gasco site presentation
TRANSCRIPT
March 2006
Services to Services to GASCO on GASCO on
Unified Drawing Unified Drawing Format & Format & Drawing Drawing
AutomationAutomationApril 2006
March 2006
Market Segments for Engineering and Asbuilt Services
Chemicals & Fertilizers Petrochemicals Oil refining
Offshore platforms
Power PlantsPulp and paper Pharmaceuticals
Water Treatment
As Built
Standardization &
Customization Skilled Resource
Support
Data Migration &
Conversion Consultancy
Detailed Engineering
Engineering &
As Built Services
March 2006
Receive Scope / Contract from marketing
Assign Project Number and Authorize Project
Internal Kick-Off Meeting to understand Client’s Expectations
Scope of work / Inputs
to Disciplines Queries List / Inputs list from
Disciplines for Kick Off Meeting With client
Prepare Design Basis / Quality Plans/
Drawing & Document Schedule for review
Prepare Coordination Procedure/Quality Plan / Overall Schedule
Execution Plan for review
Prepare Agenda for Kick Off Meeting
Kick off meeting with client / Technology supplier/minutes of meeting
BB CC
Prepare Resource Planning
Prepare Schedule on MS Project/Primavera
Identify Inputs / Key Dates to Disciplines
Prepare Activity List
Prepare Progress reports
Update Resource Planning / Forecast chart
Final Updates of Schedule/Changes
Project Close-out
Incorporate Changes in Project scope
BB
Client Approval
YesYes
NoNo
Project Management Work Flow
March 2006
Plant As-built & Modeling Services for O/Os
Plant As-Built and Data / Drawings Migration
As-built engineering markup Drawings / Documents
Plant 3D Model creation
P&ID data
migration
Instrument data
migration
Electrical data
migration
Intelligent As-built
P&IDs
Intelligent Instrument database
Intelligent Electrical database
Intelligent Plant 3D Model
Engineering Application Software
P&IDsLine List
Equipment ListInstrument
List
ILDs, HookupsInstrument SpecsInstrument Index
Process datasheetsCalculation Sheet
Cable Schedule, Etc..
SLDsSchematics
Cable ScheduleLoad List
Cable ScheduleOther electrical Reports
Piping General ArrangementsPiping IsometricsBill of MaterialsOrtho Drawings
Interference Reports Etc.
EDMS / ERP / Maintenance Systems
Browser
DE
LIV
ER
AB
LE
S
March 2006
Deliverables MgmtEDMS
Deliverables Mgmt
EDMS
DetailEngineering
Engineering
ProcurementMatr . Mgmt
Construction
Documents
Status
Data Data
Data Data
For EPC Systems…
Integrating the Engineering Enterprise
Enterprise Engineering Platform
Project Management
Process Engineering
Construction
DetailEngineering
ProcurementMatr. Mgmt
ERPERPHRHR
CRMCRMOther Corporate Systems
Laboratory ManagementLaboratory Management Process SimulatorsProcess Simulators Staff ManagementStaff Management Maintenance SystemsMaintenance Systems Operator Training / Operator Training /
Certification FacilityCertification Facility
Laboratory ManagementLaboratory Management Process SimulatorsProcess Simulators Staff ManagementStaff Management Maintenance SystemsMaintenance Systems Operator Training / Operator Training /
Certification FacilityCertification Facility
Operations Systems
Operations Supervisor SystemsOperations Supervisor Systems Asset ManagementAsset Management Critical AlarmsCritical Alarms Distributed Control Systems Distributed Control Systems
Plant Automation Systems
Project & As-builtProject & As-built Analysis – Analysis –
ETAP / EDSA ETAP / EDSA Plant ReliabilityPlant Reliability Inspection ToolsInspection Tools
Plant Engineering Systems
As-built
TEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter TEF AdapterTEF AdapterTEF AdapterTEF Adapter
3DTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter
Data RepositoryData Repository Document ManagementDocument Management
TEF Services and Workflow ManagementTEF Services and Workflow Management
WAN/LANWAN/LAN
TEFBrowser
SmartPlant Foundation
TEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter TEF AdapterTEF AdapterTEF AdapterTEF Adapter
3DTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF AdapterTEF Adapter
Data RepositoryData Repository Document ManagementDocument Management
TEF Services and Workflow ManagementTEF Services and Workflow Management
WAN/LANWAN/LAN
TEFBrowser
SmartPlant Foundation
Project
…and for Owner-Operator Systems
EnterpriseSystems
The integration architecture supports the high transactions & information exchanges that occur inside a collaborative engineering domain suitable for both EPCs & Owner- Operators
ConstructionManagement
FabricatorSuppliersMaterial MgmtPlantEngineering
Engineering /Construction
March 2006
Case Study: As- Built - Indian Oil Corporation Limited
IOCL is India’s largest refiner: Controls 10 of India's 18 refineries Ranked 170 for the year 2004 in Fortune 500
Services offered for Hydro Cracker Unit (HCU), Vadodara
Plant walk down for site verification
As-built engineering markup
of P&IDs & GADs
Intelligent P&ID Creation with
document attachments
2,000 lines, 250 equipment, 16,000 structural members
Ducting of two areas
Cable Trays : 36 nos
Extraction of 250 GADs
Piping Material Classes
customization
As-Built intelligent data on Intranet
Handy for troubleshooting, shutdown planning, Bill of Mtrls., Training & induction
Considerable savings in insurance cost
Help in meeting statutory requirements, Safety Audits
March 2006
Data will be available at Fingertips for reference
on Intranetfrom any location
for all Users
Case Study - As Built - ONGC, Nazira Asset
“As-Built” updating of 225 P&IDs
Customization of Database Attributes, Symbols & Labels
Creation of 225 Intelligent SPP&IDs with attachments PLUS
500 CAD Drawings
The Nazira onshore field spread over 2,600 sq km with 1100 well locations
Publishing all P&IDs to authorized Users with SmartPlant Explorer
500 symbols & labels customized
March 2006
Scope of the Consultancy assignment
Understanding drawings/documents for each
plant division
Availability of intelligent engineering design
database
Understanding the GASCO organization
Understanding GASCO standards & practices
Work out the logistics for obtaining plant
information
Develop a plan for integrating all the plants and
HO onto a common platform
March 2006
EDA SBG’s Unique Qualifications Extensive Plant Engineering
expertise for providing Consulting & Design Services to Oil & Gas, Petrochemical, Power, Pharmaceuticals & Ship Design Industries
Vast experience in Engineering Design tools – A Force Multiplier
Executed large projects for Asbuilt Intelligent Plant Data creation : For Smooth Operations and
Planning of Disaster Management Regular Maintenance and
planning of revamps Reduced Plant Insurance
premiums
Engineering Automation Tools to EPCs & O-O to Optimize operations & Maximize Profitability
March 2006
Plant Engineering Projects done for more than 80 Customers in India
1. Air–Liquide, Hyderabad
2. Aker-Kvaerner, Mumbai
3. Alstom Power, New Delhi
4. Alstom Power, Durgapur
5. Aquatech Asia, Pune
6. Avenion, Hyderabad
7. Bayer India , Mumbai
8. Bechtel India Ltd, New Delhi
9. BHEL, Trichy
10. BHEL, Hyderabad
11. BHPV, Vizag
12. Consulting Engg Services, New Delhi
13. Daelim Ind. , Mumbai
14. Dalal Consultants Ltd. , Mumbai
15. Data-Core (India) Ltd., Kolkata
16. Desein India Ltd, New Delhi
17. Development Consultants Ltd., Kolkata
18. Dodsal Ltd. , Mumbai
19. Engineers India Ltd. , New Delhi
20. FEDO, Kochi
21. Fluor Daniel India Ltd., New Delhi
22. Hazira Cryogenics, Hazira
23. HPCL, Mumbai
24. IBI Chematur, Mumbai
25. IDEA Ltd. , Chennai
26. InfoPlant, Chennai
27. IOCL, Mathura
28. IOCL, Barauni
29. IOCL, Digboi
30. IOCL, Guwahati
31. IOCL R&D, New Delhi
32. IPCL, Dahej
33. Jacobs H&G Ltd. , Mumbai
34. L&T , Kolkata
35. L&T – Chiyoda , Vadodara
36. L&T - EPC, Vadodara
37. L&T – Harp, Vadodara
38. L&T -eEngg, Vadodara
39. L&T Valdel, Bangalore
40. Larsen & Toubro Limited, Mumbai
41. Linde Process Technologies, Vadodara
42. Lurgi India Ltd., New Delhi
43. Mecon, Ranchi
44. Metso Automation, Mumbai
March 2006
Plant Engineering Projects done for more than 80 Customers in India
45. Mitsui Babcock, Chennai
46. NIOT, Chennai
47. NTPC, New Delhi
48. NPCIL, Mumbai
49. ONGC – Bassein Asset , Mumbai
50. ONGC – BHS Asset , Mumbai
51. ONGC – E&C Div. - Cuffe Parade, Mumbai
52. ONGC – Hazira , Vadodara
53. ONGC – IOGPT, Panvel
54. ONGC – NHS Asset , Mumbai
55. ONGC - Uran , Mumbai
56. Petrofac, Mumbai
57. Projects & Development India Ltd.- New Delhi
58. Punj Lloyd, New Delhi
59. Quest India Ltd., Bangalore
60. Reliance, Jamnagar
61. Saipem India Projects Ltd., Chennai
62. Samsung Engg , Mumbai
63. Satyam Services, Hyderabad
64. Shell LNG, Surat
65. Siemens Power Engg. India Ltd. , New Delhi
66. Simon India, New Delhi
67. Sir Tech Nigi, New Delhi
68. SNC -Lavalin India, Mumbai
69. SPB-Projects & Consultants Ltd., Chennai
70. SPIC-SMO, Chennai
71. Tata Chemicals Ltd , Babrala
72. Tata Chemicals Ltd. , Mithapur
73. Honeywell, Pune
74. TCE Consulting Engineers Ltd, Mumbai
75. TCE Consulting Engineers Ltd, Bangalore
76. Technimont ICB Ltd. , Mumbai
77. Technip India, Chennai
78. Technip KTI , New Delhi
79. Thermax Babcock & Wilcox, Pune
80. Thermax Cogen, Pune
81. TISCO, Jamshedpur
82. Toyo Engg. India Ltd , Mumbai
83. TPK India Ltd., Chennai
84. Transpek Ind., Vadodara
85. Triune Projects, New Delhi
86. UHDE India, Mumbai
87. Valdel Engineers & Constructors , Bangalore
88. Vikram Ispat Ind., Salav
March 2006
ENERCENERC
OO
1. ABB Lyondell
2. Bateman, Israel
3. Bechtel, US
4. Burns & McDonnell, US
5. Canadian Natural Resource Limited
6. Cegelac, Abu Dhabi
7. Clough, Australia
8. CSPC Nanhai, China
9. Dow Chemicals, US
10. DPS, UK
11. GSI, Singapore
12. IBN Rushd
13. Inco, Australia
14. Israel Electric
15. Kuwait National Petroleum Corporation
16. Marathon Ashland Petroleum
17. Nova Chemicals
18. PB Power, US
Plant Engineering Projects done in more than 24 Countries
19. Petronas, Malaysia
20. Pfizer
21. Promon
22. Rabigh
23. Rasgas
24. Sabic
25. Sasakura
26. Saudi Aramco
27. SNC - Lavalin, Canada
28. Statoil
29. Sumitomo Chemical Engineering Corporation, Japan
30. Technip, Abu Dhabi
31. Technip, France
32. Technip, US
33. Vetco, Engineering
34. Victaulic
35. Washington Group InternationalPartial List