MAC

At this point can compare Destination MAC Address for port routing table

At this point can validate Frame and perform packet based processing.

SFD S MAC adr L/TQtag Client Data CRCPreamble D MAC adr

Filtered Direct Forward

Time

0 PtEOF PtEOF + X

Direct Forward

Frame Detected

SFD S MAC adr L/TQtag Client Data CRCPreamble D MAC adr

SFD S MAC adr L/TQtag Client Data CRCPreamble D MAC adr

Forwarind Methods

PtSFD PtDMA

PdCRCPdDMA

6 TM

7 TM

Motor Sensor ButtonActuator Bulb

Drive Control

Programmable Logic Controller [PLC] Human Machine Interface

[HMI]

Button Bulb

Manufacturing/Power/Building Gateway

Sensor Button Bulb

Safety Gateway

Data Base Management

[DBM]

Operator Maintenance/Safety

Motion Control

Logic Control

Supervisory Functions

Safety

Safety

No

n R

eal T

ime

Rea

l Tim

e

Latency

Safe

Reliable

Transport- PLC, Motion,

- Functional Safety

- PROFIBUS

- Industrial Ethernet

- Master/Slave

8 TM

freescale.com/profibusQorIQ

9 TM

TM 10

First certified PROFIBUS interface on a Freescale

processor

• Single-chip PROFIBUS Master/Slave solution

• Trying it out : the Profibus Reference Platform

11 TM

• PROFIBUS is world’s most successful fieldbus technology in industrial automation

• 35-40 million installed nodes, growing at 10% per year

• PROFIBUS Layer 2 is now integrated onto PowerQUICC and QorIQ processors

• QUICC Engine (QE) implementation leave processor core free for application processing

• Single-chip PROFIBUS Master and Slave Solution

• Eliminates need for external ASIC/FPGA saving cost and board space

Processor PROFIBUS ASIC/FPGA

RS-485 Transceiver

PowerQUICC / QorIQ

RS-485 Transceiver

Power Architecture

Core

Shared Memory

QUICC Engine

UCC UCC UCC UART

RISC

DMA

12 TM

• QUICC Engine (QE) comprises − RISC processing engine

− UCC communications controllers for UART and Ethernet based protocols

− DMA and Timers

• PROFIBUS Layer 2 runs on QE

• PROFIBUS Stack and application (Layer

7) run on the processor core

• QE interaction via API (supplied)

• PROFIBUS Slave stack available from TMG TE [Technologie Management Gruppe Technologie und Engineering]

• Transmission rates up to 12Mbps

• Certification by ComDec, a PROFIBUS

Certification Lab hosted by Siemens AG

RS-485

PROFIBUS FDL

API

PROFIBUS DP v0/v1 Stack

API

Industrial Application

Layer 7 - Application

Layer 2 – Data Link

Layer 1 - Physical

QUICC Engine

Power Architecture

Core

Customer 3rd Party or Customer

Freescale

TM 13

First certified PROFIBUS interface on a Freescale

processor

• Single-chip PROFIBUS Master/Slave solution

• Trying it out : the PROFIBUS Reference Platform

14 TM

Package includes

• PROFIBUS Layer 2 Firmware and Driver

• Configurable as Master or Slave*

• PROFIBUS DP Stack from TMG including GSD file*

• Documentation: Get Started Guides and API

• Software License Agreement covering firmware (and TMG Stack*)

Slave*

• Flashable executable or Codewarrior10

• Baremetal

Master

• Linux

mailto : profibus@freescale.com for access

Customer

None Linux

Slave Master

None

Application /Run-time

L2-L7 PROFIBUS DP

Stack

RTOS

TWR-P1025

PROFIBUS L2/FDL

QE Microcode

15 TM

• Hardware platforms for PROFIBUS

prototyping are based on Freescale’s

TOWER format

• The hardware kit TWR-P1025-KIT

comprises

− QorIQ P1 processor module, TWR-P1025

− RS-485 connectivity, TWR-IND-IO

− elevators for mounting, TWR-ELEV

• Further I/O expansion and connectivity

options are also available.

• Check freescale.com/profibusQorIQ

16 TM

Freescale

TWR-P1025

PROFIBUS Slave

WAGO

PROFIBUS Slave

Siemens

PLC

17 TM

Siemens TWR-1025

DEVICE

Drivers

Protocol Stack

Port

DEVICEApplication

Protocol Stack

Port

DEVICEApplication

ApplicationInterface

DEVICEPLC

Protocol Stack

Port

DEVICEApplication

3rd Party

DEVICE

3rd Party

UCode

Protocol Stack

Drivers

Port

USERApplication

PLC Run Time

Drivers Drivers

ApplicationInterface

ApplicationInterface

PROFIBUS Slave Stack

PROFIBUS Slave Application

QorIQ Hardware TM

PROFIBUS Slave Reference Platform

PROFIBUS Slave uCode TM

Start Stop

Siemens

(PLC) TWR-P1025

(DEVICE)

Wago

(DEVICE)

Freescale provide this

18 TM

Pre-integrated, certifiable PROFIBUS solutions:

TMG Automation www.tmgte.de/en/ • PROFIBUS DP master and slave stack • PROFIBUS development services

Softing Industrial Automation http://industrial.softing.com/

• world leading provider of industrial communication products and technologies for manufacturing and process automation.

Freescale www.freescale.com/profibusQorIQ • QorIQ and PowerQUICC processors • Tower System with Linux® OS • email: profibus@freescale.com

freescale.com/profibusQorIQ

19 TM

Protocol QorIQ, PowerQUICC

Ind

us

tria

l E

the

rne

t

Fie

ldb

us

IEEE® 1588

TM 20

For more information contact

iain.davidson@freescale.com or profibus@freescale.com

Read more at

www.freescale.com/profibusQorIQ

www.freescale.com/twr-p1025

www.freescale.com/profibus

www.freescale.com/connectivity

www.freescale.com/goPLC

21 TM

22 TM

Motor Sensor ButtonActuator Bulb

Drive Control

Programmable Logic Controller [PLC] Human Machine Interface

[HMI]

Button Bulb

Manufacturing/Power/Building Gateway

Sensor Button Bulb

Safety Gateway

Data Base Management

[DBM]

Operator Maintenance/Safety

Motion Control

Logic Control

Supervisory Functions

Safety

Safety

No

n R

eal T

ime

Rea

l Tim

e

Latency

Safe

Reliable

Transport- PLC, Motion,

- Functional Safety

- PROFIBUS

- Industrial Ethernet

- Master/Slave

23 TM

24 TM

• Four industry leaders integrated well-established Freescale QorIQ processor hardware onto a single PLC Reference Platform

− ISaGRAF PLC firmware

− Koenig-PA EtherCAT Master

− QNX Neutrino RTOS

• Proven performance and headroom

− KPA EtherCAT Master stack supports 1 millisecond cycle time while using <1% of a core on the dual-core QorIQ P1025 processor

− Remaining 99% of the first core, and 100% of the second core available

Control application

Other protocols such as PROFINET, PROFIBUS, EtherNet/IP™

− Scale up and down the QorIQ product portfolio

• Customers can use ISaGRAF 6 Workbench development tool

− Easily develop or port advanced PLC applications onto the new PLC Reference Platform

PROFIBUS

Slave Devices PROFIBUS

Slave Devices EtherCAT

Slave Device(s)

$199

USD

MSRP

freescale.com/goPLC

25 TM

RUN-TIME SOFTWARE for P1025

• USB image or download from web

− www.qnx.com/partners/plc_reference.html

ISaGRAF® PLC Firmware

KPA EtherCAT ® Master stack

QNX ® Neutrino ® board support package

Documentation: Get Started Guide

− One click-through license for all software

MSRP $0 for evaluation version that times out in 4 hours

OFFLINE TOOLS for WINDOWS PC • ISaGRAF 6 Workbench with KPA EtherCAT

Studio

− www.isagraf.com/pages/products/Isagraf/ethercat.htm

• Utility programs

− TeraTerm http://ttssh2.sourceforge.jp/

− USB to UART driver http://www.ftdichip.com/Drivers/VCP.htm (FT2232)

USB Cable

+5V

PSU

Supplied by Customer

Supplied in TWR-P1025 Box

TWR-P1025 module

+24V PSU

Beckhoff slave [EK1100, EL1004,

EL2004, EL 9011] Ethernet cable [2 x RJ45]

Electrical wire

Windows PC

USB Flash

Drive

freescale.com/goPLC

26 TM

Windows PC TWR-1025

SlaveDEVICE

GUI / CompilerConfigure

Off Line

Tools

Drivers

PLC Run Time

Protocol Stack

Port Port

APPLICATION

OS

Protocol

Stack

Drivers

Port Port

Service

Framework

Function

Application

Interface

DevelopmentEnvironment

Windows OS

Beckhoff

PLC

A Another

Ethernet

SlaveDEVICE

Protocol

Stack

Drivers

Port Port

Service

Framework

Function

Application

Interface

Beckhoff

LibsApp

PLC Run Time

Neutrino RTOS

User Application

QorIQ Hardware

IEC 61131 and IEC 61499 Tools

Off Line Tools

TM

EtherCATStack

EtherCAT Configurator

PLC Reference

Ethernet

PC TWR-P1025

Note PC is only needed for application

build and configuration there after only

TWR-P1025 and Slave is need

27 TM

PLC Runtime

And Tools

RTOS

Protocols

28 TM

29 TM

Protocol

Module

Programmable

Logic

Controller

Motion

Controller

IEEE® 1588 IEC 61131-3

IEC 61499

EN ISO 13849-1/-2

EN IEC 62061

Safety

Controller

+ Motion

( Floating Point

Double Precision )

30 TM

• Safety systems have typically required modular and duplicate hardware which is costly and sub-optimal for diagnostics

• Machine safety now enshrined in legislation in North America, Europe : ISO 13849-1/-2, IEC 62061

• QorIQ Multicore designed with scalablity, reliability & diversity in mind

• CPU : 32-bit, 64-bit, DPFP, Altivec, DSP

• Hypervisor : Robust Partitioning

• Corenet : Non-block interconnect

• ECC & Parity : for diagnostics

Secu

rity

an

d T

rust

Multicore Interconnect

DD

R 2

/3/4

Pla

tfo

rmC

ach

e

PLC

SA

TA

PC

Ie

sR

IO

Eth

ern

et

PR

OF

IBU

S

CA

N

PR

OF

INE

T

I$ D$

L2$

Core1

I$ D$

L2$

Core2

I$ D$

L2$

Core3

I$ D$

L2$

Core4

Mo

tio

n

Co

ntr

ol

HM

I

Sa

fety

Sa

fety

Logic

Motion

Safety

Safety

C

P

U

C

P

U

C

P

U

C

P

U

I/O I/O I/O I/O I/O I/O

31 TM

The hardware fault tolerance (HFT) depends on the amount of redundancy and voting policy used in the system. The safe failure fraction (SFF) is a measure of the fail safe design and quality of the built-in diagnostics.

32 TM

• Functionality − Performance [Cores (MIPs and FLOPS),

Accelerators]

− Versatile I/O [SERDES to UART to CAN]

• Reliability − All memory arrays protected by

ECC/Parity Internal: Caches, Table memory......

External: FLASH, DDR....

− Virtualization supported in Hardware Cores support 3rd Mode (hypervisor)

Cores have full MMU

Peripherals/Accelerator have PAMU (MMU for H/W blocks)

Fabric interconnect support full Coherency domain protection

− Trust architecture can validate integrity of instruction / data memory blocks

− All errors detected in H/W are available to Cores and external entity. Allows for failure prediction

Graceful degradation of service

• Diversity − Checking performed across multiple

elements

− Multiple ways of implementing a function

Secu

rity

an

d T

rust

Multicore Interconnect

DD

R 2

/3/4

Pla

tfo

rm

Cac

he

Watchdog

Voter

Slave

Light-

Guard

Temperature

Voltage

Monitors

Memory

Machine

PLC

SA

TA

PC

Ie

sR

IO

Eth

ern

et

PR

OF

IBU

S

CA

N

PR

OF

INE

T

I$ D$

L2$

Core

1

I$ D$

L2$

Core

2

I$ D$

L2$

Core

3

I$ D$

L2$

Core

4

Co

ntr

ol

Mo

tio

n

HM

I

Safe

ty

Safe

ty

Slave

Sensor

Slave

33 TM

• QorIQ P- and T-Series Processors

− P2040/41 here

− T1040/42 here

• Machine Safety Whitepaper

34 TM

35 TM

100Mbps Ethernet Ring

More on freescale.com – Freescale Solutions for Substation Automation

36 TM

• PRP: Parallel Redundancy Protocol

− IEC 62439-3 Clause 4

− Star topology

− Needs switching infrastructure

− Used as station-bus to connect SCADA

systems

• HSR: High-Availability Seamless Redundancy

− IEC 62439-3 Clause 5

− Ring topology (max. 50 nodes)

− Hardware support for cut-through switching

required

− Used as process-bus to connect merging units

37 TM

• Double Attached Nodes (DAN)

• Transmit on both interfaces

• Receives on both interfaces

• Manage/discard duplicate packets

• Implement in IEDs or use RedBox

More from our partner, Netmodule - http://www.netmodule.com/PRP4QorIQ

38 TM

39 TM

• Redundant IEC62439-3 PRP Ethernet

link between two TWR-P1025 boards

• Video stream from IP Cam to

Notebook via redundant link

• Disconnecting LAN A or LAN B does

not disrupt video

• Seamless redundancy with zero

packet loss!

Contacts:

stefan.leuenberger@netmodule.com

iain.davidson@freescale.com

40 TM

NetModule are an early adopter of high availability ethernet

technology and offers a comprehensive portfolio of

products and services for PRP/HSR solutions.

• PRP Software Driver for QorIQ/Linux

• PRP Software Drivers for Windows, Linux and VxWorks

• Information on high-availability Ethernet

• Freescale Solutions for Substation Automation

• Freescale QorIQ TWR-P1025

41 TM

42 TM

Connected Cars

Industrial Internet

Smart Energy

Home/Building

Automation

43 TM

round the bend animal welfare no spills

get them out fresh air hello you

44 TM

GPRS 3G 4G

GPRS 3G 4G

M2M

Gateway

Wi-Fi®

ZigBee®

Bluetooth®

DECT

Proprietary

Ethernet

RS485

SPI

I2C

CAN

Fixed Networks

M2M

Gateway

Metro / Regional

Area Networks

M2M Future M2M

45 TM

Miniaturization & advances in packaging technologies

Advances in flash

New class of powerful but low-cost & low-power MCUs

Cloud-based services

And the Word

“Smart” is

Everywhere

46 TM

BAN/PAN/ &

Wired/Wireless,

Power Line

LAN

Layers of

Aggregation /

Hubs / Gateways

Wired/Wireless,

Power Line

WAN

Remote

Cloud-based

Processing

Edge Product Application/Action

Insights/Big Data

User-driven actions

via devices with

screens or

automatically driven

actions based on

data parameters

Data analytics for

business intelligence

Medtronic's glucose monitor uses

Bluetooth to "talk" to Ford Sync,

47 TM

Edge products: • Very small

• Low cost

• Low power

• Low complexity

• Industrial grade &

robust

Kinetis

Microcontrollers Design Potential. Realized.

Vybrid Controller

Solutions Rich Apps in Real Time.

i.MX Applications

Processors Your Interface to the World.

Real-time, highly integrated

solutions with best-in-class

2D graphics to enable

your system to control,

interface, connect, secure

and scale.

Industry’s most versatile

solutions for multimedia

and display applications,

with multicore scalability

and market-leading power,

performance & integration.

Industry’s most scalable

ultra-low-power, mixed-

signal MCU solutions

based on the ARM®

Cortex™-M and Cortex™-

M0+ architectures.

QorIQ Processors

Built on Layerscape

Architecture Accelerating the Network’s IQ.

Industry’s first software-

aware, core-agnostic

networking system

architecture for the smarter,

more capable networks of

tomorrow – end to end.

Scalable Industry Standard Solutions, Software and Development Ecosystem

The right combination of

intelligent integration, logic

and customizable software

on the platform to deliver

smarter, more differentiated

applications.

For IoT it provides

Context: Identity,

Activity, Location, & Time

Xtrinsic Sensing Intelligent Contextual Sensing.

Fully integrated Short

Range radios with best in

class power performance,

and Powerline

Communications

Connectivity BAN/ PAN/ LAN

48 TM

Java VM

OS

Ind

ustr

ial

En

terp

rise

Tra

nsp

ort

Me

dic

al

Me

dia

En

erg

y

Fixed

2.5G/3G/4G & Wi-Fi

Regional Area Networks

IP Routing/Firewall/VPN

Wireless

Sensor

Networks

Key QorIQ features include:

Advanced Packet Processing:

− Parsing, flow control & quality of service

Local Storage:

− Local data analysis filtering & decision making

Connectivity:

− Wired & wireless networking

Trusted platform:

− Application software authentication

Advanced Energy Management:

− Packet lossless deep-sleep modes

49 TM

Java VM

OS

Ind

ustr

ial

En

terp

rise

Tra

nsp

ort

Me

dic

al

Me

dia

En

erg

y

IP Routing/Firewall/VPN

Key QorIQ features include:

Advanced Packet Processing:

− Parsing, flow control & quality of service

Local Storage:

− Local data analysis filtering & decision making

Connectivity:

− Wired & wireless networking

Trusted platform:

− Application software authentication

Advanced Energy Management:

− Packet lossless deep-sleep modes

New Generation adds ARM technology

Combines Freescale networking

expertise with ARM ecosystem reach with ARM Cortex-A7

Extensive connectivity and processing

performance for low -power networking,

and industrial applications

Enables smallest form factor, fan-less

designs

Provides migration path from MCU

based designs

50 TM

51 TM

• Hardware: − QorIQ P1025 dual-core processor with

DPFP

− Tower compatible processor module

− 512 MB of DDR3 memory

− Boot from NOR flash, MicroSD, USB

− Network and Sensor Attach

− Two Gigabit Ethernet interfaces (both RGMII)

− One PCI Express® interface x1 (mini-PCIe)

− Two USB 2.0 interfaces

− MicroSD card interface

− Two UART interfaces (via mini-USB)

− Expansion options via TOWER System

• Software: − Linux® SDK

− QNX® Neutrino®

− Java

freescale.com/TWR-P1025

TM