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Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus, Université Grenoble Alpes, CEA, Leti MINATEC Campus, 38054 Grenoble, France email address: [email protected]

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Page 1: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Future Heterogeneous Device and System

Process Technology: towards

Zero intrinsic variability and Zero Power

Simon Deleonibus,

Université Grenoble Alpes, CEA, Leti

MINATEC Campus, 38054 Grenoble, Franceemail address: [email protected]

Page 2: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Zero Intrinsic Variability and Zero Power :

necessity for the future in the realm of HeterogeneityIn 2025, World Gross Domestic Product will depend by 25 % on

Information and Communication Technologies (ICT): pervasion of ICT in

healthcare, communication, transport , energy, food, ...(MGI Disruptive technologies Full report May2013, ACEEE)

Exploding demand for information exchanges (zettabyte 10 21 in 2017)

(www.Cisco) : IoT !!

Energy Efficiency and materials scarcity: major future questions to ICT/

ecological footprint

@ materials, active devices, functional and system levels.

Main market drivers based on Nomadic, Autonomous, Heterogeneous,

High Performance and Ultra Low Power Systems => Appeal Zero Power

Dimensional scaling sub 10 nm and materials low dimensionality

=> Appeal Zero Intrinsic Variability.

Page 3: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

3

Since 2005: A complete set of research platforms…

interacting daily with R & D platforms worldwide (ST Crolles, IBM Albany, …)

CEA LETI (1800 CEA researchers, 300 M€ budget, filing 300 patents/year )collaborating in MINATEC campus (3000 researchers)

300mmCMOS Integration

& adv. modules

200mm‘CMOS’ new concepts

& Beyond CMOS

More Than Moore200mm

NanoscaleCharacterization

Design

MicroTechsfor bio

Education

Page 4: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Outline•Introduction

•Issues for scaling Silicon and thin films devices: towards Zero Intrinsic Variability

• Role of Fully depleted devices towards Low Power /High Perfomance

• Aiming at Zero Intrinsic Variability@sub10nm level and new active materials integration (approaching molecular and atomicdimensions)

•Heterogeneous Co-integration of scalable (More Moore) and diversification (More than Moore) devices .

• New opportunities for Computing and Sensing

• 3D as a strong asset at the functional and system levelstowards Zero Power

•Conclusion

Page 5: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

LETI, ST Micro, SOITEC : O.Weber et al., VLSI Symp 20 14 , IEDM 2008; C.Fenouillet-Béranger et al., IEDM 2007, VLSI Symp 2010 V.Barral et al., IEDM2007 ; S. Morvan et al, VLSI Sy mp 2011; R. Coquand et al. VLSI, Symp 2011; S.Barraud et al, VLSI Symp 2013

14 nm node 300mm wafers TSi=6nm

TBox=20nm

Energy efficient FDSOIThin Films Undoped channelsIdeal Electrostatic control

*Record-high VT matching performance (AVT=1mV.µm)*Low Power and High performance -strainengineering (Tsi=6nm)( bi-ax, CESL, ESD) => outperfroms bulk(leakage, delay,Pwxdelay)* Scalability from 28 to 8 nm proven

LG=8nm

1000 wafers

Page 6: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

FDSOI outperforms state of the art bulk counterpartIncreased energy efficiency

Novathor® platform : 35% performance increase;

(28 nm node) 25% lower power consumption; simpler design

R. Wilson et al, ISSCC 2014; E. Beigne, DATE 2013

DSP S=1mm2

5 Million MOST

Page 7: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

SOI: Threshold voltage thickness dependence

Valid for any Thin Film Channel ( FDSOI, FinFET, Trigate,…)V

T(V

)

Tsi(nm)

222

2

×=∞

chen T

n

mE

hπQuantum confinement:

111 2

2ox

chAffbT C

TqNVV ++= φFully depleted channel:

Bulk or PD SOI like

FDSOI

Quantum confinement

LETI: J.Lolivier et al, ECS Spring 2002

AnyThin film channel will follow the sameregimes if Fully Depleted (space charge region> thickness):-Strong dependence of VT on TSi (Tch)-Quantum confinement@ ultra thin film

(degeneracy / band splitting)

N+ poly gate

Mobility degradation @ thinfilms – multi subbandrepopulation

Multigate: relaxes on channelfilm thickness scaling.

Page 8: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Tunnel FETs : towards sub 0.5V VDD with steep subthreshold slopes

BOx

S D

GP mode N mode

Vth

VG

Log ID

IOFF

ideal switch

TFETMOSFET

Vth

VG

Log ID

IOFF

ideal switch

TFETMOSFET

L=100nm T=300K

Experimental demonstrationof Tunnel FET operation

⇒ down to 33mV/dec

Co-integration w. CMOS

min. 60mV/dec

F.Mayer et al., IEDM 2008 ; A.Villalon et al, VLSI Tech , 2012, Intel: U.E. Avci et al, VLSI Tech 2011

Page 9: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Tunnel FETs : towards sub 0.5V VDD with steep subthreshold slopes

BOx

S D

GP mode N mode

Vth

VG

Log ID

IOFF

ideal switch

TFETMOSFET

Vth

VG

Log ID

IOFF

ideal switch

TFETMOSFET

L=100nm T=300K

Experimental demonstrationof Tunnel FET operation

⇒ down to 33mV/dec

Co-integration w. CMOS

min. 60mV/dec

F.Mayer et al., IEDM 2008 ; A.Villalon et al, VLSI Tech , 2012, Intel: U.E. Avci et al, VLSI Tech 2011

Mastering variability @forefront

Sub 10nm & VDD<0.5V

Page 10: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Approaching Zero Intrinsic Variability

at sub-10nm devices level on Si

and challenging materials

Main topics to be addressed :

� Dopant control at the single atomic level:

deterministic doping

� Monodisperse patterning:

resist self assembly, self limiting chemical dry etching,…

� Interconnect with monodisperse features and objects :

CNT, DNA templates,…

� Are Atomically thin active 2D Semiconductors

Challenging Si ?

2nm

Page 11: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

CEA-LETI&CEA-INAC: M. Pierre et al. , Nature Nano. 5, 133, 2010R. Wacquez et al. , VLSI symposium 2010R. Wacquez et al. , Silicon NanoWorkshop 2010(*) D. Cooper, by courtesy

SINGLE ELECTRON- SINGLE ATOM EFFECTS Characterized at low temperature but important up to 30 0K: control the SS @300K

Discrete nature of dopants distributedrandomly affects MOSFET device behaviour at

small sizes

TOWARDS SINGLE ATOM CONTROLLED TRANSISTOR

Page 12: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

CEA-LETI&CEA-INAC: M. Pierre et al. , Nature Nano. 5, 133, 2010R. Wacquez et al. , VLSI symposium 2010R. Wacquez et al. , Silicon NanoWorkshop 2010(*) D. Cooper, by courtesy

SINGLE ELECTRON- SINGLE ATOM EFFECTS Characterized at low temperature but important up to 30 0K: control the SS @300K

Discrete nature of dopants distributedrandomly affects MOSFET device behaviour at

small sizes

TOWARDS SINGLE ATOM CONTROLLED TRANSISTOR

CIRCUIT IN ONE DEVICE : electron pump by association of 2 dopants in a MOSFET channelRoche B. et al., Nature Comm., 4, n° 1581

Page 13: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Deterministic Doping

Physical methods : Single Ion Implantation Ions are selected through chopper. The number ofimplanted ions is controlled by secondary electrondetection. Shinada et al., IEDM, 2011

Challenges: tune & align to transistor channel & S-D

Chemical methods : Grafting on Silicon or SiO 2(*)

Boron (p type dopant P) uniform positioning throughlinking molecule Surface Density: 1.7x10 14 at.cm -2

Ho et al., Nature Materials, 2008

(*)L.Matthey et al., SSDM, 2013

UNSW: Fuechsle et al, Nature Nanotech ,2012

Placement of dopants by CVD following STM lithography

Page 14: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

ARKEMA – LETI partnership

� Today : polymers in 300 mm pilotline in LETI : PS-b-PMMA withresolutions about 15 nm

High χ BCPPS-b-PMMA BCP

200 nm 200 nm

CD ≈ 15nm CD ≈ 15nm

� Tomorrow : new polymers with resolutions < 10nm

Carnot Institute project, LETI-LTM/Minos

Lithography based on Block-Co -Polymers:monodisperse lines, spaces and holes

χ : Flory Huggins interaction parameter

CEA-LETI, CNRS-LTM, ARKEMA: R. Tiron et al, , 37th SPIE - 2012

Page 15: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Interconnect: contact heterostructures

and monodisperse features

� Heterostructures by (non-alloyed contacts and

Atomic Layer Epitaxy

� CNT, graphene metallic wires &viasMeindl et al., Banerjee et al, Dijon et al.

� Metallation of DNA HF Sleiman et al,Clavé et al.

Remaining issues:- trapping @heterostructures- bundles- deterministic placement…

(c) 2D-graphene

DNA metallation by Cu 5-

(d) 1D-nanotube

Page 16: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

2D Crystals offer new spaces and add-ons to Si

2D crystals

Jena et al, 2014 SNW

Atom-thick, hexagonally arranged 2D sheets :graphene, hBN, silicene, germanene , layered oxides and chalcogenides (MoS2 , WSe2 , Bi2Se3 , Bi2Te3)

FlexibleTransparentHighly conductive

Ma & Jena, PHYS. REV. X 4, 011043 (2014)K. F. Mak et al, Phys. Rev. Lett. 105, 136805 (2010) .

MoS2

Page 17: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

2D Crystals offer new spaces and add-ons to Si

2D crystals

Jena et al, 2014 SNW

Atom-thick, hexagonally arranged 2D sheets :graphene, hBN, silicene, germanene , layered oxides and chalcogenides (MoS2 , WSe2 , Bi2Se3 , Bi2Te3)

FlexibleTransparentHighly conductive

Ma & Jena, PHYS. REV. X 4, 011043 (2014)K. F. Mak et al, Phys. Rev. Lett. 105, 136805 (2010) .

MoS2

Direct bandgap @ 1ML Electroluminescent and PV heterostructure

Silicon Photonics

O.Lopez-Sanchez, ACS Nano, 2014

Page 18: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

State of the art characterization tools

In line characterization in LETI 300 mm clean room

Page 19: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

State of the art characterization tools

In line characterization in LETI 300 mm clean room

Off line dedicated 2D materials characterization

Page 20: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

State of the art characterization tools

In line characterization in LETI 300 mm clean room

Off line dedicated 2D materials characterizationBN surface

(HREH)impurities

Page 21: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Outline•Introduction

•Issues for scaling Silicon and thin films devices: towards Zero Intrinsic Variability

• Role of Fully depleted devices towards Low Power /High Perfomance

• Aiming at Zero Intrinsic Variability@sub10nm level and new active materials integration (approaching molecular and atomicdimensions)

•Heterogeneous Co-integration of scalable (More Moore) and diversification (More than Moore) devices .

• New opportunities for Computing and Sensing

• 3D as a strong asset at the functional and system levelstowards Zero Power

•Conclusion

Page 22: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

(100)

(110)

P.Batude et al., IEDM 2009, 2011 VLSI Tech Symp , VLSI-TSA 2013

C.Fenouillet-Beranger et al. IEDM 2014

-Cold end process(bonding) & Low Thermal Budget -Opportunities for other SC(Ge and alloysIII-V, C, ...) -Layout Improvement by partitioning(40% area 6T SRAM cell)- High density Embedded intelligence(sensors, actuators,…)

3D sequential process: Highly Performing Heterogeneous Co -Integration

Page 23: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

3D-Xbar Memory stacked on Logic: towards high system performance and NV-Logic

NV Logic proven in 2D withMagnetic Tunnel Junctions, FeRAM, ReRAMTohoku Univ., Hitachi, S.Matsunaga et al., Appl.Phys. Express(2008); ROHM; LETI: Vianello et al, IEDM 2014

Resistive switches (CBRAM, OxRAM, PCM)Suri et al. IEDM 2011 , Vianello et al IEDM 2014 Toshiba, Stanford Univ.: K.Abe et al, ICICDT 2008; Logic + Stacked Memories:

High bandwith-wide I/Os (DRAMs) ex: 32 nm node : > 1TB/s per 1mm2,

Reduced Power consumption, latency,NV-SRAM (NVM), …

Reconfigurable, Neuromimetic(NVM)

Page 24: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Advanced Devices and Systems Future Vision based on FDSOI

See also “Intelligent Integrated Systems”, PanStanford S eries on Intelligent Nanosystems, vol.1, S.Deleonibu s, Editor, Singapore, (2014).

Page 25: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

CEA-LETI: J.Arcamone et al. , IEDM 2011

Q=870 resonatorGauge width = 80 nm

Mass detection

Improvement of Noise figures,

Power Consumption and Speed

thanks to CMOS co-integrationSensing: multigas analysis with NEMS

Computing: Ultra Low

Power Consumption

Houri S. et al., to be published

Page 26: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

CEA-LETI: J.Arcamone et al. , IEDM 2011

Q=870 resonatorGauge width = 80 nm

Mass detection

Improvement of Noise figures,

Power Consumption and Speed

thanks to CMOS co-integrationSensing: multigas analysis with NEMS

Computing: Ultra Low

Power Consumption

Houri S. et al., to be published

Page 27: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

CEA-LETI: J.Arcamone et al. , IEDM 2011

Q=870 resonatorGauge width = 80 nm

Mass detection

Improvement of Noise figures,

Power Consumption and Speed

thanks to CMOS co-integrationSensing: multigas analysis with NEMS

Computing: Ultra Low

Power Consumption

Houri S. et al., to be published

-contact resistance

van der Walls forces

surface roughness

-endurance, performance

-actuation mode

Page 28: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

System On Wafer: Heterogeneous co-Integrated Systems (Parallel 3D)

Packaging(thin films) taken intoaccount at the 3D wafer level

Page 29: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

System On Wafer: Heterogeneous co-Integrated Systems (Parallel 3D)

Packaging(thin films) taken intoaccount at the 3D wafer level

Commercial products- image on board VGA camera, - mixed nodes & modes, - High I/Os w. high density TSV

Cross talks:-delay, matching, -power dissipation (global temp. increase, hot spots, reliability,…)

. ,

WLPackaging & Interposer: => thin films, autonomous,

communication, biocompatibilty

Multiphysicselectronics, photonics, optics, piezoelectricty, spintronics,

NewProgressLaws-application specific

Education , Training

Page 30: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Tomorrow driving embedded sensing applications ?

Autonomous & Heterogeneous co-integration:

3D “play ground”Moore

90nm

65nmStrained

45nmHigh-k

32nm

22nm3D Tr

Battery

Memory

Processor

MEMS

DNA Chip

Image Sensor

RF Chip

Lab on chip Capsule endoscope

Integrated / wearable

Sensors

Medicine

nano-robot

3D die stacking

3D circuit

3D transistor

Adapted from Kwon et al, 2007 DAC

Ultra-low power needed for all devices Energy storage(thin films) and harvesting

=> Zero Power from a gridExtendable to other sectors (automotive, communication,energy,… )

Page 31: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Energy to be cleverly savedtoday’s World citizen has to keep in mind :

the most useful energy is … the one you do

not waste!!� Low power sensors and actuators, data processing,

communication � Energy Harvesting is one thing… from unwasted energy!� Energy Storage is another important issue in the energ y

problematics!!!

no concentration

Page 32: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Energy to be cleverly savedtoday’s World citizen has to keep in mind :

the most useful energy is … the one you do

not waste!!� Low power sensors and actuators, data processing,

communication � Energy Harvesting is one thing… from unwasted energy!� Energy Storage is another important issue in the energ y

problematics!!!

no concentration

Page 33: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Energy to be cleverly savedtoday’s World citizen has to keep in mind :

the most useful energy is … the one you do

not waste!!� Low power sensors and actuators, data processing,

communication � Energy Harvesting is one thing… from unwasted energy!� Energy Storage is another important issue in the energ y

problematics!!!

0,0001

0,001

0,01

0,1

1

10

100

PV Mechanicalvibration/Piezo

electricity

Glucose Thermoelectricity,magnetostriction,

ferroelectricity

(mW/cm2)

Energy harvesting

indoor

outdoor

no concentration

Page 34: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

On Bio compatible ceramics On Polymer

Energy Storage: thin films batteries

flexible

LGA 5x5 mm

SIP

BGA 8x8 mm

Above IC

Coin cell ( and its socket ) replacement

16 µ-batteries 100x100µm

co-integration

on chipLiPON typical values

Capacity

250 µAh.cm-2.µm-1

Page 35: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Conclusion : Nanoelectronics CMOS from Devices to Systems Perspectives

� Innovation from strong association System/Device/Materials Science and Engineering

� Si CMOS: Nanoelectronics Base platform beyond ITRS:

aiming at Zero Intrinsic Variability Major interest for sub 10nm

� Low Power consumption: major challenge & sub 0.5 VDD Device/ system architecture optimization

(GAA nanowires, low slopes TFET, 3D, design, computing architecture)

Opportunities for new materials(Ge &SiGe based alloys,revised low BG III-V, Carbon, 2D materials)

� Heterogeneous 3D co-Integration on Si. Towards Zero Power:Add Functionalities for diversification. NonCMOS & CMOS 3rd dimension in device, Stacked mixed functions, System On Wafer

Energy Harvesting, Storage and Management. Nomadic/Autonomous systems

� Sustainable Low Power solutions: health, environment, quality of life, IST,…

Page 36: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Merci de votre attention

Thank you for your attention

Page 37: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,

Electronic Device Architectures for the Nano-CMOS EraFrom Ultimate CMOS Scaling to Beyond CMOS Devicesedited by Simon Deleonibus (CEA-LETI, France) Cloth July 2008 978-981-4241-28-1

� Discusses the scaling limits of CMOS, the leverage brought by new materials, processes and device architectures (HiK and metal gate, SOI, GeOI, Multigate transistors, and others), the fundamental physical limits of switching based on electronic devices and new applications based on few electrons operation

� Weighs the limits of copper interconnects against the challenges of implementation of optical interconnects

� Reviews different memory architecture opportunities through the strong low-power requirement of mobile nomadic systems, due to the increasing role of these devices in future circuits

� Discusses new paths added to CMOS architectures based on single-electron transistors, molecular devices, carbon nanotubes, and spin electronic FETs

Available at Amazon.com or any good bookstores.

Page 38: Future Heterogeneous Device and System Process … · Future Heterogeneous Device and System Process Technology: towards Zero intrinsic variability and Zero Power Simon Deleonibus,