fujifilm diosynth biotechnologies...
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Partners forLifeAdvancing tomorrow’smedicines.
FujifilmDiosynth BiotechnologiesTexas
ContractDevelopmentandManufacturingOrganization
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GlobalVisionTobetheleadingandmosttrustedglobal
ContractDevelopmentandManufacturingOrganizationpartnerin
thebiopharmaceuticalindustry.
One Global Company
3SITES
Billingham,UKCollegeStation,TXRTP,NorthCarolina
~1,200EMPLOYEESWorld Wide6
LICENSESForcommercialmanufacturing
25+YEARS
OfBiologicsCDMOexperience.
300+MOLECULES
Inprocessdevelopmentand/ormanufacturing
Whatweoffer
RegulatoryApproval LaunchPhase IIIPhase I Phase IIPreclinical
GeneExpression&Strain/CellLineDevelopment
ProcessInvention
Pre-ClinicalManufacture
ProcessDevelopment&Optimization
Analytical&Stability
cGMP Manufacture
Fill/Finish(ViralProducts)
ProcessCharacterization
ProcessValidation
LatePhasecGMPManufacture
Stability
CommercialProduction
Post-approvalActivities
Stronginspectionhistorybythemajorregulatoryagencies
FDBTManufacturingFacilities,CollegeStation,Texas
NationalCenterforTherapeuticManufacturing- 152,000ft2‒ FlexiblemultiproductearlystagecGMP‒ MobileCleanRooms‒ WorkForceTraininglabs
TexasBiomanufacturingFacility(TBF-100)– 117,000ft2‒ Flexiblemultiproductmodifiedopenballroom‒ 2x2000LSingleusecellbasedmanufacturingtrainsinstalled‒ Capacityfor10additionaltrains
FlexibleBiomanufactuirngFacility(FBF-200)– 76,000ft2‒ Simultaneous,multiproductviralprocessmanufacturing
facility‒ Designedforlatestagecommercialmanufacturing‒ MobileCleanRoomTechnologyoperatingatBSL2+,BSL3
capable.
FinalDrugProductCapacity‒ InstalledandqualifiedbyQ42018
PrivateandConfidential
FDBTProcessDevelopmentLab
• 7000ft2ofBSL-2laboratoryspace• SingleuseMicroBioreactorsupto200LSingleUseBioreactorsforsuspensioncultures
• CellStacks,Hyperstacks,andICellis foradherentcultures• Fullpurificationandanalyticaldevelopmentsupport
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PrivateandConfidential
OverviewofFDBTPDDepartment
• Department– 24Scientistsgrowingto30byyearend– VirologyandAnalyticalDevelopment– UpstreamProcessDevelopment– DownstreamProcessDevelopment
• DepartmentGoal– Closed,continuous,singleuse-basedprocessing,usingstandardizedapproach
– Strongfocusonlatesttechnologyandinnovation
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PrivateandConfidential
VirusExpertiseandCellCultureSkills
• ExecutedAdenovirus,AAV,InfluenzaandBaculovirusprograms
• Additionalexpertisein– Flaviviruses,Rotavirus,Lentivirus,retrovirus,CMV,Poxvirus,HSVandHepA
andB
• Suspensiontoadherent:Expi293F,A549• Adherenttosuspension:Vero,HEK293• SuspensionCelllines:HEK293,A549,SF9,EB66andDaudi• Adherent:MDCK,Vero,HEK293• AdaptedCellstoSera-freegrowth:Vero,MDCK,HEK293
PrivateandConfidential
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VirusQuantitationMethods
• PlaqueTiter• TCID50
• InfectiousCenterImmunostaining• HAtiter• DualcolorFlowCytometrytiterassays
thatcanshowbothvirusandinsert• Totalviralparticles
– NanoSight– A260– HPLC
• Genomecopynumber(RT)qPCR
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PrivateandConfidential
AnalyticalCapabilities
• HPLC- Agilent1260UHPLC,Agilent1200HPLC- HitachiChromaster HPLC- ThermoDionex UltiMate 3000UHPLC
• HostCellDNA• CE/SDS-PAGE/WesternBlot• ELISA• PCR/qPCR/dd PCR• RestrictionAnalysis
PrivateandConfidential
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• DoE,Screening,DesignSpace• Parallelcellculture• ContinuousImprovement• Troubleshooting
Small-ScaleModels:QualitybyDesign
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PrivateandConfidential
Scale-UpandScale-Down
SingleuseMicroBioreactors
ScreeningMedia,DO,pH,etc(noKLa)
1/1000scale– reducecosts;increasecapacity;
DASGIPParallelBioreactor± HF(1/200)
SUBsfromPilot-ScaleBioreactor± HForATF(Confirmationruns,TechTransfer,Demonstration,
Engineering)toManufacturing
Processdevelopment;ContinuousImprovement;Troubleshooting;
PrivateandConfidential
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GMPEquivalentProcessPilot-Scale
• 1x10LBioreactorw/ATF2• 1x50LBioreactor± ATF6– Perfusion– HighCellDensity
• PerformedinMCRorPDlab
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PrivateandConfidential
Adherent2Dvs FixedBed3DCulture
1xHS36=1E10cellsà 100xHS36=~1E12cellsSeeding@1E5/cm2
[email protected]/cm211dayculture=2.3E5/cm2=~1.5E12cells
[email protected]/cm2à ~1E10cells
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PrivateandConfidential
• Chromatography– 1xAKTAExplorer,2xӒKTAAvant,3 xӒKTAPure,3 xӒKTAPilot,– Columnbase:BPG,HiScale,XK,INdex,OmniFit,
• CellLysis– 1xPandaPLUS homogenizer
• Filtrationandclarification– 1xSpectrumKrosflo,1xAKTAFluxS,3xBeckmanAvanti(laband
demoscale),CustomsingleuseTFF(labscaleanddemo),MilliporeMillistakdepthfiltersystem.
• Mixersystems– PallAllegroMixtanks,LevMixandMagMixsystems
• In-processanalytics– SDS-PAGE,HPLC,Nanosight,qPCR,ELISA
KeyBioprocessDSPEquipment
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PrivateandConfidential
• Attheendofdevelopmentalabscaledemonstrationrunisperformed• Allparametersdirectlyscaletomanufacturingscalewithsametimings• ProcesstransferredtomanufacturingbyProcessSciencesandPD• PDprovide‘ontheground’forengineeringrunandprovidedtechnicalsupportforthe
fullmanufacturingcampaign
Demonstration&MFG-ScaleOperations
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PrivateandConfidential
Summary
• AvailableGMPmanufacturecapacitytoproduceclinicalI-IIImaterialsandcommercialproductsFlexiblefacilitieswithmobilecleanroomdesignSingleuseupstreamanddownstreamprocess
• DeepunderstandingofviralproductsandprocessesVirologyexpertWellestablishedprocessdevelopmentteamswithstrongtrackrecordwithinFDBnetwork
• RegulatoryknowledgeandcommercialmanufactureexperienceAnintegratedglobalqualityorganizationConducted>24 ProcessCharacterizationprojectsandcompleted>10ProcessPerformanceQualification(PPQ)CampaignswithinFDBnetwork
FDBThasasolidfoundationandanintegratedtechnicalandregulatorynetworktoassurethesuccessofGMPmanufactureforclients
PrivateandConfidential
• FDBTthanksCPRITforsupportwiththesetuptheProcessDevelopmentLaboratoryinCollegeStation.
Acknowledgements
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Partners forLifeAdvancing tomorrow’smedicines.