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11/10/2011 403-830-1840 1 Gas Processors Association November 10 , 2011

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Page 1: Gas Processors Association

11/10/2011 403-830-1840 1

Gas Processors Association

November 10 , 2011

Page 2: Gas Processors Association

� Background

� The Technology

� Market application

� Role out strategy

� Questions

11/10/2011 2403-830-1840

Page 3: Gas Processors Association

Gas flow (106 Nm3/day)

10

100

1000

10000

100000

1000000

0.01 0.1 1 10

Amine + Claus

(+ SCOT)

NON-REGENERABLESOLIDS and LIQUIDS

AMINE +

SulFerox /Shell-Paques

H2S concentration (ppmV)

Shell Paques

SulFerox

Typical H2S removal processes

T2 Catalyst

11/10/2011 403-830-1840 3

Page 4: Gas Processors Association

� Market demand for economic treating solutionsfor gas or liquid streams which contain low-level sulfur impurities

� Need is massive …it’s claimed that well over 4TCF / day of gas streams are purified usingsingle use reactants

� 60 plus percent of the sour hydrocarbonreserves in the Western Canadian sedimentarybasin have less than 20,000 ppm ( 2 % ) sulfideconcentrations

11/10/2011 403-830-1840 4

Page 5: Gas Processors Association

� T2 foundation is a metal based complex containing cobalt, molybdenum and nickel in a hydrated form

� Source unique / patented

� Substrate Options - Current choice well studied

- fluidized / boiling bed reactor option

11/10/2011 403-830-1840 5

Page 6: Gas Processors Association

Absorption

Fe2O3 · H2O + 3H2S → Fe2S3 · H2O + 3H2O + 14.9 kcal

Reduction

Fe2S3 · H2O + 3/2O2 → Fe2O3 · H2O + 3S + 145 kcal

If hydrated iron oxide is regarded as a catalyst i.e. when air (O2) is added to the sour gas stream, the complete process can be expressed as:

3H2S + 3/2O2 → 3H2O + 3S + 160 kcal

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Page 7: Gas Processors Association

� Exceptional Sulfur loading densities 1.5 – 1.8 times wt. ( 6 times when blended with O2).

� On or off line regeneration

� Single use or option of in situ Sulfur desorption

� Immediate on spec – no recycle requirements

� 99.999 % removal /conversion

� Pressure independent

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Page 8: Gas Processors Association

� Full spectrum Mercaptan capture

� Low Temperature < 40 deg C

� Linear

� $ 1.50 - $ 2.00 / lb H2s removed

� Sole source of the catalyst base material is unique and is comprehensively protected

� Gas or Liquid treating

� Highly efficient O2 scavenger

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Page 9: Gas Processors Association

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Page 10: Gas Processors Association

Tests conducted to test mercaptan scavenging using an isopropyl mercaptan sample.

Objectives:� Qualitative determination of gas phase species

generated from the reaction by GC SCD.� Qualitative determination of chemical species bound

to the bed after testing � rate on breakthrough time and bed loading.� Calculation of ultimate bed loadings by mass

balance.� With / without sub-stoichiometric O2

� With / without pre humidification

11/10/2011 403-830-1840 10

Page 11: Gas Processors Association

� Four runs have been conducted to date.� All runs conducted at atmospheric temperature and pressure.

� All runs used 50g of pellets loaded in 2.5 cm x 44 cm reactors.

� Inlet gas was humidified using a bubbler.

� Conditions specific to each run are found in the table below:

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Test Conditions for Completed Runs.

Carrier GasBed Presoak?

(Y/N)

Flow Rate

(cc/min)

Inlet iC3SH Concentration

Co (ppm)*

Run 1 N2 N 50 95250

Run 2 N2 Y 50 127250

Run 3 N2 Y 10 284800

Run 4 AIR Y 10 214725

* Inlet concentration increased throughout the course of the test as

RSH bubbler level decreased. Inlet RSH concentrations listed are an average.

Page 12: Gas Processors Association

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Page 13: Gas Processors Association

11/10/2011 403-830-1840 13

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0 20 40 60 80 100 120

Normalized Concentration C/Co

Time (minutes)

Normalized i-Propyl Mercaptan Outlet Concentration for Runs 1 & 2(Dry vs. Pre-Soaked)

No Presoak

Presoak

Residence Time

Page 14: Gas Processors Association

11/10/2011 403-830-1840 14

-1E-04

2.8E-18

0.0001

0.0002

0.0003

0.0004

0.0005

0.0006

0 50 100 150 200 250 300

Normalized Concentration C/Co

Time (minutes)

Normalized i-Propyl Mercaptan Outlet Concentration for Run 3(Low Flow)

Residence Time

Page 15: Gas Processors Association

11/10/2011 403-830-1840 15

-4.16E-17

0.002

0.004

0.006

0.008

0.01

0.012

0.014

0.016

0.018

0.02

0 200 400 600 800 1000 1200

Normalized Concentration C/Co

Time (minutes)

Normalized i-Propyl Mercaptan Outlet Concentration for Run 4(Air test)

Residence Time

Page 16: Gas Processors Association

Quantitative data is summarized below:

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Ratio of inlet to outlet concentration vs. time for each run are found in the upcoming slides.

Breakthrough Times and Mass Balance Results.

Test Duration

(min)

Total Sulfur

Scavenged

(g S)

Total Bed Loading

(g S/ g bed)

Breakthrough

time (min)*

Sulfur Scavenged

at Breakthrough

(g S)

Test Bed Loading

(g S/ g bed)

Run 1 120 0.25 0.0050 7.3 0.01 0.0002

Run 2 120 0.54 0.0108 8.2 0.03 0.0006

Run 3 300 1.07 0.0214 187 0.63 0.0126

Run 4 1290 3.58 0.0796 1175 3.26 0.0724

* Breakthrough time taken at 10ppm iC3RSH.

Page 17: Gas Processors Association

Results from preliminary testing are exceptional

� The catalyst has the ability to completely scavenge mercaptans at very high inlet concentrations.

� The catalyst showed no measurable start-up time (time to less than 10ppmv iC3SH) at test conditions.

� Using stoichiometric air as a carrier instead of nitrogen increased the loading of the bed at breakthrough by a factor of SIX.

� GC SCD does not show evidence of generation of sulfides and disulfides, or other mercaptan species.

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Page 18: Gas Processors Association

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Water Pre-soak inlet

Sour Gas Inlet

Sweet Gas Outlet

1.

2.

3.

4.

5.

1. Reactor Pressure Vessel

2. Cartridge

3. Bed Support Screen

4. O-ring

5. Bar. Provides Downward Pressure for Seal

1.

2.

5.

11/10/2011

Page 19: Gas Processors Association
Page 20: Gas Processors Association
Page 21: Gas Processors Association

� Sour Natural Gas

� Solution Gasses

� Fuel Gas

� CO2 purification

� Sour Hydrocarbon liquids

� Refinery synthesis Gas

� Tank vents

� Up to 20,000 ppm S application range

� Pressure independent

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Page 22: Gas Processors Association

� Lab investigation is complete, next step is pilot at scale and publish the results

� We will first apply this pilot to an application at Glencoe Resources Joffre complex

� Glencoe has agreed to participate in publication of data, not as an endorsement but as a statement of the facts

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Page 23: Gas Processors Association

� Performance characteristics are potentially “game changing “

� Technology will be commercially demonstrated in early 2012

� Glencoe Resources will be the first application

� We are seeking additional producers who have streams they would like to include in our design basis and subsequent field trials

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Page 24: Gas Processors Association

� Ray G Abry P. Chem

� Fred Wildeman P.Eng

� Grant Wiens P.Eng

� Stuart Ridgeway P.Eng

� Bud Tupper P. Eng

� Ed PolukoshkoARC/NRC

� Joe Lukacs CETAC WEST

� Doug Geeraert –Glencoe Resources

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