g500-s shaft-mounted helicalgeared motors · 4.1 208 21 208 660 825 124.289 -s660 063-42 35 4.0 212...

g500-Sshaft-mountedhelical gearedmotors6 to 655 Nm

Gearboxes

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

https://www.valinonline.com/catalog/manufacturers/lenze-americas/gearboxes/axial

6.5 - 5List of abbreviationsGeneral information

6.5 - 6Product information

6.5 - 7Equipment

6.5 - 8The gearbox kit

6.5 - 14Dimensioning

6.5 - 17Selection tables, notesTechnical data

6.5 - 18Selection tables

6.5 - 22Dimensions, notes

6.5 - 23Dimensions

6.5 - 39Weights

6.5 - 40Surface and corrosion protection

g500-S shaft-mounted helical geared motorsContents

6.5


V00-en_GB-12/20136.5 - 4

g500-S shaft-mounted helical geared motorsContents

6.5


List of abbreviations

China Compulsory CertificateCCCLoad capacitycCommunauté EuropéenneCERatioiCanadian Standards AssociationCSAMass[kg]mCombined certification marks of UL for the USAand Canada

cURusOutput torque[Nm]M2Output torque[Nm]M22

Deutsches Institut für Normung e.V.DINStarting torque[Nm]Ma_, 1Electromagnetic compatibilityEMCStarting torque[Nm]Ma_, 2European standardENOutput speed[r/min]n2Certificate for Russian FederationGOSTOutput speed[r/min]n21International Electrotechnical CommissionIECOutput speed[r/min]n22International Mounting CodeIMInternational Protection CodeIPNational Electrical Manufacturers AssociationNEMAUnderwriters Laboratory Listed ProductULUnderwriters Laboratory Recognized ProductURVerband deutscher Elektrotechniker (Associationof German Electrical Engineers)

VDE

6.5 - 5V00-en_GB-12/2013

g500-S shaft-mounted helical geared motorsGeneral information

6.5


Product information

VersionsIn combination with three-phase AC motors, our shaft-mountedhelical gearboxes forma compact andpowerful drive unit. Numerousoptions at the input andoutput endprovide for thedrive to be exactlyadapted to your application.

• Slimline design saves installation space of the machine• Solid shaft, hollow shaft and shrink disc for direct integration intothe machine

The slim shaft-mountedhelical gearboxes featurehigh reliable radialforces, closely stepped gear reductions and a low backlash. They are

• High accuracy with axial output provide for the highest efficiency• With Lenze Smart Motor m300, rated torque 1.75 Nm and 5 Nm

available in 2-pole and3-pole designwith a torqueup to 660 Nmanda ratio of up to i= 495.

ProductRated torque [Nm]DesignProduct rangeGearbox type

g500-S130130

Sg500Shaft-mounted helical

gearboxg500-S220220

g500-S400400

g500-S660660

V00-en_GB-12/20136.5 - 6


6.5


Equipment

Overview

The equipment includes all the options available as standard and allthe built-on accessories of the product.

Internal brake resistor Connection

External brake resistor

Cooling

Integral fan

M12 connector

Control connection

QUICKON connector

or in the terminal box

Motor connection

via smartphone

via PC using the NFC adapter

Speed setting

Standard

LongLife

Brake release lever

Spring-applied brake

Protection cover

Rubber buffers

Torque plate

(depending on the mounting position)

Oil drain plug


Oil filler plug

(depending on the

mounting position)

Ventilation

(depending on the

mounting position)

Oil control plug

Threaded pitch circle with centering

Flange with through holes

Foot

Housing version

Hollow shaft

Solid shaft

Hollow shaft with shrink disc

Output shaft

6.5 - 7V00-en_GB-12/2013


6.5


The gearbox kit

Geared motor

Product

g500-S660g500-S400g500-S220g500-S130Motor type

MSEMA ACmotorMotor

0631.75 Nm

0805.0 NmTechnical data

See selection tableStarting torque Ma,1

See selection tableStarting torque Ma,2

See selection tableOutput torque

400 V ... 480 VMains voltage

50 Hz ... 60 HzMains frequency

See selection tableRatioMounting position

A/B/C/D/E/FStandard

AEFCombinedColour

Not coatedPrimed

Paint in various corrosion-protection designs in accordance with RAL coloursSurface and corrosion protec-tion

Without OKS(uncoated)OKS-G (primed)OKS-S (small)

OKS-M (medium)OKS-L (Large)

Motor parameter setting

Motor parameter

See selection tableOutput speed nmin

See selection tableOutput speed nmax

Between nmin and nmaxOutput speed 1

Clockwise/CounterclockwiseDirection of rotation









0.1 to 20 sAcceleration time

0.1 to 20 sDeceleration time

On/OffEnergy saving mode

V00-en_GB-12/20136.5 - 8


6.5


The gearbox kit

Mounting positions

ƒ Mounting position (A to F) and position of system blocks (1 to 6)

Without foot: 0Hollow shaft: 0Foot: 3, 4Solid shaft: 6Terminal box: 2, 3, 4, 5Hollow shaft with shrink disc: 1, 6

6.5 - 9V00-en_GB-12/2013


6.5


The gearbox kit

Motor details

Product

MSEMA☐☐080-32063-42

Enclosure

IP55Connection type

Terminal boxQUICKON-connector

Spring-applied brake

84Rated torque [Nm]

StandardBrake designLongLife

Manual release leverOptionsCooling

Integral fanFurther options

Protection coverBrake resistor

ƒ Further information and installation feasibilities can be found inthe Motors chapter.

V00-en_GB-12/20136.5 - 10


6.5


The gearbox kit

Motor details

Connection type

Cooling: integral fan

Further options

6.5 - 11V00-en_GB-12/2013


6.5


The gearbox kit

Gearbox details

Product

g500-S660g500-S400g500-S220g500-S130Driven shaft

35x7030x6025x50Solid shaft with featherkey[mm] 40x80

40/4530/3525/3025Hollowshaftwith keyway [mm]

403525/3025Hollow shaft with shrink disc[mm]

StandardDesignstainless steel

StandardGasketFPM (Viton)

StandardBearing

Not enclosedFitting greaseEnclosed

Housing

With footHousing versionwithout centringWith centering

Output flange

200/250 1)200160flange diameter [mm]Lubricant

CLP 460TypeCLP HC 320CLP HC 220

CLP HC 220 USDA H1

Without inspectionOil-level inspectionWith inspection

Standard mounting position: MountedWithoutWithoutBreather elementCombined mounting position: loosely enclosedStandardmounting posi-

tion: MountedCombinedmountingpos-ition: loosely enclosed

Backlash

StandardBacklashAccessories

Rubber buffersTorque plate

Shrink disc: Rotating coverShaft coverShrink disc: Fixed cover

200 mm flange diameter only possible on hollow shaft version.1)

ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.

V00-en_GB-12/20136.5 - 12


6.5


The gearbox kit

Gearbox details

Solid shaft

Hollow shaft


Accessories

6.5 - 13V00-en_GB-12/2013


6.5


Dimensioning

General information about the data provided in this catalogue

Powers, torques and speedsThe powers, torques and speeds specified in this catalogue are roun-ded values and are valid under the following conditions:• Operating time/day = 8 h (100% OT)• Duty class I for up to 10 switching operations/h• Mounting positions and designs in this catalogue• Standard lubricant• Tamb = 20 °C for gearboxes,Tamb = 40 °C for motors (in accordance with EN 60034)

• Site altitude < = 1000 m amsl• The selection tables provide the permissible mechanical powersand torques.

• The rated power specified for motors and geared motors appliesto operating mode S1 (in accordance with EN 60034).

Under different operating conditions, the values obtained may varyfrom those listed here.In the case of extreme operating conditions, please consult yourLenze sales office.

V00-en_GB-12/20136.5 - 14


6.5


Dimensioning

Weights

The respective values can be found for:The values given in the tables consider the following gearbox/motorcombination: • Geared motors without built-on accessories

> Chapter: Geared motors/Technical data• Gearbox with hollow shaft without foot and flange including lub-ricant amount for mounting position A • Gearbox options

> Chapter: Gearboxes/Technical data and accessories• Motor without built-on accessories (with integral fan)• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal massFor versions deviating from this, additional weights have to be con-

sidered. > Chapter: Motors/Accessories

Moments of inertia

The respective values can be found for:The givenmoments of inertia of the gearbox refer to the drive shaft.The influence of the ratio (i2) has been considered in the data. • Gearboxes

> Chapter: Gearbox/Technical dataWhen the total moment of inertia of the gearedmotor is calculated,the values of the gearbox, motor and accessories have to be added.

• Motors without built-on accessories> Chapter: Motors/Technical data/Rated data

• Motor options: Spring-applied brake, feedback, 2. Shaft end,handwheel and increased centrifugal mass> Chapter: Motors/Accessories

6.5 - 15V00-en_GB-12/2013


6.5


V00-en_GB-12/20136.5 - 16


6.5


Selection tables, notes

Notes on the selection tables with 4-pole motors

The selection tables show the available combinations of gearboxtype, number of stages, ratio andmotor. They are usedonly to providebasic orientation.The following legend indicates the structure of the selection tables.

n M n M M M21 2 2 2 a, 1 a, 2 g500 MSEMA☐☐[r/min] [Nm] [r/min] [Nm] [Nm] [Nm]

193 4.0 1001 4.0 18 23 2.597 -H45 063-42 25

149 6.0 775 6.0 23 32 3.354 -H100 063-42 28

147 6.0 762 6.0 19 24 3.413 -H45 063-42 25

115 7.0 595 7.0 21 26 4.368 -H45 063-42 25

i

Ma,1

Ma,2

00 n21 n2

[r/min]

[Nm

]

M2

Torque diagram

n2 is the maximum speed where

the torque M2 is permissible.

n21 is the minimum speed where

the torque M2 is permissible.

Maximally permissible starting

torque which is available for up to

500,000 switching cycles

Maximally permissible starting torque

which is available for up to 20 million

switching cycles

Page number

for dimensions

Product

Motor

Product

Gearbox

Ratio i

Max. torque Mmax of the drive motor

Number of the gear stage of the gearbox

ProductStarting torqueMin. output speed Max. output speed

Mains operation

M = 7.0 Nmmax

2-stage gearbox

6.5 - 17V00-en_GB-12/2013

g500-S shaft-mounted helical geared motorsTechnical data

6.5


Selection tables

Mmax = 7.0 Nm

2-stage gearbox

Producti

Mains operation

Starting torqueMax. AbtriebsdrehzahlMin. Abtriebsdrehzahl

MSEMA☐☐g500Ma, 2[Nm]

Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

23063-42-S1303.66125256.07106.0137

23063-42-S1305.02134349.05189.0100

31063-42-S4006.4114444114061178

23063-42-S1307.0294848123701271

23063-42-S1308.3225757143121460

23063-42-S1309.4116464162761653

23063-42-S13011.4137878192281944

23063-42-S13012.9078888222012239

27063-42-S22014.720100100251772534

31063-42-S40016.197110110281612831

23063-42-S13018.069123123311443128

23063-42-S13020.381138130351283525

23063-42-S13023.048157130391133922

23063-42-S13024.967163130421044220

23063-42-S13028.23316313048924818

23063-42-S13031.38716313053835316

23063-42-S13035.49316313060736014

23063-42-S13040.42214313069646912

27063-42-S22042.53324222072617212

23063-42-S13045.71114313078577811

31063-42-S40046.93328525980558011

27063-42-S22048.19024222082548210

35063-42-S66048.95029126483538310

23063-42-S13051.2301431308751879.8

27063-42-S22051.6202422208850889.7

31063-42-S40053.0263222939049909.5

35063-42-S66055.7733313019547959.0

31063-42-S40056.9602932669746978.8

23063-42-S13057.9331431309845988.7

27063-42-S22058.4862422209944998.6

23063-42-S13064.200143130109401097.8

31063-42-S40064.354331301109401097.8

27063-42-S22065.975167152112391127.6

23063-42-S13072.600143130123361236.9

27063-42-S22074.750190172127351276.7

V00-en_GB-12/20136.5 - 18


6.5


Selection tables

Mmax = 7.0 Nm

3-stage gearbox

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

27063-42-S22040.01226822067656713

27063-42-S22045.33327522076577611

27063-42-S22052.5872752208849889.6

27063-42-S22059.581275220100441008.4

27063-42-S22067.298275220113391137.5

31063-42-S40074.260497400124351246.8

27063-42-S22076.249275220128341286.6

31063-42-S40083.900500400140311406.0

27063-42-S22086.079275220144301445.9

31063-42-S40094.984500400159271595.3

27063-42-S22097.528275220163271635.2

31063-42-S400107.314499399179241794.7

27063-42-S220111.747275220187231874.5

31063-42-S400123.307500400206212064.1

35063-42-S660124.289825660208212084.1

27063-42-S220126.610275220212212124.0

35063-42-S660137.133825660229192293.7

31063-42-S400139.313498399233192333.6

35063-42-S660156.249825660261172613.3

31063-42-S400158.019499399264162643.2

35063-42-S660176.611726660295152952.9

31063-42-S400178.531500400299152992.9

35063-42-S660201.230726660337133372.5

31063-42-S400204.412440400342133422.5

35063-42-S660223.833726660374123742.3

31063-42-S400230.946435396386113862.2

35063-42-S660255.034726660427104272.0

35063-42-S660280.5006185624699.24691.8

35063-42-S660319.6007046405358.15351.6

6.5 - 19V00-en_GB-12/2013


6.5


Selection tables

Mmax = 20 Nm

2-stage gearbox

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

31080-32-S4003.33965651677916150

23080-32-S1303.66171631871018137

27080-32-S2203.84075751967719130

23080-32-S1305.02195762451824100

31080-32-S4005.860114114284442885

31080-32-S4006.411124124314063178

23080-32-S1306.42510987314053178

27080-32-S2206.767131131333843374

23080-32-S1307.02911592343703471

31080-32-S4007.467145145363483667

27080-32-S2207.667149149373393765

23080-32-S1308.322145116403124060

31080-32-S4008.436164164413084159

23080-32-S1309.411156125462764653

23080-32-S13011.413163130552285544

27080-32-S22011.876231220582195842

23080-32-S13012.907163130632016339

27080-32-S22012.992252220632006339

31080-32-S40013.105254254641986438

27080-32-S22013.456261220651936537

31080-32-S40014.336278278701817035

23080-32-S13014.606163130711787134

27080-32-S22014.720275220711777134

31080-32-S40014.806287287721767234

35080-32-S66015.714305305761657632

23080-32-S13015.979163130781637831

31080-32-S40016.197314314791617931

27080-32-S22016.571275220801578030

35080-32-S66017.905347347871458728

23080-32-S13018.069163130881448828

31080-32-S40018.286355348891428927

27080-32-S22018.776275220911389127

27080-32-S22020.300275220981289825

23080-32-S13020.381163130991289925

31080-32-S40020.65940139310012610024

V00-en_GB-12/20136.5 - 20


6.5


Selection tables

Mmax = 20 Nm

2-stage gearbox

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

31080-32-S40022.40043538010911610922

23080-32-S13023.04816313011211311222

23080-32-S13024.96716313012110412120

35080-32-S66025.05648642512210412220

31080-32-S40025.30849140012310312320

27080-32-S22026.4222752201289812819

35080-32-S66028.5485544841389113818

31080-32-S40029.1565004001418914117

27080-32-S22029.9372752201458714517

35080-32-S66031.1674904461518315116

27080-32-S22032.8672422201597915915

31080-32-S40032.9405004001607916015

35080-32-S66035.5115595081727317214

31080-32-S40036.2674404001767217614

27080-32-S22037.2382422201817018114

35080-32-S66040.3335785251966419612

31080-32-S40040.9744404001996319912

27080-32-S22042.5332422202066120612

35080-32-S66045.9566585982235722311

31080-32-S40046.9333463142285522811

35080-32-S66048.9504914462375323710

31080-32-S40053.026383348257492579.5

35080-32-S66055.773559508271472719.0

3-stage gearbox

Producti

Mains operation



Ma, 1[Nm]

M2[Nm]

n2[r/min]

M2[Nm]

n21[r/min]

35080-32-S66049.8677816252385223810

35080-32-S66056.818813650271462718.9

35080-32-S66063.817825660305413057.9

35080-32-S66069.813825660334373347.2

35080-32-S66072.713825660347363476.9

35080-32-S66079.545825660380333806.3

35080-32-S66089.048825660426294265.7

35080-32-S660101.460825660485264855.0

35080-32-S660109.083825660521245214.6

35080-32-S660124.289825660594215944.1

35080-32-S660137.133825660655196553.7

6.5 - 21V00-en_GB-12/2013


6.5


Dimensions, notes

Notes on the dimensions

The following key explains the layout of the dimension sheets.

MD☐MA☐☐Produkt063-12 063-32 063-42 071-32 071-42 080-32 080-42 090-32

Abmessungen

358 378 395 419[mm]Gesamtlänge L

187 207 224.5 248[mm]Länge Motor LB

170 165 183 181[mm]Länge Motoranbauten Δ L

123 139 156 176[mm]Motordurchmesser AC

100 109 150 157[mm]Abstand Motor/Anschluss AD

g500-B110

Abmessungen mit Hohlwelle

Motor diameter

Distance of motor centre to the end of

terminal box

Additional length of the built-on accessories (longest

version)

Motor length without built-on accessories

Total length of the drive without built-on accessories

Product Motor

Driven shaft designProduct gearbox

V00-en_GB-12/20136.5 - 22


6.5


Dimensions

g500-S130

Dimensions with hollow shaft

MSEMA☐☐Product080-32063-42

Dimensions347308[mm]LTotal length226187[mm]LBMotor length7340[mm]Δ LLength of motor options156123[mm]ACMotor diameter158.5140.5[mm]ADDistance motor/connection

6.5 - 23V00-en_GB-12/2013


6.5


Dimensions

g500-S130

Dimensions with solid shaft



V00-en_GB-12/20136.5 - 24


6.5


Dimensions

g500-S130

Dimensions with solid shaft and foot



6.5 - 25V00-en_GB-12/2013


6.5


Dimensions

g500-S130

Dimensions with shrink disc



V00-en_GB-12/20136.5 - 26


6.5


Dimensions

g500-S220




6.5 - 27V00-en_GB-12/2013


6.5


Dimensions

g500-S220




V00-en_GB-12/20136.5 - 28


6.5


Dimensions

g500-S220




6.5 - 29V00-en_GB-12/2013


6.5


Dimensions

g500-S220




V00-en_GB-12/20136.5 - 30


6.5


Dimensions

g500-S400




6.5 - 31V00-en_GB-12/2013


6.5


Dimensions

g500-S400




V00-en_GB-12/20136.5 - 32


6.5


Dimensions

g500-S400




6.5 - 33V00-en_GB-12/2013


6.5


Dimensions

g500-S400




V00-en_GB-12/20136.5 - 34


6.5


Dimensions

g500-S660




6.5 - 35V00-en_GB-12/2013


6.5


Dimensions

g500-S660




V00-en_GB-12/20136.5 - 36


6.5


Dimensions

g500-S660




6.5 - 37V00-en_GB-12/2013


6.5


Dimensions

g500-S660




V00-en_GB-12/20136.5 - 38


6.5


Weights

2-stage gearbox

080C32063C421811[kg]m-S1301912[kg]m-S2202216[kg]m-S4002620[kg]m-S660

3-stage gearbox

080C32063C4213[kg]m-S22016[kg]m-S400

2720[kg]m-S660

6.5 - 39V00-en_GB-12/2013


6.5


Surface and corrosion protection

Various surface coatings combined with other protective measuresensure that the geared motors operate reliably even at high air hu-

Foroptimumprotectionofgearedmotors against ambient conditions,the surface and corrosion protection system (OKS) offers tailor-madesolutions. midity, in outdoor installations or in the presence of atmospheric

impurities. Any colour from the RAL Classic collection can be chosenfor the top coat. The geared motors are also available unpainted (nosurface and corrosion protection).

MeasuresApplicationsSurface and corrosion protec-tion

OKS-G (primed)

•

•

2K PUR priming coat (grey)

Dependent on subsequenttop coat applied

• Zinc-coated screws• Rust-free breather elementsOptional measures• Stainless steel nameplate

OKS-S (small)

••

Surface coating as per corrosivity category C1 (in line with EN 12944-2)Standard applications

• Internal installation inheatedbuildings

• Zinc-coated screws

••

Air humidity up to 90%Rust-free breather elements

Optional measures• Stainless steel nameplate

OKS-M (medium)

•

•

Surface coating as per corrosivity category C2 (in line with EN 12944-2)

Internal installation in non-heated buildings

•

•

Zinc-coated screws

Covered, protected externalinstallation

• Rust-free breather elementsOptional measures

• Air humidity up to 95%• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)

OKS-L (Large)

•

•

Surface coating as per corrosivity category C3 (in line with EN 12944-2)

External installation• Air humidity above 95%

•

•

Blower cover and B end shield additionally primed

Chemical industry plants•

•

Food industry

Cable glands with gaskets• Corrosion-resistant brake with cover ring, stainless friction plate, andchrome-plated armature plate (on request)

• All screws/screw plugs zinc-coated• Stainless breather elements• Threaded holes that are not used are closed by means of plastic plugsOptional measures• Sealed recesses on motor (on request)• Stainless steel shaft• Stainless steel nameplate• Rust-free shrink disc (on request)• Additional priming coat on cast iron fan• Oil expansion tank and torque plates painted separately and suppliedloose

V00-en_GB-12/20136.5 - 40


6.5


Surface and corrosion protection

Structure of surface coating

ColourSurface coatingCorrosivity categorySurface and corrosion protection

StructureDIN EN ISO 12944-2

Dipping primed gearboxWithout OKS(uncoated)

Dipping primed gearbox2K PUR priming coat

OKS-G (primed)

Standard: RAL 7012Optional: RAL Classic

Dipping primed gearbox2K-PUR top coat

C1OKS-S (small)

Dipping primed gearbox2K PUR priming coat

C2OKS-M (medium)

C3OKS-L (Large) 2K-PUR top coat

6.5 - 41V00-en_GB-12/2013


6.5


V00-en_GB-12/20136.5 - 42


6.5


6.5 - 43V00-en_GB-12/2013


6.5


V00-en_GB-12/20136.5 - 44


6.5


g500-Sshaft-mountedhelical gearbox130 to 660 Nm

Gearboxes


6.5 - 5List of abbreviationsGeneral information

6.5 - 6Product information

6.5 - 7Equipment

6.5 - 8The gearbox kit

6.5 - 10Functions and features

6.5 - 11Lubricants

6.5 - 12Ventilation

6.5 - 15Permissible radial and axial forces at outputTechnical data

6.5 - 17Moments of inertia

6.5 - 19Additional weights for gearboxes

6.5 - 21Torque plateAccessories

6.5 - 22Shaft cover

g500-S shaft-mounted helical gearboxContents

6.5


V00-en_GB-12/20136.5 - 4

g500-S shaft-mounted helical gearboxContents

6.5


List of abbreviations

Max. axial force[N]Fax,maxMax. radial force[N]Frad,maxRatioiMoment of inertia[kgcm²]JMass[kg]m

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g500-S shaft-mounted helical gearboxGeneral information

6.5


Product information

VersionsThe slim shaft-mountedhelical gearboxes featurehigh reliable radialforces, closely stepped gear reductions and a low backlash. They areavailable in 2-pole and3-pole designwith a torqueup to 660 Nmanda ratio of up to i= 495.

• Slimline design saves installation space of the machine• Solid shaft, hollow shaft and shrink disc for direct integration intothe machine

• High accuracy with axial output provide for the highest efficiency

The product name

ProductRated torque [Nm]DesignProduct rangeGearbox type

g500-S130130

Sg500Shaft-mounted helical

gearboxg500-S220220

g500-S400400

g500-S660660

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Equipment

Overview

The equipment includes all the options available as standard and allthe built-on accessories of the product.

Rubber buffers

Torque plate


Oil drain plug

(depending on the

mounting position)

Oil filler plug

(depending on the

mounting position)

Ventilation

(depending on the

mounting position)

Oil control plug

Threaded pitch circle with centering

Flange with through holes

Foot

Housing version

Hollow shaft

Solid shaft


Output shaft

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The gearbox kit

Gearbox details

Product

g500-S660g500-S400g500-S220g500-S130Driven shaft

35x7030x6025x50Solid shaft with featherkey[mm] 40x80

40/4530/3525/3025Hollowshaftwith keyway [mm]

403525/3025Hollow shaft with shrink disc[mm]

StandardDesignstainless steel

StandardGasketFPM (Viton)

StandardBearing

Not enclosedFitting greaseEnclosed

Housing

With footHousing versionwithout centringWith centering

Output flange

200/250 1)200160flange diameter [mm]Lubricant

CLP 460TypeCLP HC 320CLP HC 220

CLP HC 220 USDA H1

Without inspectionOil-level inspectionWith inspection

Standard mounting position: MountedWithoutWithoutBreather elementCombined mounting position: loosely enclosedStandardmounting posi-

tion: MountedCombinedmountingpos-ition: loosely enclosed

Backlash

StandardBacklashAccessories

Rubber buffersTorque plate

Shrink disc: Rotating coverShaft coverShrink disc: Fixed cover

200 mm flange diameter only possible on hollow shaft version.1)

ƒ Further information and installation feasibilities can be found inthe Gearboxes chapter.

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The gearbox kit

Gearbox details

Solid shaft

Hollow shaft


Accessories

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6.5


Functions and features

Product

g500-S660g500-S400g500-S220g500-S130Housing

CuboidDesign

AluminiumMaterialSolid shaft

with keyway to DIN 6885Design

Shaft diameter ≤ 50 mm: k6ToleranceShaft diameter > 50 mm: m6

Tempered steel C45MaterialNirosta X46Cr13

Hollow shaft

With keywayDesignWithout keyway (for shrink disc)

Bore H7Tolerance

Tempered steel C45MaterialNirosta X46Cr13

Toothed part

Ground tooth flanksDesignOptimised tooth flank geometry

Case-hardened steelMaterialShaft-hub joint

1st and 2nd step: Force-fit3rd step: positive-fit

Shaft sealing rings

With dust lipDesign

NB / FPMaterialBearing

Ball bearing / tapered-roller bearing depending on size and designDesignSchmierstoffe

Standard: Mineral oilOptional: Synthetic oil

Corresponding to mounting position (see nameplate)QuantitiesMechanical efficiency

0.962-stage gearboxes [ηc=1]0.953-stage gearboxes [ηc=1]

Direction of rotation

3-stage gearbox2-stage gearbox

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6.5


Lubricants

Lenze gearboxes and gearedmotors are ready for operation on deliv-ery and are filled with lubricants specific to both the drive and thedesign. The mounting position and design specified in the order arekey factors in choosing the volume of lubricant.

The lubricants listed in the lubricant table are approved for use inLenze drives.

Lubricant table

Mode

CLP HC 220CLP HC 320CLP 460USDA H1-20 … +40-25 … +500 … +40Ambient temperature [°C]

Synthetic-based oil (synthetic hydrocarbon / poly-alpha-olefin oil)Mineral based oil with additivesSpecification16000 operating hours25000 operating hours16000 operating hoursChanging interval

not later than after three years (oiltemperature 70 to 80 °C)



bremer & leguilFuchs RenolinFuchs RenolinFuchsCassida Fluid GL 220Unisyn CLP 320CLP 460

KlüberoilKlübersynthKlüberoilKlüber4 UH1-220 NGEM4-320 NGEM1-460 N

Shell OmalaShell OmalaShellS4 GX HD 320S2 G 460

ƒ Please contact your Lenze sales office if you are operating atambient temperatures in areas up to< -20 °C bzw. > or up to+40°C.

Shaft sealing rings

On the output side, the gearboxes have NBR shaft sealing rings asstandard components. At high speeds of rotation andwhen there areunfavourable ambient conditions such as high temerature, reducedair circulation etc., Lenze recommends the use of shaft sealing ringsmade of Viton.

Please bear this in mind when ordering.

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Ventilation

Non-ventilated gearboxes

No ventilationmeasures are requiredwith the gearboxes g500-S130to S220.However, when using the g500-S220 gearbox at input speeds> 1500 rpm, we recommend incorporating ventilation for themounting positions A,C,D and F.

Ventilated gearboxes

Gearboxes g500-S400 to S660 are generally supplied with breatherelements.

Gearboxes in combined mounting position

To reduce the number of different versions, the gearboxes can alsobe ordered with combined mounting positions.Depending on the gearbox in question, the following combinationsare available:g500-S130 to S660 in combined mounting position AEFThe breather elements are supplied loose.

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Ventilation

Position of ventilation, sealing elements and oil level check

ƒ A ... Fmounting position

1

A B

+

+

C D

++

E F

+

+

Filling Drain

Ventilation Check

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Permissible radial and axial forces at output

Permissible axial forcePermissible radial force

If there is no radial force, the maximum permissible axial force is 50% of the table value F rad,max

Frad,perm = fw x Frad,max

ƒ If Frad and Fax ≠ 0, please contact your Lenze sales office.

Application of forces

FaxFax

Frad

l l x

Frad

x

Additional load factor fw at output shaft

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

1.4

1.2

1

0.8

0.6

0.4

x/l

fw

——— Solid shaft——— Solid shaft with flange— ּ — Hollow shaft

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g500-S shaft-mounted helical gearboxTechnical data

6.5


Permissible radial and axial forces at output

In case of different operating conditions, considerably higher forcescan be transmitted. Please contact Lenze.

The values given in the table refer to the center shaft end force applic-ationpoint andareminimumvalues calculated according to themostunfavourable conditions (force applicationangle,mountingposition,direction of rotation). The valueswere calculated for themotor/gear-box combination with a load capacity of c= 1.0 and an input speedof 1400 rpm.

ƒ If the torque is transmitted via the flange face, max 50 % of theradial force Frad,max are permissible.

ƒ Neither radial nor axial forces are permissible for thehollow shaftwith shrink disc.

n2 [r/min]Product

≤162540631001602504006301000

Max. radial force, Hollow shaft

Frad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,maxFrad,max

[N][N][N][N][N][N][N][N][N][N]

4500420034502750220016501500135011501000g500-S130

5450510049504650365028002300145012501050g500-S220

6400640056504800400032502700240020501750g500-S400

8500805070505500355024502000215018501600g500-S660

Max. radial force, Solid shaft without flange


[N][N][N][N][N][N][N][N][N][N]

4500420034502750220016501500135011501000g500-S130

3800350034003250295022002050177315001300g500-S220

4950495046503850320025502150190016501400g500-S400

4850460062505350420034503000245021001800g500-S660

Max. radial force, Solid shaft with flange


[N][N][N][N][N][N][N][N][N][N]

4500420034502750220016501500135011501000g500-S130

4150415041504150365029002450170014501250g500-S220

4200420042004200405035003050255022001900g500-S400

8000800078506350470043003700270023002000g500-S660

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6.5


Moments of inertia

ƒ Themoments of inertia relate to the drive shaft of the gearbox.ƒ The totalmoment of inertia is calculated by adding the values of

the gearbox, motor and accessories.

2-stage gearbox

Moment of inertiaRatioProductMoment of inertiaRatioProduct

Ji Ji

[kgcm²][kgcm²]

1.560.89

3.6615.021

g500-S130

5.162.91

3.3394.579

g500-S400

1.865.8600.576.4251.586.4110.497.0292.187.4670.698.3221.948.4361.039.4111.3210.2400.4211.4131.2011.5690.6012.9070.8913.1050.2914.6060.7714.3360.2515.9790.8214.8060.3418.0690.7016.1970.1720.3810.5318.2860.2323.0480.4920.6590.1324.9670.4022.4000.1728.2330.3725.3080.08731.3870.2429.1560.1135.4930.2332.9400.05940.4220.1736.2670.07445.7110.1640.9740.03951.2300.1146.9330.04857.9330.1053.0260.02764.2000.07956.9600.03272.6000.07464.3540.016

0.01984.58195.648 8.80

5.263.9205.376

g500-S660

2.601.54

3.8405.267

g500-S220

5.486.4171.646.767 3.486.8801.507.667 4.907.3111.049.280 3.508.8000.9610.514 3.1910.0270.7211.876 2.4111.2620.6212.992 2.1212.3200.6713.456 2.2212.8320.5814.720 1.9614.0370.4416.571 1.5115.7140.4218.776 1.4217.9050.3420.300 1.1519.2500.3223.000 1.0921.9330.2126.422 0.6525.0560.2029.937 0.6128.5480.1532.867 0.4731.1670.1537.238 0.4435.5110.09542.533 0.2940.3330.09148.190 0.2845.9560.06951.620 0.2148.9500.06758.486 0.2055.7730.04465.9750.04374.750

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6.5


Moments of inertia

3-stage gearbox

Moment of inertiaRatioProductMoment of inertiaRatioProduct

Ji Ji

[kgcm²][kgcm²]

0.200.20

40.01245.333

g500-S220

0.390.38

49.86756.818

g500-S660

0.2763.8170.1352.5870.2369.8130.1359.5810.2672.7130.09267.2980.2379.5450.09176.2490.1789.0480.06286.0790.16101.4600.06197.5280.12109.0830.044111.7470.12124.2890.043126.6100.083137.1330.030143.2050.082156.2490.030162.2520.056176.6110.021185.2490.056201.2300.020209.8880.037223.8330.014241.0220.037255.0340.014273.0790.026280.5000.003312.2330.025319.6000.003353.7620.016369.5480.006398.5080.015421.0600.006451.512

0.140.14

58.02765.559

g500-S400

0.09874.2600.09583.9000.06694.9840.064107.3140.046123.3070.045139.3130.032158.0190.031178.5310.021204.4120.021230.9460.014265.9560.014300.4790.004344.5330.004389.2560.006439.7330.006496.814

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6.5


Additional weights for gearboxes

Product

g500-S660g500-S400g500-S220g500-S130Mass

2.51.70.50.5[kg]mSolid shaft

0.60.60.40.2[kg]mShrink disc

4.33.31.81.7[kg]mFoot

1.70.90.40.4[kg]mFlange

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6.5


Torque plate

The torque is usually supported via the foot or the flange.Another simple option is the integrated torque plate at the housing.Here, the torque is supported only via one point and is, among otherthings, suitable for shaft-mountedgearboxes.Moreover, the suitablerubber buffers provide for a low-tension installation andabsorb slightshocks.

The rubber buffers can be ordered optionally.

Rubber buffer for torque plate

MassDimensionsProduct

mc7cDd

[kg][mm][mm][mm][mm]

0.05045.017.030.011.0g500-S130

0.05045.017.030.011.0g500-S220

0.1049.018.040.013.0g500-S400

0.1052.018.040.013.0g500-S660

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g500-S shaft-mounted helical gearboxAccessories

6.5


Shaft cover

Shrink disc cover

The cover is provided for the shrink disc to be protected from contact.

MassDimensionsProduct

mk12k11g3[kg][mm][mm][mm]

0.05013213263.0g500-S130

0.05015215276.0g500-S220

0.05018218290.0g500-S400

0.05020220090.0g500-S660

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g500-S shaft-mounted helical gearboxAccessories

6.5


g500-s shaft-mounted helicalgeared motors · 4.1 208 21 208 660 825 124.289 -s660 063-42 35 4.0 212...

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