galena wastewater treatment upgrades informational presentation for the sassafras river association...

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GALENA WASTEWATER TREATMENT UPGRADES Informational Presentation for the Sassafras River Association Presented by Ryan J. Rangel, PE April 23, 2015

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GALENA WASTEWATER TREATMENT UPGRADES

Informational Presentation for the Sassafras River Association

Presented by Ryan J. Rangel, PE

April 23, 2015

Presentation Outline

1. Overall Project Timeline – (Already Partially Discussed by Mr. Felty)

2. Need for the Project3. Initial Treatment Technologies

Considered4. MDE Becomes a Stakeholder5. Final Treatment and Equipment

Examples6. Expected Benefit of New WWTP7. Questions

Timeline Since McCrone’s Involvement (2012)

June/July 2012 McCrone completes PER/ER for a County sewer system and upgrades to Town WWTP.

December 2012 – Design contract signed and McCrone begins work.

February 2013 – McCrone completes schematic design for 130,000 GPD

April 2013 – Meet with MDE for SD review. MDE offers BRF money.

June 2013 – MDE Planning allows for 110,000 GPD of capacity at new plant. Same time frame, proposed equip. is confirmed to meet BNR limits.

Timeline Since McCrone’s Involvement (2012) - Continued

Late June 2013 – MDE requires denite filter replace cloth filter.

Late August 2013 – McCrone submit revision to Schematic Design Report to address lower flow and how filter can be incorporated into design.

Late February 2014 – MDE provides official comments to August submittal.

May 2014 – McCrone submits additional information to MDE to address comments and add grit removal to the design.

June 2014 – Full design continues after comment from MDE.

Timeline Since McCrone’s Involvement (2012) - Continued

October 2014 – 90% Submittal of Construction Documents made to MDE

December 2014 – MDE Comments on 90% Submittal

March 2015 – 100% Submittal of construction documents made to MDE.

April 2015 – Awaiting MDE comments. Should be shortly.

Late May 2015 – Go to BidEarly October 2015 – Award contract and start

construction.Early 2017 – Complete 15 month construction.

Need for the ProjectExisting WWTP

Need for the ProjectExisting WWTP

Need for the ProjectExisting WWTP - Auto-Enhanced Picture

Need for the Project

Existing WWTP has trouble meeting current limits for Total Suspended Solids and Ammonia

Current discharge limits at 60,000 GPD◦30 mg/L BOD monthly avg. - 5,475 lbs/year

◦90 mg/L TSS monthly avg – 16,425 lbs/year

◦2.5 mg/L – 5.5 mg/L NH3 – No real TN Limit

◦10.7 mg/L Total Phos. – 2605 lbs/year

Need for the Project

Town is under a consent order to design and construct a new facility.

County has areas with failing septic systems that they wanted to address in the Georgetown area. Looked at other service areas while considering Georgetown.

No current County wastewater collection system exists.

Georgetown Collection Area

Lee Avenue Collection Area

Maplewood Lane Collection Area

Olivet Hill Collection Area

Proposed County Collection System Areas

Existing WWTP

Original Treatment Objectives

Avg. Flow Rate (GPD)

BOD5 (mg/L)

TSS (mg/L)

Total Phosphorus (lbs/year)

Total Nitrogen (mg/L) pH

Min. DO (mg/L)

Max. E.Coli (MPN/100

mL)

130,000 5 50.65 based on an annual cap

of 256 lbs

3.88 based on an annual

cap of 1538 lbs

6.5- 8.5 5.0 126

Treatment Technologies AnalyzedSequencing Batch Reactor (SBR)Oxidation DitchMembrane Bio Reactor (MBR)Did not review fourth (Moving

Bed Bio Reactor - MBBR) because of lack of time from vendor

Treatment Technologies Analyzed

Treatment Basics

Treatment Technologies – Project Costs

Project costs for all technologies were within the level of accuracy for a typical study (10%).

McCrone developed a set of subjective factors to evaluate the alternatives from a non-monetary perspective.

The SBR is recommended based on essentially an equivalent cost and higher score on subjective factors.

Influent Screen

Raw Wastewater

Pump Statio

n

Valve Vault

SBR Basins

Post Eq Basin

Tertiary Filtration

UV Disinfectio

n

Post Aeration

Plant Drain (All Structures and Buildings)

Surface Discharge

Wasted SolidsAerobic Digester

Dewatering

Equipment

Solids to Landfill

AirChemicalAddition

Air

Air

Existing Lagoon Used as

Emergency Overflow from

All Process Structures

To Influent Screen

Overflow Return from Ex. Lagoon

Legend

Gravity Flow

Pressure Flow

Air Line

Air

Non-Potable Water

System

Process and

Maintenance Uses

Original Treatment Schematic

MDE Becomes a Stakeholder

At schematic design review meeting with MDE, Bay Restoration Fund (BRF) money was offered if Town decreased limits to ENR levels.

ENR Levels = 3.0 mg/L Total Nitrogen and 0.3 mg/L Total Phosphorus

MDE also required additional treatment processes including grit removal and denitrification filter.

Influent Screen and Grit Removal

Raw Wastewater

Pump Statio

n

Valve Vault

SBR Basins

Post Eq Basin

Denite Filter

UV Disinfectio

n

Post Aeration

Plant Drain (All Structures and Buildings)

Surface Discharge

Wasted SolidsAerobic Digester

Dewatering

Equipment

Solids to Landfill

AirChemicalAddition

Air

Air

Existing Lagoon Used as

Emergency Overflow from

All Process Structures

To Influent Screen

Overflow Return from Ex. Lagoon

Legend

Gravity Flow

Pressure Flow

Air Line

Air

Non-Potable Water

System

Process and Maintenance

Uses

Revised Treatment Schematic

Chemical Addition

ChemicalAddition

Overflows From SBR, Post Eq and Digester

Examples of Pieces of EquipmentInfluent Screen - ¼” self cleaning screen

to remove inorganics and protect equipment and downstream processes.

Examples of Pieces of EquipmentGrit Removal – Remove non-organics from

waste stream. Protects downstream components. Saves space in process tanks.

Examples of Pieces of EquipmentGrit Classifier – Rinse organic matter

from grit and concentrate grit from grit slurry.

Examples of Pieces of EquipmentInfluent Pump Station – Pump up

onsite flows to the SBR process.

Examples of Pieces of EquipmentSequencing Batch Reactor – Main biological

process to remove BOD and nutrients. One basin performs several operations.

Examples of Pieces of EquipmentSequencing Batch Reactor – Main biological

process to remove BOD and nutrients. One basin performs several operations.

Examples of Pieces of EquipmentSequencing Batch Reactor – Main

biological process to remove BOD and nutrients.

Examples of Pieces of EquipmentDenitrification Filter – Sand filter that

helps to polish off nitrogen and suspended solids.

Examples of Pieces of Equipment

Denitrification Filter – Installation in Washington County. Similar unit as Galena’s.

Examples of Pieces of EquipmentUV Disinfection – Use ultraviolent light to

destroy or keep bacteria from regrowing.

Examples of Pieces of EquipmentUV Disinfection – 254 nm wavelength.

Install at Worton WWTP.

Examples of Pieces of EquipmentDewatering Unit – Press water from

solids for lower hauling costs.

Impact of Upgrades

Avg. Daily Flow (GPD)

BOD Limit (mg/L)

Yearly BOD

(lbs/year)

TSS Limit (mg/L)

Yearly TSS.

(lbs/year)

Total Nitrogen (mg/L)

Total Nitrogen

(lbs/year)

Total Phosphorus

(mg/L)

Total Phosphorus (lbs/year)

Present 60,000 30 5475 90 16425NH3 Limit

328710.7*** 1948

Projected* 110,000 10 3349 10 3349 3.0 1339 0.3 101Projected Net Reduction -2126 -13076 -1948 -1847

Questions