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Parts Manual Wittke Front Loader

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Page 1: Front Cover HD RH [Converted] - Sanitary Equipment · 8 120746 COVER - Fitting Side 1 9 HYJ01300 O-RING 2 10 120744 PIN, Cover 4 11 120745 COVER - Solid 1 12 QUV00725 BOLT 8 13 QUE02475

Parts ManualWittke Front Loader

Page 2: Front Cover HD RH [Converted] - Sanitary Equipment · 8 120746 COVER - Fitting Side 1 9 HYJ01300 O-RING 2 10 120744 PIN, Cover 4 11 120745 COVER - Solid 1 12 QUV00725 BOLT 8 13 QUE02475

Thank you for your purchase of a new Wittke Front Loader. To ensure maximim reliability, Insist on genuine manufactured to exactingeffect the operation and p

Visit our web site at wwwa day, seven days a week

replacement parts. Labrie Plus replacement parts are designed and standards. The use of counterfeit, will-fit or substitute parts mayerformance of the unit.

.labrieplus.com, or contact us at 1-800-231-2771, twenty four hours. We are available to help you with any questions or concerns

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TABLE OF CONTENTS

LABRIE PLUS . . . . . . . . . . . . . . . . . . . . . . 1

TABLE OF CONTENTS . . . . . . . . . . . . . . 3

CAPSCREW MARKING and

TORQUE VALUES CHART. . . . . . . . . . . . 4

SECTION 1 ArmsArms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Arm & Fork - Pins, Bumpers, Guards . . . . . . . . . . . 9

SECTION 2 BodyFront Body Components . . . . . . . . . . . . . . . . . . . . 11Side Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Ladder - Side Door . . . . . . . . . . . . . . . . . . . . . . . . 15Top Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Mounting Body Guides . . . . . . . . . . . . . . . . . . . . . 19Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Body Clean Out Doors. . . . . . . . . . . . . . . . . . . . . . 22Ladder - Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

SECTION 3 TailgateTailgate Installation . . . . . . . . . . . . . . . . . . . . . . . . 25Tailgate Weldments . . . . . . . . . . . . . . . . . . . . . . . . 27Tailgate Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28Packer Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29ICC Bumper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Mudflaps & Fender Extensions . . . . . . . . . . . . . . . 33Tailgate Light Bars . . . . . . . . . . . . . . . . . . . . . . . . . 35

SECTION 4 HydraulicsHydraulic Reservoir Assembly. . . . . . . . . . . . . . . . 37Pump & Reservoir Hydraulics . . . . . . . . . . . . . . . . 39Tailgate Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . 41Top Door Hydraulics . . . . . . . . . . . . . . . . . . . . . . . 43Fork Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Arm Hydraulics Adjustable Forks . . . . . . . . . . . . . 47Single Adjustable Fork Hydraulics. . . . . . . . . . . . . 48Dual Adjustable Forks Hydraulics . . . . . . . . . . . . . 49Clamps & Accessories. . . . . . . . . . . . . . . . . . . . . . 50Arm Hydraulics - Single Decel Valve . . . . . . . . . . . 51Arm Hydraulics - Dual Decel valve . . . . . . . . . . . . 53Pack Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . 55Service Hoist Hydraulics/Components . . . . . . . . . 57

SECTION 5 ValvesCtrl. Valve, Air - HYV05110-01 - 5 Section . . . . . . 59Ctrl. Valve, Electric - HYV05100-02 - 5 Section. . . 61Ctrl. Valve, Air - HYV05125-01 - 6 Section . . . . . . 63Dump valve - HYV07512-01 . . . . . . . . . . . . . . . . . 65Decel Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66Dump valve - HYP01560 . . . . . . . . . . . . . . . . . . . . 67Flow Divider - HYV02540 . . . . . . . . . . . . . . . . . . . 68Pressure Filter - HYF20315 . . . . . . . . . . . . . . . . . . 69Return Filter - HYF20015. . . . . . . . . . . . . . . . . . . . 70

SECTION 6 PumpsPump Installation - HYP01175. . . . . . . . . . . . . . . . 71Pump Installation - HYP01445. . . . . . . . . . . . . . . . 72

SECTION 7 CylindersArm Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73Fork Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Tailgate Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . 75Pack Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76Top Door Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 77Service Hoist Cylinder . . . . . . . . . . . . . . . . . . . . . . 78Single Sliding Fork Cylinder. . . . . . . . . . . . . . . . . . 79Dual Sliding Fork Cylinder . . . . . . . . . . . . . . . . . . . 80

SECTION 8 Controls & PneumaticsPneumatic Components . . . . . . . . . . . . . . . . . . . . 81Control Console - Cab . . . . . . . . . . . . . . . . . . . . . . 83Air Valve Enclosure (MAC Valves). . . . . . . . . . . . . 85Relay Enclosure - Cab. . . . . . . . . . . . . . . . . . . . . . 86ECU Enclosure - Cab . . . . . . . . . . . . . . . . . . . . . . 87Misc Electrical Components - Ctrls . . . . . . . . . . . . 89

SECTION 9 Electrical ComponentsElectrical components . . . . . . . . . . . . . . . . . . . . . . 91

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CAPSCREW MARKING AND TORQUE VALUES

Usage Much Used Used at Times Used at Times

Capscrew Diameter To 34 - 120,000 To 5

8 - 140,000 150,000& Minimum Tensile To 1 - 115,000 To 3

4 - 133,000Strength PSI

Quality of Material Min. Commercial Med. Commercial Best Commercial

SAE Grade Number 5 6 or 7 8

CAPSCREW HEAD MARKINGSManufacturers marks may vary.These are all SAE Grade 5 (3-line.)

Capscre w Bod y Size Torque Torque Torque(Inches) - (Thread) Ft-Lb (kg m) Ft-Lb (kg m) Ft-Lb (kg m)

14 - 20 8 (1.11) 10 (1.38) 12 (1.66)

- 28 10 (1.38) 14 (1.94)5

16 - 18 17 (2.35) 19 (2.63) 24 (3.32)- 24 19 (2.63) 27 (3.73)

38 - 16 31 (4.29) 34 (4.70) 44 (6.09)

- 24 35 (4.84) 49 (6.78)7

16 - 14 49 (6.78) 55 (7.61) 70 (9.68)- 20 55 (7.61) 78 (10.79)

12 - 13 75 (10.37) 85 (11.76) 105 (14.52)

- 20 85 (11.76) 120 (16.60)9

16 - 12 110 (15.21) 120 (16.60) 155 (21.44)- 18 120 (16.60) 170 (23.51)

58 - 11 150 (20.75) 167 (23.10) 210 (29.04)

- 18 170 (23.51) 240 (33.19)3

4 - 10 270 (37.34) 280 (38.72) 375 (51.86)- 16 295 (40.80) 420 (58.09)

78 - 9 395 (54.63) 440 (60.85) 605 (83.67)

- 14 435 (60.16) 675 (93.35)1 - 8 590 (81.60) 660 (91.28) 910 (125.85)

- 14 660 (91.28) 990 (136.92)

NOTES:1. Always use the torque values listed above when specific torque values are not available.2. The above is based on use of clean, dry threads.3. Reduce torque by 10% when engine oil is used as a lubricant.4. Reduce torque by 20% if new plated capscrews are used.5. General Formula for calculating Torques is as follows: Torque in Inch Lbs. = .2 x Nominal Diameter of Screw x

Loads in Lbs., where Load = 80% of Yield Strength, expressed in Lbs., not pounds per square inch.

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ARMS

1

2

3

4

5

6

789

10

91112

1314 15

7

Std. Arm

Digi-Load Arm

SECTION 1

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ARMS

REF. NO. PART NO. DESCRIPTION QTY.1 121772 ARM - Std. 12 121775 ARM -Digiload 13 120814 BUSHING - Half 24 121153 PIN, Dowel 25 QUB14880 BOLT 26 QUR02116 WASHER 27 QUB14900 BOLT 28 120746 COVER - Fitting Side 19 HYJ01300 O-RING 2

10 120744 PIN, Cover 411 120745 COVER - Solid 112 QUV00725 BOLT 813 QUE02475 NUT 614 QUR02011 WASHER 615 120279 FLANGE, Adjustment 1

SECTION 1

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1

2

FORKS

REF. NO. PART NO. DESCRIPTION QTY.1 87835 WELDMENT, Fork - Std. Length - 1” Thick 1

87830 WELDMENT, Fork - Std. Length - 1¼” Thick 187834 WELDMENT, Fork - Std. Length - 1½” Thick 1121689 WELDMENT, Fork - Extended 7” - 1½” Thick 1121413 WELDMENT, No Forks 1

2 87832 WELDMENT, Fork - Tipper Attachment - 1½” Thick 1

SECTION 1

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ARM and FORK - Pins, Bumpers and Guards

1

1

2

2

3

3

4

25

5

6

78

9 1011

121314

1516

1718

17

19 20

21

Optional

SECTION 1

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ARM and FORK - Pins, Bumpers and Guards

REF. NO. PART NO. DESCRIPTION QTY.1 QUB04800 BOLT 162 QUR01905 WASHER 323 QUB00101 BUMPER 44 75468 EXTENSION, Bumper (Optional) 25 QUE01498 NUT 166 120171 PIN, Fork Cyl. - Rod End 27 QUE00800 NUT 48 QUB00860 PIN 49 QUB03600 BOLT 4

10 QUR01274 WASHER 411 120010 PIN, Fork Cyl. - Case End 212 QUR05040 WASHER 213 QUR01270 WASHER 214 QUB02600 BOLT 215 121070 GUARD, Tube 216 QUE01500 NUT 217 QUR01300 WASHER 218 QUB06250 BOLT 219 QUB04400 BOLT 420 87500 PIN, Lift Arm - Case End 221 120167 PIN, Lift Arm - Rod End 2

SECTION 1

10

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Shown removed fromfront for clarity

Shown removed fromfront for clarity

1

2

3

4 5

6

7

8

9

10

117

9

12

13

14

15

1617

18

19

FRONT BODY COMPONENTSSECTION 2

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FRONT BODY COMPONENTS

REF. NO. PART NO. DESCRIPTION QTY.1 87545 GRATING, Center 12 QUR01700 WASHER 63 QUE01100 NUT 64 120775 MOUNT, Cyl. - RH (Includes Item #6) 15 120774 MOUNT, Cyl. - LH (Includes Item #6) 16 QUR01245 BEARING 27 120061 FLANGE 28 120082 MOUNT, Trunnion - RH 19 HYE00450 SPACER 4

10 120240 TUBE, Torque 111 120081 MOUNT, Trunnion - LH 112 QUB06350 BOLT 813 QUR02000 WASHER 814 120118 Assembly, Cyl. Mount (Includes Items 12 & 13) 415 120272 PIN, Packer 216 87541 GRATING, RH 117 87540 GRATING, LH 118 121157 SCRAPER 119 120570 BRACKET, Scraper 1

SECTION 2

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1

2

3

45

67

1

8

19

10

11

12

1311

14

15

1611

17

10

18

19

20

21 17

SIDE DOORSECTION 2

13

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SIDE DOOR

REF. NO. PART NO. DESCRIPTION QTY.1 QUB02800 BOLT 42 QUR01800 WASHER 23 QUP00303 HANDLE, Grab - Upper 14 QUG01700 GROMMET 15 121226 COVER, Proximity Sensor 16 QUR01900 WASHER 27 QUB03350 BOLT 28 QUR01270 WASHER 29 QUP00304 HANDLE, Grab - Side 1

10 107077 BRACKET, Latch - Welded 211 QUE01100 NUT 812 QUE01000 NUT 413 121239 BRACKET, Door Latch 114 QUV00700 BOLT 415 QUV00100 LATCH, Spring 116 120465 DOOR - W/Hinges - Starlight - R.S. 1

120466 DOOR - Only - Starlight - R.S. 1120538 DOOR - W/Hinges - Superduty - R.S. 1120539 DOOR - Only - Superduty - R.S. 1121844 DOOR - W/Hinges - Superduty - L.S. 1121843 DOOR - Only - Superduty - L.S. 1QUP01905 ASSEMBLY, Hinge - Only A/R

17 120460 PLATE, Latch 218 QUB02000 BOLT 419 QUE01200 NUT 220 QUR01690 WASHER 421 QUB02100 BOLT 4

SECTION 2

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1

2

3

LADDER - SIDE DOOR

REF. NO. PART NO. DESCRIPTION QTY.1 121136 LADDER 12 QUB03350 BOLT 33 QUR01275 WASHER 3

SECTION 2

15

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30 YD Std. 34 & 38 YD Std.

30 YD HD34 & 38 YD HD

1 2

34

TOP DOORS

REF. NO. PART NO. DESCRIPTION QTY.1 121006 TOP DOOR - 30 YD Body - Std. 12 121009 TOP DOOR - 34 & 38 YD Body - Std. 13 121011 TOP DOOR - 34 & 38 YD Body - Heavy Duty 14 121008 TOP DOOR - 30 YD Body - Heavy Duty 1

SECTION 2

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MOUNTING

1

2

3

45

6

7

89

10

11

11

12

13

14

15

15

16

17

1819

20

21

22 2324

25

SECTION 2

17

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MOUNTING

REF. NO. PART NO. DESCRIPTION QTY.1 121975 SHIM A/R2 91338 SHIM A/R3 93404 SHIM A/R4 QUB14005 BOLT 25 71700 ASSEMBLY, Rear Pivot (Includes Items 6,7,8 & 9) 16 71701 SHOE, Right 17 QUG00200 FITTING, Grease 28 QUP03800 PIN, Cotter 29 71702 SHOE, Left 1

10 91335 BRACKET, Mounting - Frame A/R11 QUR02000 WASHER 412 91334 BRACKET, Mounting - Body A/R13 QUE01801 NUT A/R14 QUE02430 NUT A/R15 QUR03325 SPRING, Mounting A/R16 QUB05418 BOLT A/R17 QUR01902 WASHER 418 QUC01230 LATCH A/R19 QUB06200 BOLT 420 90585 U-BOLT A/R21 93037 BRACKET 222 93039 BRACKET, Latch A/R23 93385 BRACKET, Mounting - Frame A/R24 93387 BRACKET - Body 125 93045 SHIM - .06” Thk. A/R

93041 SHIM - .25” Thk. A/R93042 SHIM - .50:” Thk. A/R

SECTION 2

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1

2

34

5

6

3

7

8

9

10

113

12

13

1415

MOUNTING BODY GUIDESSECTION 2

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MOUNTING BODY GUIDES

REF. NO. PART NO. DESCRIPTION QTY.1 73063 BRACKET, Guide 12 QUB04801 BOLT 13 QUR01905 WASHER 34 QUE01150 NUT 25 QUR01700 WASHER 26 QUE01500 NUT 27 155119 BRACKET, Guide 18 QUE00500 NUT 19 98237 PLATE, Wear - Plastic 1

10 QUV02765 BOLT 211 QUB04601 BOLT 212 93404 SHIM - .25” Thk. A/R13 73233 PLATE, Wear - Plastic 114 QUB05330 BOLT 215 93403 SHIM - .075” Thk. A/R

SECTION 2

20

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12

3

4567

8

910

11

12 3

2

13

14

32

15Option

CANOPY

REF. NO. PART NO. DESCRIPTION QTY.1 121664 EXTENSION, Canopy 12 QUE01500 NUT 173 QUR01905 WASHER 184 QUB12075 BOLT 25 QUE01100 NUT 26 QUR01695 WASHER 67 QUC01195 LATCH 28 QUB01900 BOLT 69 QUB03350 BOLT 610 120797 BAR 211 QUR01588 WASHER 612 QUB04500 BOLT 513 121667 CANOPY 114 QUB01265 BOLT 615 121677 EXTENDER, Canopy 1

SECTION 2

21

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1

2

3456 7 8

9

10

11

12

13

13

Typ.

Typ.

BODY CLEAN OUT DOORS

REF. NO. PART NO. DESCRIPTION QTY.1 160125 GASKET 12 160120 DOOR (Includes Item #10, use with Item #1 Gasket) 13 10367 GASKET - Solid 14 10719 DOOR (Includes Item #10, use with Item #3 Gasket) 15 120267 DOOR (Includes Item #10, use with Item #9 Gasket) 16 QUB02600 BOLT 47 QUR01270 WASHER 48 QUC01210 LATCH 19 120266 GASKET - Solid 110 QUP01915 HINGE 111 121251 DOOR (Includes Item #10 & #12) 112 121743 GASKET - Only (Use with door Item #11) 113 121261 BRACKET 1

SECTION 2

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LADDER - BODY

1

2

3

4

567

8

910

11

12

111213 14

1516

17 18

19

2 2021

22 2324

25

26

SECTION 2

23

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LADDER - BODY

REF. NO. PART NO. DESCRIPTION QTY.1 120258 LADDER - Stationary 12 QUE01300 NUT 83 QUV02710 BOLT 44 QUB00080 BUMPER 65 QUE01060 NUT 46 QUR01600 WASHER 47 QUV00100 LATCH 18 QUV00625 BOLT 49 QUE00300 NUT 2

10 120246 BRACKET, Pivot - L.H. 1120245 BRACKET, Pivot - R.H. 1

11 QUB03500 BOLT 412 QUR01900 WASHER 613 QUR01274 WASHER 214 QUB03385 BOLT 215 QUB03100 BOLT 216 120539 BRACKET, Locking 117 QUR01800 WASHER 418 QUE01200 NUT 219 QUB01125 CAP, Plastic 220 QUR01895 WASHER 421 120366 BRACKET 222 QUB11940 BOLT 423 QUP03605 PIN, Cotter 224 120352 WASHER 225 120243 WASHER, Slide 226 120259 LADDER - Moveable 1

120350 ASSEMBLY, Ladder - Complete (Includes all of the

above)

1

SECTION 2

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TAILGATE INSTALLATION

1

234

5

678

910

11

121314

15

16 1718

1920

2122

231624

2125

26

27

28

SECTION 3

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TAILGATE INSTALLATION

REF. NO. PART NO. DESCRIPTION QTY.1 48408 INDICATOR, Width 22 70973 BUSHING 23 QUR02412 RING, Snap 24 QUG00600 FITTING, Grease 25 QUE01300 NUT 26 QUR01900 WASHER 47 QUB03400 BOLT 18 QUB03600 BOLT 19 69119 PIN, Lock 2

10 QUE11000 LANYARD 211 QUB05200 BOLT 212 QUR01400 WASHER 213 QUE00825 NUT 214 120731 LATCH 215 60782 PIN 216 QUG00200 FITTING, Grease 417 QUB08700 BOLT 118 155152 WASHER 219 81011 PROP 120 QUE02045 NUT 121 QUR01300 NUT 222 69061 RETAINER 223 QUB03910 BOLT 224 QUB04550 BOLT 425 69071 PIN 226 QUB00075 BUMPER 127 69653 BRAKCET 1

SECTION 3

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TAILGATE WELDMENTS

REF. NO. PART NO. DESCRIPTION QTY.1 120515 TAILGATE - 2 Yard 1

102885 TAILGATE - 2 Yard Heavy Duty 1120212 TAILGATE - 4 Yard 1120492 TAILGATE - 4 Yard Heavy Duty 1120552 TAILGATE - 6 Yard 1120833 TAILGATE - 6 Yard Heavy Duty 1

SECTION 3

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12

3

TAILGATE SEAL

REF. NO. PART NO. DESCRIPTION QTY.1 CIC01953 SEAL, T.G. - Rubber 12 120301 RETAINER, Seal 13 81706 FILLER, Upper 2

SECTION 3

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Lower Face

Ram

Outer wear Plate

Lower Wear Plate

Wear Plate Assembly

1

1

Upper wear Strip 2

3 4

5 6

7 8 9

or

or

or or

PACKER PANELSSECTION 3

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PACKER PANELS

REF. NO. PART NO. DESCRIPTION QTY.1 120534 PACKER - Super Duty - No Ram - ¼” Lower Face

Chromium Bottom Wear Plate - ¾” Steel Outer Wear Plate 1121069 PACKER - Super Duty - No Ram - ¼” Lower Face

Chromium Bottom Wear Plate - 3/8” Hardox Outer Wear plate 1120582 PACKER - Super Duty - No Ram - ¼” Lower Face

Hardox bottom Wear Plate - ¾” Steel Outer Wear Plate 1120910 PACKER - Super Duty - With Ram - ¼” Lower Face

Chromium Bottom Wear Plate - ¾” Steel Outer Wear Plate 1120918 PACKER - Super Duty - With Ram - ¼” Lower face

Hardox bottom Wear Plate - ¾” Steel Outer Wear Plate 1

120487 PACKER - StarLight - With Ram - 3/16' Lower FaceChromium Bottom Wear Plate - ¾” Steel Outer Wear Plate 1

120637 PACKER - Starlight - With Ram - 3/16” Lower faceHardox bottom Wear Plate - ¾” Steel Outer Wear Plate 1

120105 PACKER - Starlight - No Ram - 3/16” Lower face

Chromium Bottom Wear Plate - ¾” Steel Outer Wear Plate 1153816 PACKER - Starlight - No ram - 3/16” Lower face

Chromium Bottom Wear Plate - 3/8” Hardox Outer Wear plate 1120211 PACKER - Starlight - No Ram - 3/16” Lower face

Hardox bottom Wear Plate - ¾” Steel Outer Wear Plate 1

2 120128 WEAR STRIP - Upper A/R3 120129 WEAR STRIP - Outer - ¾” Steel A/R4 121068 WEAR STRIP - Outer -3/8” Hardox A/R5 120130 WEAR STRIP - Lower - Chromium A/R6 120230 WEAR STRIP - Lower - Hardox A/R

7 120183 ASSEMBLY, Wear Plate (Includes Items 4 and 5) A/R8 120225 ASSEMBLY, Wear Plate (Includes Items 3 and 6) A/R9 121063 ASSEMBLY, Wear Plate (Includes Items 4 and 5) A/R

LUG00100 PACKER Track Lubricant A/R

SECTION 3

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1

22

3

4

5

6

7

89

1010

98

ICC BUMPER

REF. NO. PART NO. DESCRIPTION QTY.1 120288 BRACE, Right Side 12 81881 EXTENSION - 6 Yard TG Only 23 81880 BUMPER 14 QUB12050 BOLT 85 QUR01905 WASHER 86 QUE01498 NUT 87 120291 BRACE, Left Side 18 QUB04405 BOLT 69 QUR01300 WASHER 610 QUR01912 WASHER 6

SECTION 3

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32

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Body Mount

Chassis Mount

Fender Rubber Extension

12

3

4

5

67

891011

1213

14

15

1617

18

9

MUD FLAPS & FENDER EXTENSIONSECTION 3

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MUD FLAPS & FENDER EXTENSION

REF. NO. PART NO. DESCRIPTION QTY.1 5523 BACKING STRIP A/R2 QUR01704 WASHER A/R3 QUB02210 BOLT A/R4 CIG00800 BRACKET, Anti Sway A/R5 91021 FLAP, Mud - Labrie Logo A/R6 93430 CHANNEL, Mounting - Long 27 93431 CHANNEL, Mounting - Short 28 QUC11000 EXTENSION - Rubber PER

INCH

9 QUR02001 WASHER 2210 QUR01450 RIVET 411 QUR02275 RIVET 1812 QUB11940 BOLT -Carriage A/R13 98234 BRACKET, Mud - Upper Steel A/R14 98235 BRACKET, Frame A/R15 121827 BRACKET, Body A/R16 QUE01175 NUT A/R17 QUR01695 WASHER A/R18 QUR02120 BOLT A/R

SECTION 3

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For Lights see Section 9

1

2

3

45

6

34

5

7

8 9

10

34111234

513

141516

TAILGATE LIGHT BARSSECTION 3

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TAILGATE LIGHT BARS

REF. NO. PART NO. DESCRIPTION QTY.1 155198 COVER, Upper Lt. Bar 12 155197 FACE PLATE, Upper Lt. Bar 13 QUB03399 BOLT 244 QUR01274 WASHER 245 QUR01901 WASHER 246 QUG01000 GROMMET 17 155010 COVER, Lower Lt. Bar 18 155009 FACE PLATE. Lower Lt. Bar - 3 Light (NOT SHOWN) 19 155019 FACE PLATE. Lower Lt. Bar - 4 Light 1

10 QUE02010 NUT, License Plate 411 QUR01586 WASHER 212 155014 BRACKET, Reflector 213 QUE02017 INSERT, Threaded A/R14 QUB04385 BOLT 215 QUR01300 WASHER 216 QUR01912 WASHER 2

SECTION 3

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1

23 4

5

6

7

8

9

10

1112

1314

1516

17

1819

20

21

22

2324

25

2627

2829

303132

333435

3637

HYDRAULIC RESERVOIR ASSEMBLYSECTION 4

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HYDRAULIC RESERVOIR ASSEMBLY

REF. NO. PART NO. DESCRIPTION QTY.1 HYF10055 CAP, Dust - 3/8” 12 HYF10232 COUPLER, Quick Disconnect - 3/8” 13 HYF02796 ELBOW - 45° 14 HYF09110 ADAPTER 15 HYF07110 ELBOW - 45° - Tapped 16 HYF10192 COUPLER, Test - Filter - 1/8” 17 CIB00080 CAP, 2” 18 QUR04328 SNAP RING 29 HYB00760 BASKET, Fill Strainer 1

10 93006 RESERVOIR, Weldment 111 HYF04300 ELBOW - 90° 112 HYF08810 ADPATER - 2” - 1¼” 113 HYF20025 GASKET 114 HYF04500 ELBOW - 90° 115 HYF15680 STRAINER 116 121983 ADAPTER, Suction - 3” NPT Straight Both Sides 1

156273 ADAPTER, Suction - 3”NPT 90°xStraight 117 HYF14056 NIPPLE, King - 3” 118 HYV01851 VALVE, 3” Ball 119 HYF13795 NIPPLE, 3” 120 HYF13105 ELBOW - 90° 121 ELC01500 HEATER, In Reservoir 122 HYF10635 ELBOW - 90° 123 HYF10233 COUPLER, Quick Disconnect - 1” 124 HYF10056 CAP, Dust - 1” 125 97680 ADAPTER, Level Gauge 126 49840 ADAPTER, Donaldson Breather (Optional) 127 HYF20162 BREATHER, Donaldson (Optional) 128 HYB00730 BREATHER, Std. 129 HYS03000 SENDING UNIT, Low Oil 130 HYF08245 ADAPTER 131 HYF10230 COUPLER, Quick Disconnect - ¼” 132 HYF10054 CAP, Dust - ¼” 133 HYF10194 COUPLER, Quick Disconnect - ¼” - Female 134 PNF07690 NIPPLE 135 HYF20015 GAUGE 136 CHC01700 BRACKET, Mounting, Includes Bracket and strap 2

CHCV02150 STRAP Only 237 CII00110 ISOLATION RUBBER, Mounting Bracket 2

SECTION 4

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PUMP AND RESERVOIR HYDRAULICS

Due to the complexity and variances between chassis and frame lengths.Please contact Labrieplus for pump and chassis related hydraulic parts 1-800-231-2771.

Please have the Labrie unit S/N available when calling.

SECTION 4

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12

34

5 6

7

89

1011

12

13

14

15161718

19

5

1

20

6

21

TAILGATE HYDRAULICSSECTION 4

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TAILGATE HYDRAULICS

REF. NO. PART NO. DESCRIPTION QTY.1 HYF05120 ELBOW 32 15358 RESTRICTOR 23 15359 ELBOW - Machined 24 120076 HOSE 25 HYF05110 ADAPTER 36 120080 HOSE 27 HYV02670 VALVE 18 122115 TUBE - 30 Yard 1

122065 TUBE - 34 Yard 1122117 TUBE - 38 Yard 1

9 HYF05185 ADAPTER 210 HYF08050 ELBOW 111 HYF08000 ELBOW 112 120375 TUBE 113 120376 TUBE 114 120616 BRACKET, Support 115 QUE01300 NUT 216 QUR01900 WASHER 217 QUB11940 BOLT - Carriage 218 HYF05300 CONNECTOR 219 122114 TUBE - 30 Yard 1

122064 TUBE - 34 Yard 1122116 TUBE - 38 Yard 1

20 HYF05830 TEE 221 HYC00320-04 CYLINDER 2

SECTION 4

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1

2

3

45

6

7

8

9

10

11

12 13 14

15

TOP DOOR HYDRAULICSSECTION 4

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TOP DOOR HYDRAULICS

REF. NO. PART NO. DESCRIPTION QTY.1 HYF05185 ADPATER 22 HYF08000 ELBOW 13 HYF08050 ELBOW 14 120383 TUBE 15 120382 TUBE 16 HYF05300 CONNECTOR 27 122113 TUBE - 30 Yard 1

122067 TUBE - 34 Yard 1122111 TUBE - 38 Yard 1

8 122112 TUBE - 30 Yard 1122066 TUBE - 34 Yard 1122110 TUBE - 38 Yard 1

9 120614 HOSE - 30 & 34 Yard 293777 HOSE - 38 Yard 2

10 120353 PIN - Top Door Cylinder - Non-Greasable 2121077 PIN - Top Door Cylinder - Greasable 2

11 HYF05120 ELBOW 212 121017 U-Bolt - 30 Yard 1

25049 U-Bolt - 34 & 38 Yard 113 QUR01905 WASHER 214 QUE01500 NUT 215 HYC00340-01 CYLINDER - Chrome Rod 1

HYC00342 CYLINDER - Nitride Rod 1

SECTION 4

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12

3

4

5

6

7

8

9

1011

1213

14 15

16

87

17

18

12

19 20

21

19

20

FORK HYDRAULICSSECTION 4

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FORK HYDRAULICS

REF. NO. PART NO. DESCRIPTION QTY.1 HYF05160 ELBOW 22 10409 HOSE - 2 Wire 2

121286 HOSE - 4 Wire 23 120650 TUBE 14 120649 TUBE 15 HYF05118 ADAPTER 16 HYF02995 ELBOW 17 120734 HOSE 28 75360 HOSE 29 121086 TUBE 1

10 120719 TUBE 111 120717 TUBE 112 HYF06200 TEE 213 120715 TUBE 114 120718 TUBE 115 HYF08100 ELBOW 116 120720 TUBE 117 120647 TUBE 118 120648 TUBE 119 121285 HOSE - 4 Wire 2

13958 HOSE - 2 Wire 220 HYF05125 ELBOW 221 HYC00403-01 CYLINDER - Chrome Rod 2

HYC00406 CYLINDER - Nitride Rod 2HYC00407-01 CYLINDER - Scraper & Nitride Rod 2

SECTION 4

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To HydraulicControl Valve.

To AdjustableFork Hydraulics

12

3

4

56

7

8 9

ARM HYDRAULICS ADJUSTABLE FORKS

REF. NO. PART NO. DESCRIPTION QTY.1 156551 TUBE 12 156552 TUBE 13 156549 TUBE 14 156550 TUBE 15 75360 HOSE 16 120734 HOSE 17 HYF06300 ELBOW 28 120939 TUBE 19 120938 TUBE 1

SECTION 4

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1

2

3

4

5

6 7 65

8

910

SINGLE ADJUSTABLE FORK HYDRAULICS

REF. NO. PART NO. DESCRIPTION QTY.1 102942 HOSE 12 102943 HOSE 13 121150 TUBE 14 121144 TUBE 15 121006 PIN 26 59967 HOSE 27 25651 ELBOW - Threaded 18 HYF05130 ELBOW 19 24337 PLUG, Orificed 110 HYC00185 CYLINDER 1

SECTION 4

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1 2

3

4

56 7 8

8

9

10

4

8

99

1111

DUAL ADJUSTABLE FORKS HYDRAULICS

REF. NO. PART NO. DESCRIPTION QTY.1 120942 HOSE 22 121386 TUBE 13 121118 TUBE 14 HYF07450 ELBOW 95 57788 HOSE 26 HYF04900 ADAPTER 17 12546 HOSE 18 HYV02540 VALVE, Flow Divider 29 121106 PIN 310 49517 HOSE 111 HYC00220 CYLINDER 2

SECTION 4

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CLAMPS AND ACCESSORIES

REF. NO. PART NO. DESCRIPTION QTY.1 HYS00150 TUBE or HOSE O.D. = .38” A/R

HYS00200 TUBE or HOSE O.D. = .50” A/RHYS00250 TUBE or HOSE O.D. = .62” A/RHYS00300 TUBE or HOSE O.D. = .75” A/RHYS00305 TUBE or HOSE O.D. = 1.05” A/RHYS00400 TUBE or HOSE O.D. = 1.00” A/RHYS00425 TUBE or HOSE O.D. = 1.12” A/RHYS00450 TUBE or HOSE O.D. = 1.25” A/RHYS00453 TUBE or HOSE O.D. = 1.38” A/RHYS00455 TUBE or HOSE O.D. = 1.50” A/RHYS00460 TUBE or HOSE O.D. = .84” A/RHYS00490 TUBE or HOSE O.D. = 1.62” A/RHYS00500 TUBE or HOSE O.D. = 1.75” A/RHYS00550 TUBE or HOSE O.D. = 2.00” A/RHYS00560 TUBE or HOSE O.D. = 2.50” A/RHYS00565 TUBE or HOSE O.D. = 3.12” A/RHYS00566 TUBE or HOSE O.D. = 3.62” A/R

2 HYS00570 CLAMP RAIL - 10 Foot A/R

1

2

SECTION 4

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1

2

2

345

6

78

910

1112

131415

161718

19

20

2

21

2122

4

3

MackMRVEPA 10Only

ARM HYDRAULICS - SINGLE DECEL VALVESECTION 4

51

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ARMS HYDRAULICS - SINGLE DECEL VALVE

REF. NO. PART NO. DESCRIPTION QTY.1 HYC00832-01 4½” CYLINDER - Chrome Rod 2

HYC00856-01 5” CYLINDER - Chrome Rod 2HYC00833-01 4½” CYLINDER - Nitride Rod 2HYC00858-01 5” CYLINDER - Nitride Rod 2HYC00834-01 4½” CYLINDER - Shaver & Nitride Rod 2HYC00859-02 5” CYLINDER - Shaver & Nitride Rod 2

2 HYF07575 ELBOW 53 HYF08200 ELBOW 54 HYF28030 TEE 25 HYF07095 ELBOW 26 120411 TUBE 17 HYF06400 ELBOW 28 120523 TUBE 19 120329 TUBE 1

10 122049 TUBE 155933 HOSE - Use on MACK MRV EPA 10 Only 1

11 HYF06300 ELBOW 112 120522 TUBE 113 120019 TUBE 114 HYF05113 ADAPTER 115 QUB11995 BOLT, Carriage 416 120698 ACTUATOR, Decel Valve 117 QUE01300 NUT 418 HYF07190 ELBOW 119 HYT00300 VALVE, Decel 120 122050 TUBE 121 120525 HOSE 422 120335 TUBE 2

SECTION 4

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1

23

3

4

4

5

67

8

910

1011

1213

1415

1617

1819

19

2020 21

21

2

22

232

18

ARMS HYDRAULICS - DUAL DECEL VALVESECTION 4

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ARMS HYDRAULICS - DUAL DECEL VALVE

REF. NO. PART NO. DESCRIPTION QTY.1 HYC00832-01 4½” CYLINDER - Chrome Rod 2

HYC00856-01 5” CYLINDER - Chrome Rod 2HYC00833-01 4½” CYLINDER - Nitride Rod 2HYC00858-01 5” CYLINDER - Nitride Rod 2HYC00834-01 4½” CYLINDER - Shaver & Nitride Rod 2HYC00859-02 5” CYLINDER - Shaver & Nitride Rod 2

2 HYF07575 ELBOW 63 HYF08200 ELBOW 54 120525 HOSE 45 122051 TUBE 16 HYF07095 ELBOW 27 120675 TUBE 18 120329 TUBE 19 120523 TUBE 1

10 HYF00300 VALVE, Decel 211 120698 ACTUATOR, Decel Valve 212 120672 TUBE 113 HYF08201 ELBOW 114 HYF06100 TEE 115 120522 TUBE 116 HYF06400 ELBOW 117 120019 TUBE 118 HYF05113 ADAPTER 219 QUB11995 BOLT, Carriage 820 HYF07190 ELBOW 221 QUE01300 NUT 822 122050 TUBE 123 HYF28030 TEE 2

SECTION 4

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1 2

3

4

4

5 67 8

9

1011

12

13

1415

1617

3

1819

2021

22

2324

25

65

26

27

28

2029

29

4

PACK HYDRAULICSSECTION 4

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PACK HYDRAULICS

REF. NO. PART NO. DESCRIPTION QTY.1 120621 HOSE 12 120510 HOSE 13 HYF08200 ELBOW 34 HYF05000 ADAPTER 45 HYF05175 ADAPTER 26 120396 ELBOW, Tube 27 HYF28030 TEE 18 HYF10020 REDUCER 19 11764 HOSE 1

10 HYF04920 ADAPTER 111 HYI01400 SWITCH, Pressure 112 120513 HOSE 113 HYF05100 ADAPTER 114 HYF07800 ELBOW 115 HYV07512 VALVE, Dump 116 HYF08205 ELBOW 117 120086 HOSE 118 HYF06400 ELBOW 119 HYF06280 TEE 120 HYF02160 REDUCER 321 20514 HOSE 122 120505 TUBE 123 120506 TUBE 124 HYF05800 TEE, Bulkhead 125 HYF10025 REDUCER 126 120360 HOSE 127 120622 HOSE 128 HYF05810 TEE, Bulkhead 129 HYC01398 CYLINDER - 30 Yard 2

HYC01396 CYLINDER - 34 Yard 2HYC01397 CYLINDER - 38 Yard 2

SECTION 4

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1

2 3

45

67

8

910

1112

1314

1516

17

18

1920

21

22

232425

26

252427

2829

2930

3132

33

3435

3637

38

SERVICE HOIST HYDRAULICS/COMPONENTSSECTION 4

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SERVICE HOIST HYDRAULICS/COMPONENTS

REF. NO. PART NO. DESCRIPTION QTY.1 QUB01990 BOLT 22 QUR01695 WASHER 63 87753 BRACKET 14 QUE01175 NUT 25 98142 COVER 16 18415 HOSE 17 HYF01700 ADAPTER 18 HYP04011 PUMP Assembly 19 98243 BRACKET 1

10 ELB00180 STUD, Electric - Red 111 ELB00175 STUD, Electric - Black 112 93463 TUBE/FITTING Assembly 113 HYF10050 CAP, Dust 114 HYF10020 DISCONNECT, Quick 115 HYF10647 ELBOW 116 HYF09002 CONNECTOR 117 HYF01804 ADAPTER 118 98244 TUBE 119 HYF05450 TEE 120 HYF05825 ELBOW 121 HYF06100 TEE 122 63094 HOSE 123 QUB14970 BOLT 224 QUR02100 WASHER 425 98241 BUSHING 426 98238 HOUSING, Cylinder 227 QUE02475 NUT 228 12223 BRACKET, Frame - MACK 2

87762 BRACKET, Frame - PETERBILT 229 QUB10500 BOLT 2430 QUR01435 WASHER 1231 QUE02400 NUT 1232 59806 HOSE 133 23863 HOSE 134 40918 ADAPTER, Threaded 235 15358 ORIFICE 236 HYF05110 ADAPTER 237 HYC00368 CYLINDER 238 33569 HOSE 1

SECTION 4

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12

3

4

5 6

7

8

9

10 6

11

12

13

14

15

16

17

CONTROL VALVE, AIR ACTUATED - HYV05110-01 - 5 SECTION

SECTION 5

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CONTROL VALVE, AIR ACTUATED - HYV05110-01 - 5 SECTION

REF. NO. PART NO. DESCRIPTION QTY.1 HYV05702 CARTRIDGE, Main Relief 12 HYJ04107 KIT, Seal - use for cartridge HYV05702 13 HYV05111 SECTION ASSEMBLY - INLET 14 HYV05112 SECTION ASSEMBLY - T.G. Complete 15 HYA00122 AIR ACTUATOR ASSEMBLY - Tailgate Only 16 HYJ04105 KIT, Seal - used for all Air Actuators A/R7 HYV05115 CARTRIDGE, Velocity Fuse 18 HYV05132 SECTION ASSEMBLY - ARM LIFT Complete 19 HYV05731 CARTRIDGE, Port Relief - Arms Down 1

10 HYA00120 AIR ACTUATOR ASSEMBLY - All Except Tailgate A/R11 HYV05717 CARTRIDGE, Port Relief - Top Door Close 112 HYV05727 KIT, Tie Bolt 113 HYV05113 SECTION ASSEMBLY, OUTLET 114 HYV05118 SECTION ASSEMBLY, TOP DOOR Complete 115 HYV05116 SECTION ASSEMBLY, PACKER 116 HYV05114 SECTION ASSEMBLY, FORK 117 HYJ04104 KIT, Section Seal - Qty. 1 required per section A/R

SECTION 5

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12131415

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CTRL VALVE, ELECTRIC ACTUATED - HYV05100-02 - 5 SECTION

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CTRL VALVE, ELECTRIC ACTUATED - HYV05100-02 - 5 SECTION

REF. NO. PART NO. DESCRIPTION QTY.1 HYV05111 SECTION ASSEMBLY - INLET Complete 12 HYV05706 CARTRIDGE, Pressure Reducing 13 HYV05710 CARTRIDGE, Solenoid 14 HYV05700 SOLENOID - Use on Cartridge HYV05710 15 HYV05704 CARTRIDGE, Pilot Generating 16 HYV05710 CARTRIDGE, Pressure Build-Up 17 HYV05101-01 SECTION ASSEMBLY - UTILITY Complete 18 HYV05102 SECTION ASSEMBLY - TAILGATE Complete 19 HYV05133 SECTION ASSEMBLY - ARMS Complete 1

10 HYV05103 SECTION ASSEMBLY - FORK 111 HYV05104 SECTION ASSEMBLY - PACKER 112 HYV05728 KIT, Tie Bolt 113 HYV05717 CARTRIDGE, Port Relief - Top Door Closed 114 HYV05105 SECTION ASSEMBLY - TOP DOOR Complete 115 HYV05113 SECTION ASSEMBLY - OUTLET 116 HYV05712 SOLENOID - Electric Actuator 1017 HYV05731 CARTRIDGE, Port Relief - Arms Down 118 HYV05115 CARTRIDGE, Velocity Fuse 119 HYV05702 CARTRIDGE, Main Relief 120 HYJ04102 KIT, Section Seal - Qty. 1 Required per Section A/R21 HYJ04107 KIT, Seal - Use for Cartridge HYV05702 1

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141516

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CONTROL VALVE, AIR ACTUATED - HYV05125-01 - 6 SECTION

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CONTROL VALVE, AIR ACTUATED - HYV05125-01 - 6 SECTION

REF. NO. PART NO. DESCRIPTION QTY.1 HYV05702 CARTRIDGE, Main Relief 12 HYJ04107 KIT, Seal - Use for Cartridge HYV05702 13 HYV05111 SECTION ASSEMBLY - INLET 14 HYV05127 SECTION ASSEMBLY - SLIDING FORK Complete 15 HYV05716 CARTRIDGE, Port Relief 26 HYA00120 AIR ACTUATOR ASSEMBLY - All Except Tailgate A/R7 HYJ04105 KIT, Seal - Used for ALL Air Actuators A/R8 HYV05112 SECTION ASSEMBLY - TAILGATE Complete 19 HYA00122 AIR ACTUATOR ASSEMBLY - Tailgate Only 1

10 HYV05132 SECTION ASSEMBLY - ARM Complete 111 HYV05114 SECTION ASSEMBLY - FORK Complete 112 HYV05116 SECTION ASSEMBLY - PACKER 113 HYV05118 SECTION ASSEMBLY - TOP DOOR Complete 114 HYV05727 KIT, Tie Bolt 115 HYV05717 CARTRIDGE, Port Relief - Top Door Closed 116 HYV05113 SECTION ASSEMBLY - OUTLET 117 HYJ04104 KIT, Section Seal - Qty. 1 per Section A/R18 HYV05731 CARTRIDGE, Port Relief - Arm Down 119 HYV05115 CARTRIDGE, Velocity Fuse 1

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45678

9

10

DUMP VALVE

REF. NO. PART NO. DESCRIPTION QTY.1 HYV07513 CARTRIDGE, Dump Valve 12 HYV07512-01 VALVE, Dump Complete 13 HYF04920 ADAPTER 14 ELC05100 CONNECTOR, Electrical 15 ELC07100 TAB, Lock 16 ELT02200 PIN 27 HYI01400 SWITCH, Pressure 18 SNU00001 ADPATER, Snubber 19 HYF05100 ADAPTER 110 HYF07800 ELBOW 1

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DECEL VALVE

REF. NO. PART NO. DESCRIPTION QTY.1 HYT00300 VALVE, Decel 1

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1 2

3

DUMP VALVE - HYP01558

REF. NO. PART NO. DESCRIPTION QTY.1 HYP01560 SOLENOID 12 HYP01563 ASSEMBLY, CARTRIDGE W/SOLENOID 13 HYP01558 ASSEMBLY, Dump Valve - Complete 1

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1

FLOW DIVIDER - HYV02540

REF. NO. PART NO. DESCRIPTION QTY.1 HYV02540 ASSEMBLY, VALVE - Flow Divider - Complete 1

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2

PRESSURE FILTER - HYF20315

REF. NO. PART NO. DESCRIPTION QTY.1 HYF20033 ELEMENT, Replacement 12 HYF20315 ASSEMBLY, FILTER - Pressure - Complete 1

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RETURN FILTER - HYF20015

REF. NO. PART NO. DESCRIPTION QTY.1 HYF20016 COVER (Includes 25 PSI bypass) 12 HYF20017 O-RING (Located under Cover) 13 HYJ01050 GAUGE 14 HYJ01610 O-RING (Square - Housing to Canister) 15 HYF20025 GASKET (Flat - Canister to Tank Flange) 16 HYF20018 VALVE, Bypass (Located on Bottom of Filter) 17 HYF20015-01 ASSEMBLY, Filter - Complete 1

HYF20030-02 ELEMENT, Replacement - 10 Micron - Std. 1HYF20029 ELEMENT, Replacement - 5 Micron 1HYF20034 ELEMENT, Replacement - 3 Micron 1

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2 3

45

6

7

8

HYP01175 PUMP INSTALLATION

REF. NO. PART NO. DESCRIPTION QTY.1 HYF25015 ELBOW 12 HYF00095 ASSEMBLY, Flange - 1.25” 23 HYF25105 ELBOW 14 HYP01176 SOLENOID 15 HYP01177 CARTRIDGE, Relief 16 HYF25610 ELBOW 17 HYF00096 ASSEMBLY, Flange - 2” 18 HYP01175 PUMP - Muncie Live Pack CCW 40 GPM 1

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2

34

5

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9

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11

12

HYP01445 PUMP INSTALLTION

REF. NO. PART NO. DESCRIPTION QTY.1 QUB04247 BOLT 42 HYF00095 ASSEMBLY, Flange - 1.25” 23 HYP01416 BLOCK, Orifice 14 HYF25015 ELBOW 15 HYP01558 ASSEMBLY, Dump Valve 16 122063 TUBE 17 HYF00099 ASSEMBLY, Flnange - 2” 18 121958 ELBOW 19 HYF07870 ELBOW 1

10 68591 HOSE 111 HYP01445 PUMP - T6ED-42-45 CCW 1

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ARM CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC00832-01 ASSY., Cylinder - 4½” - Chrome 2HYJ00836-01 KIT, Seal 2HYC00833-01 ASSY., Cylinder - 4½” - Nitride 2HYJ00833 KIT, Seal 2HYC00834-01 ASSY., Cylinder - 4½” - Nitride - Shaver 2HYJ00834 KIT, Seal 2

HYC00856-01 ASSY., Cylinder - 5” - Chrome 2HYJ00856-01 KIT, Seal 2HYC00858-01 ASSY., Cylinder - 5” - Nitride 2HYJ00858 KIT, Seal 2HYC00859-02 ASSY., Cylinder - 5” - Nitride - Shaver 2HYJ00859 KIT, Seal 2

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FORK CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC00403 ASSY., Cylinder - Chrome 2HYJ0403 KIT, Seal - use with HYC00403 Only 2QUR00618 BEARING, Spherical 2QUR02416 SNAP RING 2

HYC00403-01 ASSY., Cylinder - Chrome 2HYJ00403-01 KIT, Seal - use for HYC00403-01 Only 2QUR00618 BEARING, Spherical 2QUR02416 SNAP RING 2

HYC00407-01 ASSY., Cylinder - Nitride - Shaver 2HYJ00407-01 Kit, Seal - use for HYC00407-01 Only 2QUR00618 BEARING, Spherical 1QUR02416 SNAP RING 2QUB00475 BUSHING

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TAILGATE LIFT CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC00320-01 ASSY., Cylinder - Chrome 2HYJ03112 KIT, Seal - use for HYC00320-01 Only 2

HYC00320-02 ASSY., Cylinder - Chrome 2HYJ00383 KIT, Seal - use for HYC00320-02 & -04 Only 2

HYC00320-04 ASSY., Cylinder - Chrome 2HYJ00383 KIT, Seal - use for HYC00320-02 &-04 Only 2

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PACKER CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC01398 ASSY., Cyl. - NITRIDE - SCRAPER - 30 Yd. 2HYC01396 ASSY., Cyl. - NITRIDE - SCRAPER - 34 Yd. 2HYC01397 ASSY., Cyl. - NITRIDE - SCRAPER - 38 Yd. 2

HYJ00389 KIT, Seal 1HYV01205 CARTRIDGE, Relief ( Not Shown) 1QUR00619 BEARING, Spherical 1QUR02417 SNAP RING 1QUB00476 BUSHING 2

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NaJefferson
Sticky Note
CASE END PIN - # 121510
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TOP DOOR CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC00341 ASSY., Cyl. - Chrome Rod - 30 Yd. 1HYJ00391 KIT, Seal - Use for Cyl’s. HYC00341 & HYC00340 1

HYC00341-01 ASSY., Cyl. - Chrome Rod - 30 Yd. 1HYJ00391-01 KIT, Seal - Use for Cyl’s. HYC00341-01 & HYC00340-01 1

HYC00340 Assy., Cyl. - Chrome Rod - 34 & 38 Yd. 1HYJ00391 KIT, Seal - Use for Cyl’s. HYC00341 & HYC00340 1

HYC00340-01 ASSY., Cyl. - Chrome Rod - 34 & 38 Yd. 1HYJ00391-01 KIT, Seal - Use for Cyl’s. HYC00341-01 & HYC00340-01 1

HYC00342 ASSY., Cyl. - Nitride Rod - 34 & 38 Yd. 1HYJ00342 KIT, Seal - Use for Cyl. HYC00342 Only 1

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SERVICE HOIST CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC00368 ASSY., Cylinder - Chrome Rod 1HYJ00368 KIT, Seal - use for cylinder HYC00368 Only 1

HYC00368-01 ASSY., Cylinder - Chrome Rod 1HYJ00368-01 KIT, Seal - use for cylinder HYC00368-01 Only 1

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2

SINGLE SLIDING FORK CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.1 HYC00185 ASSY., CYL. - SINGLE SLIDING FORK - Complete 1

HYJ03050 KIT, Seal 12 97183 PIN 2

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DUAL SLIDING FORK CYLINDER

REF. NO. PART NO. DESCRIPTION QTY.HYC00220 ASSY., CYL. - DUAL SLIDING FORK -Complete 1HYJ00220 KIT, Seal 1

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PNEUMATIC COMPONENTS

12

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PNEUMATIC COMPONENTS

REF. NO. PART NO. DESCRIPTION QTY.

1 PNV01100 VALVE, Quick Release A/R2 PNV01150 VALVE, Quick Release A/R3 PNF31000 AIR REGULATOR A/R

PNF31020 Element for AIr Reg. PNF31000 A/R4 PNV01958 VALVE, Air - MAC A/R5 PNV01965 VALVE, Air - MAC A/R6 PNJ00210-01 JOYSTICK 17 PNJ00250 JOYSTICK 28 PNF04100 ELBOW A/R9 PNF02800 ADAPTER A/R

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910 11

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CONTROL CONSOLE

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CONTROL CONSOLE

REF. NO. PART NO. DESCRIPTION QTY.

1 ELI01606 COVER, Safety 12 ELI00813 COVER, Toggle Switch - Rubber A/R3 ELV00500 LIGHT, Red A/R4 ELV00510 LIGHT, Green A/R5 ELI01602 SWITCH, Toggle On-Off-On Momentary A/R6 ELB02450 GUARD, Push Button A/R7 ELB02000 SWITCH, Push Button - Yellow 18 ELB02300 SWITCH, Push Button - Green 19 ELB02180 SWITCH, Push Button - Red 1

10 ELI00805 SWITCH, Toggle On-Off A/R11 ELI00807 SWITCH, Toggle On-On A/R12 ELI00821 SWITCH, Rocker On-Off A/R13 ELI01600 SWITCH, Toggle On-Off (Locked)-On 1

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5

6

AIR VALVE ENCLOSURE (MAC VALVES)

REF. NO. PART NO. DESCRIPTION QTY.

1 120424-01 ASSEMBLY, Enlcosure - STD. UNIT 1120815-01 ASSEMBLY, Enclosure - Sliding Fork Unit 1

2 120721 ENCLOSURE Only 13 PNV01965-01 VALVE, Air - MAC A/R4 PNF01610 FITTING, AIR - Bulkhead A/R5 PNV01967 CONNECTOR W/ Wire - Only A/R6 PNI00250 PRESSURE SWITCH 1

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8 910

1112

1113

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1718

19 2021

RELAY ENCLOSURE - UNITS PRIOR TO 1-1-2013

REF. NO. PART NO. DESCRIPTION QTY.

1 ELR00911 BASE, Relay A/R2 ELR00909 RELAY A/R3 ELR00963 TIMER 14 90586 PLATE 15 91087 ENCLOSURE 16 ELR00860 BASE, Relay A/R7 ELR00810 RELAY - 30 Amp A/R8 ELR00830 RELAY - 70 Amp 19 ELR00855 BASE, Relay 1

10 ELR01005 ALARM 111 ELT02200 CONTACT, Pin - 16 GA. Wire 9512 ELC04503 CONNECTOR, 31 Pin 313 ELC04507 CONNECTOR, 18 Pin 114 ELT02150 CONTACT, Pin - 14 GA. Wire 215 ELT05030 CONTACT, Pin - 12 GA. Wire 316 ELT05050 CONTACT, Pin - 8 - 10 GA. Wire 117 ELC05504 NUT 418 ELC05506 LOCKWASHER 419 ELS00451 PANEL, Fuse 120 ELD00305-01 CIRCUIT BREAKER - 10Amp 421 ELD00505-01 CIRCUIT BREAKER - 20 AMP 1

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5678

910

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13 14 15 16

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ECU ENCLOSURE - UNITS PRIOR TO 1-1-2013

REF. NO. PART NO. DESCRIPTION QTY.

1 91087 ENCLOSURE 12 90546 PLATE 13 ELC04507 CONNECTOR, 18 Pin 14 ELT02150 CONTACT, Pin - 14 GA. Wire 25 ELT02200 CONTACT, Pin - 16 GA. Wire 956 ELC04503 CONNECTOR, 31 Pin 37 ELC05504 NUT 48 ELC05506 LOCKWASHER 49 ELT05030 CONTACT, Pin - 12 GA. Wire 3

10 ELT05050 CONTACT, Pin - 8 - 10 GA. Wire 111 ELM00050-02 MODULE 112 ELB00150 GROUND STUD 113 ELB00451 PANEL, Fuse 114 ELB00305-01 CIRCUIT BREAKER - 10 Amp 415 ELB00505-01 CIRCUIT BREAKER - 20 Amp 116 ELR00706 FLASHER 117 ELR00855 RELAY - 70 Amp 118 ELR01005 ALARM 119 ELC05437 CONNECTOR, Amp 120 ELT04380 CONTACT, Terminal 5

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Replacement of switch packs ELB05000 and ELB05001 and Modulesmay require reprogramming please contact Labrie Technical Service.Please have Labrie unit S/N available when contacting TechnicalService.

For Module P/N contactLabrie Technical Service

1

2

3

4

5

6

7

8

9

10

111213

MISC. ELECTRICAL COMPONENTS - UNITS AFTER 1-1-2013

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MISC. ELECTRICAL COMPONENTS -UNITS AFTER 1-1-2013

REF. NO. PART NO. DESCRIPTION QTY.

1 ELR01020 ALARM BUZZER 12 ELD00280-01 BREAKER, Circuit - 7A - Resettable A/R

ELD00305-01 BREAKER, Circuit - 10A - Resettable A/RELD00405-01 BREAKER, Circuit - 15A - Resettable A/RELF00301 FUSE - ATO - 35 Amp A/R

3 ELS00451 BLOCK, Fuse - 6 Space A/R4 PNJ01500 JOYSTICK A/R5 ELR00825 RELAY - 12V - 85 Amp A/R6 157502 RESISTOR, End Line - 120 Ohms A/R7 ELR00780 BASE, Mini Relay A/R8 ELR00775 RELAY, Mini - 30 Amp A/R9 66871 DIODE PACK - 3 A/R

66870 DIODE PACK - 5 to 1 A/R92512 DIODE PACK - 8 A/R71825 DIODE PACK - 4 to 1 A/RELC05110 DIODE PACK - 1 A/R

10 ELB02450 BUTTON GUARD A/R11 ELB02000 PUSHBUTTON, Yellow - Complete A/R12 ELB02300 PUSHBUTTON, Green - Complete A/R13 ELB02180 PUSHBUTTON, Red - Complete A/R

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ELECTRICAL COMPONENTS

1

2

3

45

6

7 8

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ELECTRICAL COMPONENTS

REF. NO. PART NO. DESCRIPTION QTY.1 45103-03 SENSOR, Proximity - w/ 3pin connector A/R2 HYI01400 SWITCH, Pressure - Adjustable A/R3 ELL03355 LIGHT, Red Oval - (3rd brake light) A/R4 ELL02583 LIGHT, Amber Oval - 6 LED A/R5 ELL02530 4” LIGHT, Red - 6 LED A/R

ELL02526 4” LIGHT, Red - Incandescent A/R6 ELL01300 LIGHT, Work - Incandescent A/R7 ELL02950 4” LIGHT, Clear - 54 LED A/R

ELL03200 4” LIGHT, Clear - Incandescent A/R8 ELL03010 LIGHT, License - Clear A/R

ELL02521 4” LIGHT, Amber - 60 LED (Not Shown) A/RQUG03000 GROMMET, Rubber for 4” Round Light A/R

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- USA1981 W. Snell Road Parts, Service and WarrantyOshkosh, WI. 54904 (During Business Hours) 7:00 A.M. to 7:00 P.M. Central Standard TimeMailing Address: P.O. Box 2785 Technical Support Service (24 Hours)Oshkosh, WI. 54903-2785 Toll Free: 1-800-231-2771 Telephone: 1-920-233-2770 General Fax: 1-920-232-2496 Sales Fax: 1-920-232-2498

- Canada175 Route du Pont Parts, Service and WarrantySt-Nicolas, QC G7A 2T3 (During Business Hours) 8:00 A.M. to 5:00 P.M. Eastern Standard TimeMailing Address: 175 Route du Pont Technical Support Service (24 Hours)St-Nicolas, QC G7A 2T3 Toll Free: 1-877-831-8250 Telephone: 1-418-831-8250 Service Fax: 1-418-831-1673 Parts Fax: 1-418-831-7561

Part #90306_R2