gas section objectives meeting 2006

26 January 200626 January 2006 Mar CAPEANSMar CAPEANS 11

Gas Section Objectives Meeting 2006

Gas Section Objectives Meeting 2006

Gas systems Installation & Testing

Gas systems Installation & Testing


Installation DictionaryInstallation Dictionary Infrastructure (power, cables, pipes, Ethernet,

services…)

Installation: Delivery of 100% tested racks to Points Fixation of racks in final position Support Team (component replacement, etc)

Piping work:

Cabling work: Experiments do Inter-Area cabling, connectors included (ATLAS do not do connectors). Gas Group do Inter-Rack cabling

Infrastructure (power, cables, pipes, Ethernet, services…)

Installation: Delivery of 100% tested racks to Points Fixation of racks in final position Support Team (component replacement, etc)

Piping work:

Cabling work: Experiments do Inter-Area cabling, connectors included (ATLAS do not do connectors). Gas Group do Inter-Rack cabling

Gas Group TS

SG Inlets Outlets

US Neutral GasesInlets and outlets

UX All


Legends: Connection of racks to Supply or Neutral Gases PipesWork on cables by Ext. Company

Installation of Racks Work on pipes by Ext. Company

Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec Jan Feb Mar AprUX

Piping

Cabling

PipingALICE SGCablingALICE CR5 UXInstallation

ALICE CR5Piping

ALICE CR5Cabling

ALICE UXPipes

Installation

PipingLHCb

Cabling

Installation

CMSPiping

Cabling

Inter-area Cable Installation

CMS

ATLAS SG & US

CMSCMS -SideCMS +Side Installation

Inter-area Pipes (Criotec)

ALICE SG

Inter-area CablesInter-Area pipes (Cegelec)

LHCb

Cabling between racks

2005 2006

Inter-area pipes

2007

LHCb SG & UXA

ALICE: Inter-area piping (CR5 & Cavern)

ATLASInter-area Cables

ATLAS

ALICE

LHCb

CMS

2006 Schedule & Milestones2006 Schedule & Milestones

Start RPC commissioningApril

Oct+Side Commissioning

AugSingleP systems commissioned

SeptStart commissioning


Test ScheduleWhen Racks Have to be Shipped


Target Dates for Rack Shipment are defined by our Milestones, but somehow also by the period when External Companies are on site, ready to connect our racks

Target Dates for Rack Shipment are defined by our Milestones, but somehow also by the period when External Companies are on site, ready to connect our racks

Experiment External com p any on Site, a v ailab le to

connect racks

Target dates for the Gas Group: racks installed in final positions,

ready to be connected

ATLAS Dec – Ja n 06 15 Nov 2 005

CR5 – March 06 ALICE March – Jun e 06

Cavern – May 06

Cavern March 06 LHCb March – Apr il 06

UX- A – Apr il 06

CMS Jan – J ul 06 Jun - Ju l 06




ALICE

Rack Status SystemConnection by others

TEST PERIOD

Mixer TPC Nov - Dec 05Mixer TRD Nov - Dec 05Mixer TOF Nov - Dec 05Mixer HMPID Nov - Dec 05Mixer TRIG Nov - Dec 05Mixer PMD Nov - Dec 05Mixer CPV Nov - Dec 05Mixer TRAC Nov - Dec 05Exhaust TRD X Nov - Dec 05Exhaust TOF X Nov - Dec 05Purifier O TPC Nov 05Purifier O TRD X Nov 06Purifier O TOF X Nov 06Removal TPC Nov - Dec 05Distribution TPC Nov - Dec 05Recuperation O TRD April 07Membrane O TRD Nov 06Control TPCControl TRDControl TOFControl HMPID, TRIGControl PMD, CPV, TRACExperiment module O AllCR5BackUp TPC Nov - Dec 05Pump TPC Nov - Dec 05Pump TOF Nov - Dec 05Pump TRD Nov - Dec 05Pre-Distribution O TOF X Jan - Feb 06Distribution & Regul. 1 O TRD X Jan - Feb 06Distribution & Regul. 2 O TRD X Jan - Feb 06Distribution & Regul. 3 O TRD X Jan - Feb 06Distribution 1 O TRD X Jan - Feb 06Distribution 2 O TRD X Jan - Feb 06Distribution 3 O TRD X Jan - Feb 06Distribution O HMPID X Jan - Feb 06Distribution O PMD X Jan - Feb 06Distribution O CPV X Jan - Feb 06Humidifer O TRIG X Jan - Feb 06Buffer TPC XBuffer TOF XBuffer TRD XBuffer L.P. TRDPurif O HMPID Jan - Feb 06Control TPCControl TOFControl TRDControl All Single PathPilot Valves O AllExperiment module O AllUXPost-Distribution O TPC X April 06Distribution 1 O TOF X April 06Distribution 2 O TOF X April 06Distribution O TRIG X April 06Distribution O TRAC X April 06

CMS

Rack Need SystemConnection by others

TARGET DATE

SG5Mixer RPC Dec 05Mixer CSC Dec 05Mixer DT Dec 05Mixer O TOTEM GEM & CSCExhaust RPC X Dec 05Exhaust CSC X Dec 05Exhaust DT X Dec 05Humidifier O RPC Mar 06Purifier O RPC April 07Purifier O CSC Mar - Apr 06Purifier O DT Mar - Apr 06Buffer H.P. RPC XBuffer H.P. CSC XBuffer H.P. DT XControl RPCControl CSCControl DTControl TOTEM GEM & CSCExperiment Module O AllUSC55Pre-Distribution 1 O RPC X Mar - Apr 06Pre-Distribution 2 O RPC X Mar - Apr 06Pre-Distribution 3 O RPC X Mar - Apr 06Pre-Distribution 4 O RPC X Mar - Apr 06Pre-Distribution 5 O RPC X Mar - Apr 06Pre-Distribution 6 O RPC X Mar - Apr 06Pre-Distribution 1 O CSC X Mar - Apr 06Pre-Distribution 2 O CSC X Mar - Apr 06Pre-Distribution 3 O CSC X Mar - Apr 06Pre-Distribution 4 O CSC X Mar - Apr 06Pre-Distribution 1 O DT X Mar - Apr 06Pre-Distribution 2 O DT X Mar - Apr 06Pre-Distribution 3 O DT X Mar - Apr 06Pre-Distribution 4 O DT X Mar - Apr 06Pre-Distribution O TOTEM GEM & CSCX Mar - Apr 06Pump O RPC X Mar - Apr 06Pump O CSC X Mar - Apr 06Pump O DT X Mar - Apr 06Pump O DT X Mar - Apr 06Buffer L.P. RPC XBuffer L.P. CSC XBuffer L.P. DT XAnalysis O RPC April 07Analysis O CSC April 07Analysis O DT April 07Analysis O DT April 07Compressed air valves O RPC Mar - Apr 06Compressed air valves O DT+CSC+TOT Mar - Apr 06Control RPCControl CSCControl DTControl TOTEM GEM & CSCExperiment Module - All

LHCb

Rack Status SystemConnection by others

TEST PERIOD

SG8Mixer Muon Nov - Dec 05Mixer Gem X Nov - Dec 05Mixer OT Nov - Dec 05Exhaust Muon+Gem X Nov - Dec 05Exhaust OT X Nov - Dec 05Exhaust RICH1 X Nov - Dec 05Exhaust RICH2 X Nov - Dec 05Purifier O Muon+Gem Oct 06Purifier O OT Oct 06Purifier O RICH1 Oct 06Purifier O RICH2 Oct 06Membrane O RICH1 March 07Membrane O RICH2 March 07Analysis O Muon+Gem March 07Analysis O OT March 07Buffer H.P. Muon+Gem X Nov - Dec 05Buffer H.P. OT X Nov - Dec 05Buffer H.P. RICH1 X Nov - Dec 05Buffer H.P. RICH2 X Nov - Dec 05Compressor O RICH1 March 06Compressor O RICH2 March 06Pump O RICH1 X Jan - Feb 06Buffer RICH1Buffer RICH2Control Muon+GemControl OTControl RICH1Control RICH2Exp. Module O AllUXA-APre-Distr. O Gem X Feb 06Pre-Distr. O Muon X Feb 06Pre-Distr. O Muon X Feb 06Pre-Distr. O OT X Feb 06Pre-Distr. O OT X Feb 06Pump O Muon X Feb 06Pump O OT X Feb 06Pump O RICH2 X Feb 06Buffer L.P. Muon XBuffer L.P. OT XControl Muon+GemControl OTControl RICH1Control RICH2Pilot Valves O AllExp. Module O AllUXDistribution M1+GEM A O Muon+Gem X Feb 06Distribution M1+GEM C O Muon+Gem X Feb 06Distribution M2 M3 A Muon X Dec 05Distribution M2 M3 C Muon X Dec 05Distribution M4 M5 A Muon X Dec 05Distribution M4 M5 C Muon X Dec 05Distribution A O OT X Feb 06Distribution C O OT X Feb 06Distribution O RICH1 X Feb 06Distribution O RICH2 X Feb 06

ATLAS

Rack System StatusConnection by others

TEST PERIOD

SG1Mixer MDT Nov-Dec 05Mixer RPC Nov-Dec 05Mixer TGC X Nov-Dec 05Mixer CSC X Nov-Dec 05Mixer TRT O Jan 06

Humidifier RPC O Feb 06Exhaust MDT X Nov-Dec 05Exhaust RPC X Nov-Dec 05Exhaust TRT X Nov-Dec 05

H.P. Buffer MDT X Nov-Dec 05H.P. Buffer RPC X Nov-Dec 05H.P. Buffer TRT X Nov-Dec 05

Pump MDT X Nov-Dec 05Pump TGC X Nov-Dec 05Purif MDT O Oct 06Purif RPC O Nov 06Purif TRT O Jan 07

Membrane TRT O Jan 07Recuperation TRT O April 07

Dryer TGC O Feb 06n-pent. Supply TGC O Feb 06

Control MDTControl RPCControl TGCControl CSCControl TRT

Exp. Module All OUSA15

PreDistr. (piping) MDT X Nov-Dec 05PreDistr. (piping) RPC X Nov-Dec 05PreDistr. (piping) TGC X Nov-Dec 05PreDistr. (piping) CSC X Nov-Dec 05PreDistr. (piping) TRT X Nov-Dec 05PreDistr. (Rack) TRT O X Nov 06Distribution (N2) ID X Nov-Dec 05

Distribution (CO2) ID X Nov-Dec 05Pump RPC X Nov-Dec 05Pump TRT X Nov-Dec 05

L.P. Buffer RPC Nov-Dec 05L.P. Buffer TRT X Nov-Dec 05

Analisis MDT O April 07Analisis RPC O April 07Analisis TGC O April 07Analisis TRT O April 07Control MDTControl RPCControl TGCControl CSCControl TRT

UXDistribution L0 MDT X Nov-Dec 05Distribution L1 MDT X Nov-Dec 05Distribution L4 MDT X Nov-Dec 05Distribution L7 MDT X Nov-Dec 05Distribution L8 MDT X Nov-Dec 05

Distribution L8 - Wall A MDT X Nov-Dec 05Distribution L8 - Wall C MDT X Nov-Dec 05Distribution L5 - Wall A MDT X Nov-Dec 05Distribution L5 - Wall C MDT X Nov-Dec 05

Distribution L7 - Big Wheel A MDT O Aug 06Distribution L7 - Big Wheel C MDT O Aug 06Distribution L1 Big Wheel A MDT O Aug 06Distribution L1 Big Wheel C MDT O Aug 06

Distribution L4 A MDT X Nov-Dec 05Distribution L4 C MDT X Nov-Dec 05Distribution L0 RPC X Nov-Dec 05Distribution L1 RPC X Nov-Dec 05Distribution L4 RPC X Nov-Dec 05Distribution L7 RPC X Nov-Dec 05Distribution L8 RPC X Nov-Dec 05

Distribution L0 Big Wheel A TGC O Aug 06Distribution L0 Big Wheel C TGC O Aug 06Distribution L4 Big Wheel A TGC O Aug 06Distribution L4 Big Wheel C TGC O Aug 06

Distribution L4 A TGC X Nov-Dec 05Distribution L4 C TGC X Nov-Dec 05

Distribution L8 Big Wheel A TGC O Aug 06Distribution L8 Big Wheel C TGC O Aug 06

Distribution L4 A CSC X Nov-Dec 05Distribution L4 C CSC X Nov-Dec 05Distribution L7 TRT-Barrel O X Jan 06Distribution L7 TRT-EC O X Jan 06Distribution L8 TRT-Purge O X Jan 06


Summary Tests - TO DODistribution & Pre-Distribution RacksSummary Tests - TO DO

Distribution & Pre-Distribution Racks

Now - March ATLAS: 3 ALICE: 9 LHCb: 11

April ALICE: 4

May - June CMS: 14

July - August ATLAS: 10

Now - March ATLAS: 3 ALICE: 9 LHCb: 11

April ALICE: 4

May - June CMS: 14

July - August ATLAS: 10

~ 3 racks tested/week


Summary Tests - TO DOOther than Dist. Racks

Summary Tests - TO DOOther than Dist. Racks

Now to Summer 06 Test of 3x Humidifiers 6 x Pump (1x MDT, 2-3x LHCb, 3xCMS) TGC supply Compressors for LHCb RICH1&2 in 2007 All electrical, Control Components

End 06 and 2007 Purifiers Analysis in 07 Experiment Modules

Special TRT modules at the beg 07

Membranes for LHCb RICH1&2 in 2007

Now to Summer 06 Test of 3x Humidifiers 6 x Pump (1x MDT, 2-3x LHCb, 3xCMS) TGC supply Compressors for LHCb RICH1&2 in 2007 All electrical, Control Components

End 06 and 2007 Purifiers Analysis in 07 Experiment Modules

Special TRT modules at the beg 07

Membranes for LHCb RICH1&2 in 2007


Detailed AnalysisAssumptions for Inter-Rack Cabling Work

Detailed AnalysisAssumptions for Inter-Rack Cabling Work

We (Patrick & I) have taken into account:

• that cables are installed with connectors at one or two ends

• Lab-tests & estimates for cables inter-areas

• for the final figures, we add a 20% contingency

RACK Cabling DetailsAssembly Connecto

r

Installation of cable

Total (m)

cable 400v 15rail ABB distribution 400-240 Vac 15cable de terre 5Network TCPIP,Profibus,Canbus 30 5CCM ( 400v, profibus dt pa ,canbus, signaux disjoncteurs 30

60 40 100cable 400v 15rail ABB distribution 400-240 Vac 15cable de terre 5Network Profibus,Canbus 30 51 chassis distribution Steven 15v 24V 30

30 70 100cable 240V 5cable 24V dc 5

10 0 10

3 cables burndy 12 poles 45 545 5 50

2 cables pump 400v 30 54 cables signaux 60 5

90 10 1002 cables signaux 30 5

30 5 351 cable heating 400v 15 53 cables signaux 45 10

60 15 756 profibus Pa 306 capteurs de pression 30

60 0 60canbus 5Power 15 ou 24V 5Cable capteur de pression 5

15 0 15cable 240V 104 cables signaux 60

70 0 70

Controle rack SG

Controle rack US

Mixer

Distribution rack

Humidifier

Power Supplies

Pump

Exhaust

Purificateur

Pre-distribution

Typical Figures:Single-Path System ~ 0.5

daysClosed-Loop System ~ 1.5

days


Inter-Area CablingInter-Area Cabling

Inter-Rack Cabling Work

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

RPC CSC DT TOTEM

Hours

CMS SG5 (h)CMS USC (h)CMS UXC (h)

Inter-Area Cabling Work

0

2

4

6

8

10

12

TGC RPC CSC MDT TRT ID

Hours

ATLAS SG1 (h)

ATLAS USA (h)

ATLAS UX (h)


0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

TRD TOF TRIG HMPID TRAC CPV PMD

Hours

ALICE SG (h)

ALICE CR5 (h)

ALICE UX (h)


0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

MUON OT RICH1 RICH2

Hours

LHCb SG8 (h)LHCB UXA-A3 (h)LHCb Cavern (h)

SP System ~ 0.5 days, CL System ~ 1.5 days


Inter-Area CablingInter-Area CablingInter-Rack Cabling Work

05

1015202530354045

ALICE ATLAS CMS & TOT LHCb

Hours

SGUSUX


0

2

4

6

8

10


Days

1 person could do!


Detailed AnalysisAssumptions for Inter-Rack Piping Work

Detailed AnalysisAssumptions for Inter-Rack Piping Work

We (Fred & I) have taken into account:

• Estimates based on ALICE SG experience

• For the final figures, we add a 20% contingency

Rack Time (h)

40

12

20

12

8

8

8TGC supply 100

Rich 1 Compressor 100

Rich 2 Compressor 100

Distribution rack

Humidifier

Pump

Exhaust

Purificateur

Pre-distribution

Mixer

QuickTime™ and a decompressor

are needed to see this picture.

CERN User:We count 8h/gas line, a mixer having in average 3 mix lines and 1 neutral gas linesQuickTime™ and a

decompressorare needed to see this picture.

CERN User:

1 Big Diam pipe: 8 h

1 Small Diam: 4 h



CERN User:

Pipe 1: 8 h

Pipe 2: 4 h

Pipe 3: 8 h



CERN User:

Counted 8 h for connections

of Neutral Gases, where

needed.

Average Time:Single-Path System ~ 5 days

Closed-Loop System ~ 13 days


Inter-Area PipingInter-Area Piping

Inter-Area Rack Piping

0.0

20.0

40.0

60.0

80.0

100.0

120.0

RPC CSC DT TOTEM

Hours

CMS SG5 (h)

CMS USC (h)

CMS UXC (h)

Inter-Area Piping Work

020406080

100120140160180200

TGC RPC CSC MDT TRT ID

Hours

ATLAS SG1 (h)

ATLAS USA (h)

ATLAS UX (h)

Inter-Rack Piping Work

0

20

40

60

80

100

120

140

TRD TOF TRIG HMPID TRAC CPV PMD

Hours

ALICE SG2 (h)

ALICE CR5 (h)

ALICE UX (h)


0

20

40

60

80

100

120

140

160

MUON OT RICH1 RICH2

Hours

LHCb SG8 (h)

LHCB UXA-A3 (h)

LHCb Cavern (h)

SP System ~ 5 days, CL System ~ 13 days


Inter-Area PipingInter-Area Piping

ALICE SGEstimate: ~ 440 hReality: 400 h FSU

Inter-Area Piping Work

0

100

200

300

400

500

600


Hours

SGUS

UX


0

20

40

60

80

100

120


Days

Team of 2 people needed to meet

Installation Milestones


FTE for InstallationFTE for InstallationJan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec

Installation 12.5 33.75 66 42 42 25 15 15Piping 269 269 269 77 243 343 226 226 100Cabling 24 224 224 19 56 35 35

Grand Tot (h) 281.5 326.75 559 343 304 343 282 286 150 15Days 35.188 40.844 69.875 42.875 38 42.875 35.25 35.75 18.75 1.875FTE 1.7594 2.0422 3.4938 2.1438 1.9 2.1438 1.7625 1.7875 0.9375 0.0938

ATLAS ATLAS ATLASALICE CR5 ALICE cavern

LHCb

ALICE CR5

ALICE UXCMS

ALICE SG ALICE CR5LHCb

CMS

2006

LHCb

CMSLHCb SG & UXA

ATLAS SG & US

ATLAS

FTE

0

0.5

1

1.5

2

2.5

3

3.5

4

Jan Feb Mar Apr May Jun Jul Aug Sept Oct

Support for Commissioning not accounted.Neither Fred & I

Need to check tasks after Oct


20062006% Installation Work Completed in 2006

0

10

20

30

40

50

60

70

80

90

100

ALICE ATLAS LHCb CMS

SG

US

UX

gas section objectives meeting 2006

Documents