fsu te40 activity
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FSU TE40 Activity. Julien Burnens TE-MPE-EM PCB Workshop. Bruun & Sorensen. Outline . FSU TE 40 Organization Manufacturing Production capacity Multilayer Fabrication Flex Technology Realizations Others activities Conclusion. FSU TE40 . S144 contract - PowerPoint PPT PresentationTRANSCRIPT
FSU TE40 ACTIVITY
Julien Burnens TE-MPE-EMPCB Workshop
Bruun & Sorensen
2
Outline FSU TE 40 Organization Manufacturing
Production capacity Multilayer Fabrication Flex Technology Realizations Others activities
Conclusion
11/2012 Julien Burnens
3Julien Burnens11/2012
FSU TE40 S144 contract 12 collaborators Cegelec – BS Standard PCB manufacturing Origins
Design Office Privates Clients RD51
Financial Point
1 2 3 4 5 6 7 8 9 10 11 120 CHF
20,000 CHF
40,000 CHF
60,000 CHF
80,000 CHF
100,000 CHF
120,000 CHF
140,000 CHF
0 CHF
200,000 CHF
400,000 CHF
600,000 CHF
800,000 CHF
1,000,000 CHF
1,200,000 CHF
1,400,000 CHF
Facturation FSU CA Atelier CI Cumul Facturation FSU Cumul CA Atelier CI
4Julien Burnens11/2012
Organization TE40 check point every month Working charge
Daily Load following Price tool (chouette)
Planning Fabrication process suite Production overview
Delays: Quotation: 2 days Double side: 5 days Multilayers: 15 days
Quality: IPC rules Overproduction rate (objective at 5%) Rubbish rate (objective at 3%)
Production capacity Resolutions:
FSU: pitch 100um (50um strip + 50um isolation) Staff: pitch 50um
Sizes: 4 rigid panels: 180x230mm -> 500x650mm Equipments: 600mm width, (1200mm in 2014)
Number of layers: Simple side -> 20 layers Thickness: 15um -> 2cm / Copper: 5um ->200um
Plated holes: Mechanic: up to 200um Chemic: up to 50um
511/2012 Julien Burnens
Multilayer Fabrication Internals sides
Transfer (lamination, insulation, development) Etching and stripping
Pressing Drilling Plating Externals sides
Etching Mask and silk
Electrical test Cutting
611/2012 Julien Burnens
Flex Technology Double sides flex
Copper image Kapton etching (ethylene diamine) Plating …
Sequential manufacturing : Pressing kapton /copper Copper image Kapton chemical etching (ethylene diamine) Epoxide glue chemical etching (sulfuric acid) Plating …
711/2012 Julien Burnens
Realizations Highlights:
ATPF: Flex Cable UniBe/LHEP: flex cable 2.0m Coils: 60 layers Heater: aluminum 1.50x0.60m Totem: bonding windows NA62 web: hybrid flex-rigid Inner resistive structure
811/2012 Julien Burnens
Other activities Gem – 2 posts
Standard 100x100mm Big size single side Gem(1.2mx60cm) Thick Gem
Standards detectors – 1 post Standard Gem 100x100mm Standard resistive Bulk 100x100mm
Flex read-out – 1 post KLOE Read-out
911/2012 Julien Burnens
Conclusion Standard Manufacturing
Production control (indicators) Process stabilization New collaborators training
Specials realizations Gem Read-out and detectors Special jobs (size, resolution, flex-rigid)
Staff support Manufacturing steps Technology advertise for developments Tests and prototypes Realization
New building and machines 1011/2012 Julien Burnens