fuji 5th gen. igbt module u-series (improved version u4

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Ave.=1.92V S.D.= 0.03V count [pcs.] VCE(sat).chip [V] (Tj=RT, VGE=15V) Ave.=1.66V S.D.=0.03V count [pcs.] VF.chip [V] (Tj=RT) 0 50 100 150 0 50 100 150 200 1.4 1.6 1.8 2.0 2.2 2.4 1.2 1.4 1.6 1.8 2.0 2.2 30 70 110 150 190 230 Rediation noise[dBuV] 0 5 10 15 20 25 Switching loss : Eon+Eoff+Err[mJ/pulse] 20 30 40 50 60 70 80 90 100 0 50 100 150 200 250 Radio-noise comparison Switching loss(Eon+Eoff+Err) vs. Gate resistance Frequency[MHz] Gate resistance : RG[ohm] Fuji: 6MBI450U-120(Ref) Fuji: 6MBI450U4-120 (U4 chip + FZ-FWD) E-company: lotNo.0417A S-company: lotNo.04290 Fuji: 6MBI450U-120(Ref) Fuji: 6MBI450U4-120 (U4 chip + FZ-FWD) E-company: lotNo.0417A S-company: lotNo.04290 PKG. conventional U package same as U-series Chip size IGBT U-chip size same as U-series FWD U-chip size same as U-series Chip structure IGBT FS-Trench new structure based on U-chip FWD Epi-FWD FZ-FWD VCE(sat) @125C [ V ] 2.0 2.1 VF @125C [ V ] 1.7 1.75 VF distribution distribution of about 0.5V narrower distribution (0.3V) Eon @125C U-series characteristic lower loss (30% reduction) Eoff @125C U-series characteristic same as U-series Err @125C U-series characteristic same as U-series Radiation noise U-series characteristic lower noise (510dB reduction) U U4 2MBI300UC4-120 Eupec(FF300R12KE3) RG=3.3ohm Double Pulse Vcc=600V VGE=±15V IF=30A f=10Hz Tj=RT Ls=36nH Conditions Vcc=600V VGE=±15V Ic,IF=300A Tj=125C Eon+Eoff+Err 2MBI300UC4-120 2MBI300UC-120 FF300R12KE3 1.1ohm 3.3ohm 10ohm 22ohm 75.42 74.90 71.97 70.12 75.87 69.05 62.10 61.60 78.92 72.40 65.20 61.42 FF300R12KE3 Unit Repetitive double pulse 2MBI300UC-120 2MBI300U4C-120 dBuV Ic rating 225A 400A 50A 75A 100A 150A 200A 300A 450A 600A 800A 1200A 1600A 2400A 3600A (11kW) (22kW) (40kW) (75kW) PIM EP3 6in1 New PC2 with NTC 1200V EconoPack-Plus (6in1) 2in1 M232 M233 1in1 M138 1700V 6in1 EconoPack-Plus (6in1) 2in1 M249 1in1 M143 M248 M127 M249 M143 M142 NewPC3 with NTC NewPC3 with NTC M235 M142 M248 Fuji 5th Gen. IGBT Module U-series (Improved Version U4-Series) Development of the U4-IGBT Module for 'Easy to use' •Lower power dissipation loss •Easy to connect in parallel •Lower radiation noise U4ーIGBT •Low-loss : More than 30% reduction of turn-on switching loss compared to standard U-series. Turn-off switching loss and reverse recovery loss of FWD are same as standard U-series. •Narrower VF distribution by FZ-FWD. Less than 0.3V of distribution for both VCE(sat) and VF makes parallel connection easier. •Soft and fast reverse recovery by FZ-FWD. •Turn-on switching speed is more controllable by gate resistor. •Lower radiation noise during switching operation could be achieved by combination of U4-IGBT and FZ-FWD. •Package compatibility with conventional U-series. U              30 FWD         U FZ-FWD VCE(sat) VF 0.3V FZ-FWD U4-IGBT FZ-FWD Concept of the development Features U- U4- Comparison of characteristics between U and U4-series Von  (1200V/150A  ) Von distribution (1200V/150A chip) 1200V/300A M234             1200V/300A M234 redio-noise evaluation <DC-chopper : Normal mode> Tj=RT (IF=10A,RG=3.3ohm) Reverse Recovery Wave-form (IF=10A,RG=3.3ohm) at Tj=RT Tj=125℃ (IF=10A,RG=3.3ohm) Reverse Recovery Wave-form (IF=10A,RG=3.3ohm) at Tj=125 deg.C Products Line-up GBT I T (    U- U - U4- -

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Ave.=1.92VS.D.= 0.03V

coun

t [p

cs.]

VCE(sat).chip [V] (Tj=RT, VGE=15V)

Ave.=1.66VS.D.=0.03V

coun

t [p

cs.]

VF.chip [V] (Tj=RT)

0

50

100

150

0

50

100

150

200

1.4 1.6 1.8 2.0 2.2 2.4 1.2 1.4 1.6 1.8 2.0 2.2

30 70 110 150 190 230

Red

iatio

n no

ise[

dB

uV]

0 5 10 15 20 25

Sw

itchi

ng lo

ss :

Eon

+E

off+

Err

[mJ/

pul

se]

20

30

40

50

60

70

80

90

100

0

50

100

150

200

250Radio-noise comparison

Switching loss(Eon+Eoff+Err) vs. Gate resistance

Frequency[MHz] Gate resistance : RG[ohm]

Fuji: 6MBI450U-120(Ref) Fuji: 6MBI450U4-120 (U4 chip + FZ-FWD)

E-company: lotNo.0417A S-company: lotNo.04290

Fuji: 6MBI450U-120(Ref) Fuji: 6MBI450U4-120 (U4 chip + FZ-FWD)

E-company: lotNo.0417A S-company: lotNo.04290

PKG. conventional U package same as U-seriesChip size IGBT U-chip size same as U-series

FWD U-chip size same as U-seriesChip structure

IGBT FS-Trench new structure based on U-chipFWD Epi-FWD FZ-FWD

VCE(sat) @125C [ V ] 2.0 2.1VF @125C [ V ] 1.7 1.75VF distribution distribution of about 0.5V narrower distribution (≦0.3V)Eon @125C U-series characteristic lower loss (30% reduction)Eoff @125C U-series characteristic same as U-seriesErr @125C U-series characteristic same as U-seriesRadiation noise U-series characteristic lower noise (5~10dB reduction)

U U4

2MBI300UC4-120Eupec(FF300R12KE3)

RG=3.3ohmDouble Pulse

Vcc=600VVGE=±15VIF=30A

f=10HzTj=RTLs=36nH

ConditionsVcc=600VVGE=±15V

Ic,IF=300ATj=125C

Eon+Eoff+Err

2MBI300UC4-1202MBI300UC-120FF300R12KE3

1.1ohm 3.3ohm 10ohm 22ohm75.42 74.90 71.97 70.1275.87 69.05 62.10 61.6078.92 72.40 65.20 61.42FF300R12KE3

UnitRepetitive double pulse

2MBI300UC-1202MBI300U4C-120

dBuV Ic rating 225A 400A50A 75A 100A 150A 200A 300A 450A 600A 800A 1200A 1600A 2400A 3600A

(11kW) (22kW) (40kW) (75kW)

PIM EP3

6in1 New PC2 with NTC

1200V

EconoPack-Plus (6in1)

2in1 M232 M233

1in1 M138

1700V6in1 EconoPack-Plus (6in1)

2in1 M249

1in1 M143

M248

M127

M249

M143

M142

NewPC3 with NTC

NewPC3 with NTC

M235

M142

M248

Fuji 5th Gen. IGBT Module U-series (Improved Version U4-Series)

Development of the U4-IGBT Module for 'Easy to use' •Lower power dissipation loss•Easy to connect in parallel•Lower radiation noise

 U4ーIGBT

•Low-loss : More than 30% reduction of turn-on switching loss compared to standard U-series. Turn-off switching loss and reverse recovery loss of FWD are same as standard U-series.•Narrower VF distribution by FZ-FWD. Less than 0.3V of distribution for both VCE(sat) and VF makes parallel connection easier.•Soft and fast reverse recovery by FZ-FWD.•Turn-on switching speed is more controllable by gate resistor.•Lower radiation noise during switching operation could be achieved by combination of U4-IGBT and FZ-FWD.•Package compatibility with conventional U-series.

     :   U              30           FWD         U FZ-FWD          VCE(sat) VF 0.3V

 FZ-FWD        U4-IGBT FZ-FWD

Concept of the development Features

 U- U4- Comparison of characteristics between U and U4-series

 Von  (1200V/150A  ) Von distribution (1200V/150A chip)

 1200V/300A M234             : 1200V/300A M234 redio-noise evaluation <DC-chopper : Normal mode>

 Tj=RT (IF=10A,RG=3.3ohm) Reverse Recovery Wave-form (IF=10A,RG=3.3ohm) at Tj=RT

 Tj=125℃ (IF=10A,RG=3.3ohm) Reverse Recovery Wave-form (IF=10A,RG=3.3ohm) at Tj=125 deg.C

  Products Line-up

GBTI T ((   (      ))U-U-   U4--