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Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 [email protected] Fuel Choice for FCVs: Hydrogen Infrastructure Costs DOE Hydrogen, Fuel Cells and Infrastructure Technologies Annual Review Presentation Philadelphia Marriot Philadelphia, Pennsylvania May 24-27, 2004 This presentation does not contain any proprietary or confidential information

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Page 1: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

Stephen Lasher

15 Acorn Park

Cambridge,

Massachusetts

02140-2390

[email protected]

Fuel Choice for FCVs:

Hydrogen Infrastructure

Costs

DOE Hydrogen, Fuel Cells andInfrastructure Technologies Annual

Review Presentation

Philadelphia MarriotPhiladelphia, Pennsylvania

May 24-27, 2004

This presentation does not contain any proprietary or confidential information

Page 2: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 1

Evaluate the costs of a hydrogen (H2) transition andidentify pathways to minimize stakeholder risks.

Analyze transition scenarios that are associated withdeveloping a hydrogen infrastructure for FCVs

Determine investment risk and economic viability

Consider additional important fuel chain/vehicle combinations asappropriate

Identify key economic barriers and possible developmentpaths

Assess impact on various stakeholders and how risks could beshared and minimized

Evaluate scenarios that could bring down the initial costs ofhydrogen (added scope)

Objectives

Page 3: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 2

Total funding for the project = $532,000DOE = $415,000

TIAX = $117,000

FY04 funding = $80,000 (DOE)

This project also supported TIAX’s role in the H2A working group1

Although H2A-related activities were a significant effort thisreporting period, that work will not be presented here

Budget

1 The H2A effort was organized to develop the building blocks and frameworks needed to conduct rigorous analysis of a wide range of hydrogentechnologies. In February 2003, a group of analysts who are focused on addressing economic, energy and environmental aspects of hydrogen (the“H2A Working Group”) came together for the first time to discuss potential merits and objectives that working group might bring to the HFCITProgram. Analysts from national laboratories, research organizations, and contractors have participated in the group.

Page 4: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 3

This project addresses the following technical barriersfrom the HFCIT Program Multi-Year R,D&D Plan:

ProductionAD. Market and Delivery

Delivery

A. Lack of Hydrogen/Carrier and Infrastructure Options Analysis

StorageV. Life Cycle and Efficiency Analysis

Barriers/Targets

The project also supports the HFCIT Program targetsetting.

Page 5: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 4

We modified last year’s NPV model based on stakeholderinput and evaluated transition scenarios.

Obtain stakeholder feedback on preliminary assumptionsand “strawman” results and modify NPV model accordingly

Incorporate regional-based transition scenarios

Consider impacts of mobile fuelers and hydrogen ICEVs

Calculate capital costs and NPV results for varioustransition scenarios using the model

Compare results for investment, cash flow, and NPV to identify keybarriers, possible development paths, and risks to variousstakeholders

Incorporate scenarios that could bring down the initial costs ofhydrogen (added scope)

Approach

Page 6: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 5

There are no safety aspects per se do to the analyticalnature of the work

Safety

Page 7: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 6

The timeline has been extended due to additional scope toevaluate low-cost hydrogen pathways (added to Task 4).

Timeline

KickoffPresentation

Task 2Review

Presentation

ProgressReport

Presentation

Draft FinalReport

Task

1

2PreliminaryAnalysis

Kick-Off andFuel Selection

3StakeholderInputIntegratedAnalysis

FY02 FY03

Q2 Q3 Q4 Q1 Q2 Q3 Q4

Reporting

4

5

Milestones

Q1

FY04

Q2 Q3

Fundingdelays

Q4

Note: The recent milestones related to the H2A work have not beenincluded.

Page 8: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 7

0

20

40

60

80

100

120

0 10 20 30 40 50 60Year

Nu

mb

er

of

FC

V,

mil

lio

ns

East Coast

Midwest

Gulf Coast

Rocky Mountain

West Coast

NP

V 0

Regio

ns.x

ls

Based on stakeholder input, the NPV model has beenmodified for distinct regional introduction of H2 vehicles.

PADD regions were used tosegregate the country

Vehicle introduction is assumed tostart in one region and movegradually to others

Allows for meeting regional fuelingstation coverage with reducedeconomic risk versus achievingimmediate national coverage

Any vehicle introduction scenariocan be evaluated with the model

An option to incorporate theintroduction of H2 ICEVs has beenadded (not included in this example)

Accomplishments/Progress Regional H2 Vehicle Introduction

10 MMFCVs

Example: Regional H2 FCV Introduction based onDOE Vision Model Conservative Scenario

Not complete without assumptions

Page 9: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 8

The model can now more accurately evaluate variousinfrastructure build-up approaches.

Accomplishments/Progress H2 Station Build-up

H2 fueling stations are introducedregionally to meet assumed H2

demand and station coverage1

No longer use simple capacityfactor input assumptions

Assumptions can be made abouturban versus rural station coverageand market shares over time

Large and small capacities werechanged to 1500 and 100 kg/day,respectively (consistent with H2A)

An option to include mobile fuelershas been added

0

10,000

20,000

30,000

40,000

50,000

60,000

70,000

80,000

90,000

100,000

0 10 20 30 40 50 60Year

Nu

mb

er

of

Fu

eli

ng

Sta

tio

ns

Mobile Fueler

Small Station - Delivered LH2

Small Station - SR Production

Large Station - Delivered LH2

Large Station - SR Production

NP

V M

odel ver

1_2d.x

ls10 MMFCVs

1 Coverage refers to the number of fueling stations with hydrogen capacity divided by the total number of fueling stations.

Example: Regional H2 Station Build-up withMobile Fuelers – National Total

Not complete without assumptions

Page 10: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 9

0

1

2

3

4

5

6

7

8

9

10

20 30 40 50 60

Year

Hy

dro

ge

n C

os

t, $

/kg

0

10

20

30

40

50

60

70

80

90

100

H2

FC

Vs

On

-Ro

ad

, M

illi

on

s

West Coast

Rocky Mountain

Gulf Coast

Midwest

East Coast

H2 FCVs (nationally)

The NPV model can be used to evaluate the cost ofhydrogen from various pathways in each region over time.

Accomplishments/Progress Regional Hydrogen Cost

In all regions, H2 production costswould ultimately reach $2/kg butinitial costs are high

Early H2 capacity/sales will likelyrequire subsidies to be competitivewith gasoline

H2 costs depend strongly on stationcapacity factors

H2 costs are high for later regionsdespite assumed reduced capitalcosts due to “economies of scale”

Example: Regional H2 Costs – Large (1500kg/day) NG SR Station

1 Economies of scale: intensively using expensive machinery, buying supplies in bulk for a discount, developing new and better products, etc.

Not complete without assumptions

Page 11: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 10

We can use the analysis to evaluate stakeholder risks andthe economic viability of various pathways.

In these examples, it is a very long time before any stakeholders are ableto turn a profit and even longer before they recover their investments.

(4)

(3)

(2)

(1)

0

1

2

5 10 20 30 40 50 60

NPV Analysis Period, Year

NP

V R

es

ult

, B

illi

on

Do

lla

rs

LH2-small LH2-largeMobile/Micro SR-smallSR-large Trans.-LH2 TrucksCentral Plant

(40)

(20)

0

20

40

60

80

100

120

140

0 10 20 30 40 50 60

Year

Ca

sh

Flo

w,

Bil

lio

n D

oll

ars

LH2-small LH2-large

Mobile/Micro SR-small

SR-large Trans.-LH2 Trucks

Central Plant

Note: Results assume a range of hydrogen selling price over time as a function of gasoline price, road tax assumptions, and vehicle fuel economies.

Example: Cumulative Cash Flow Example: Net Present Value

Accomplishments/Progress Detailed Cash Flow and NPV

Not complete without assumptionsNot complete without assumptions

Page 12: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 11

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

90% Mobile

Fuelers

50% Mobile

Fuelers

30% Mobile

Fuelers

Ca

pit

al

Inv

es

tme

nt,

Bil

lio

n D

oll

ars

LH2-small

LH2-large

Mobile/Micro

SR-small

SR-large

Trans.-LH2 Trucks

Central Plant

Scenarios have been developed to determine the leastcost or lowest risk approaches.

Accomplishments/Progress Regional Hydrogen Cost

We can evaluate variousinfrastructure build-up approaches

Mix of fueling station types to meetregional coverage and H2 demand

In this example, mobile fuelerssignificantly reduce the initial capitalinvestment required

Existing LH2 capacity in CA canmeet the 2013 demand fromvehicles

If new central plant capacity isrequired, mobile fuelers are not asattractive

Example: Mobile Fuelers Impact – CapitalInvestment through 2013 in CA only

Note: In this example CA has sufficient LH2 capacity to meet demands for hydrogen up to 2013. Therefore, no new central plants need to be installed.

Not complete without assumptions

Page 13: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 12

The examples used here were generated to demonstratemethodology and validate the analysis approach...

We are in the process of evaluating lower-cost pathways:Utilizing existing excess hydrogen capacity to reduce early capitalinvestments

Considering the effects of FCV demos and fleets, hydrogen ICEVs,and energy stations to improve capacity factors

There is significant on-going work at DOE and in variousindustries to bring costs below those projected here

We did not use DOE targets

Using assumptions consistent with DOE target of $1.50/kg wouldresult in a much brighter outlook

…significant additional work will be conducted to generateadditional scenarios in the final analysis.

Accomplishments/Progress Caveats

Page 14: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 13

Nov 3-7, 03

Mar 10, 04

Oct 27-30, 03

We have met with stakeholders and others outside of DOEto present our results/perspectives and solicit feedbackon our progress.

Interactions/Collaborations

Event (since last Merit Review period)Event (since last Merit Review period)Stake-Stake-holderholder

OtherOther

Fuel Cell Seminar, Miami Beach FL

International Conference on Fuel Cell Development andDeployment, Storrs CT

SAE Powertrain & Fluid Systems Conference, Pittsburgh PA

Apr 17-20, 04Council for Chemical Research 25th Annual Meeting, Tampa FL

Apr 27-29, 04National Hydrogen Association Meeting, Los Angeles CA

Dec 11, 03Shell Presentation

May 8, 03Exxon-Mobile Presentation and Review, Fairfax VA

Page 15: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 14

Underlying assumptions need to be stated clearly

Response: Detailed assumptions will be presented in the final report. Unfortunatelythere are a large number of important assumptions and very little space to presentthem here.

Fueling station coverage is out of line with even the lowest penetrationestimates by DOE and even more out of line with less optimistic estimates

Response: Recent announcements by energy companies indicate that they nowbelieve 12,000 fueling stations nationally may be sufficient for early coverage.These latest announcements appear to be in line with our results. However we willcontinue to obtain industry feedback on this and other assumptions/results.

Study lacks system and socioeconomic perspective particularly in use andmarket penetration

Response: The model inputs are based on detailed system integration in terms ofhydrogen production, delivery, and dispensing that cannot be accurately representedin this limited space.

The socioeconomic perspective in terms of energy and environmental impacts willbe incorporated into the final report.

Original analysis of hydrogen vehicle market penetration is outside the scope of thiswork. However, any vehicle introduction scenario can be evaluated with the model.

Reviewer Comments

Page 16: Fuel Choice for FCVs: Hydrogen Infrastructure Costs › pdfs › review04 › hpd_p16_lasher.pdf · Stephen Lasher 15 Acorn Park Cambridge, Massachusetts 02140-2390 lasher.stephen@tiax.biz

D0035/DE-FC04-02AL67602/043004/Lasher/2004 Merit Review_Fuel Choice_final.ppt 15

For the final report, we will develop additional transitionscenarios and compare their impacts on stakeholders.

Validate and modify inputs if necessary based on H2AAs part of the H2A, TIAX is developing industry vetted assumptionsand results for long-term H2 costs (excluding transition issues)

Identify key economic barriers and possible developmentpaths (continued)

Evaluate additional scenarios that could bring down the initial costsof hydrogen

Evaluate potential impacts on the existing infrastructure

Determine what may trigger the introduction of hydrogen fueledFCVs (e.g. oil price increase, carbon taxes, FCV cost reduction)

Determine energy and environmental impacts of scenarios

Arrive at a joint DOE/industry understanding of the situationand complete draft and final reports

Future Work