TitlePage

NeoAlchemy:TransmutingDataintoNewMaterials

G.B.Olson

NorthwesternUniversity&

QuesTek InnovationsLLC

CH MaD

Materials Genome Initiative for Global Competitiveness

June 2011

Fundamentaldatabasesandtoolsenablingreductionofthe10-20yearmaterialscreationanddeploymentcycleby50% ormore.

NationalScienceandTechnologyCouncil(NSTC)/OfficeofScienceandTechnologyPolicy(OSTP)

NRC2004ACCELERATINGTECHNOLOGYTRANSITION:BridgingtheValleyofDeathforMaterialsandProcessesinDefenseSystems

Chapter3,p.42:Aproductivemodelmaybethehealth-drivenresearchsystemoperatedbytheNationalInstitutesofHealth,spanningthefullrangefrommolecularbiologytomedicine.Whiletheacademicvaluesystemofthephysicalscienceshasgenerallysuppressedthecreationofengineeringdatabases,thelifescienceshaveforgedaheadwiththeHumanGenomeprojectrepresentingthegreatestengineeringdatabaseinhistory.Aparallelfundamentaldatabaseinitiativeinsupportofcomputationalmaterialsengineeringcouldbuildaphysicalscience/engineeringlinkaseffectiveastheproductivelifescience/medicinemodel.Recommendation:TheOfficeofScienceandTechnologyPolicyshouldleadanational,multiagencyinitiativeincomputationalmaterialsengineeringtoaddressthreebroadareas:methodsandtools,databases,anddisseminationandinfrastructure.

FirstFlight:QuesTekFerrium S53®T-38mainlandinggearpiston

December17,2010

Materialapproval: November2009Componentapproval: August2010Componentinstallation: November2010Firstflight: December2010

2000

2000sDFTIntegration

1990sDICTRAPandatThermotech

MaterialsGenome

1956Kaufman&Cohen

1973CALPHAD

GenI

1979-84Thermo-CalcSGTE

ComputationalMaterialsDesign

1985SRGSystemsApproach

1989NASAlloy

1997FerriumC61™

PrecipiCalc®

IntegratedComputationalMaterialsEngineering

2000FerriumS53®

2004FerriumC64™

2007FerriumM54™

2001DARPAAIM

2005DARPA/ONRD3D

GenII GenIII

2011MaterialsGenomeInitiative

ConcurrentEngineeredSystems

Ni-baseAlloysFerrousAlloysAl-baseAlloysRefractories

SMAs Cu-baseAlloys

AlloysPolymersCeramicsComposites

2004NMABAcceleratingTechnologyTransition

2008NMABICME

2011OSTP

2003FordVAC

1950 1970 1980 1990 2010

MaterialsGenomeTimeline

For Official Use Only – Not for Public Release

Unfolding Materials Science and Engineering

• Undirectedhypergraph• Connectionscorrespondto

relationshipsinliterature

• Undirectedgraph• Connectionscorrespondtonon-linearfunctional

relationships• Canbeextrapolatedtonewmaterials

Scientific Domain Knowledge Predictive Design Relationships

NamP.Suh,“Complexity:theoryandapplications,”Oxforduniversitypress,2005.

Inverse Process

Systemchart

HierarchyofDesignModels

Example:DesignIntegrationwithCMDMatrix+StrengtheningDispersionDesign

GrainPinningDispersionDesign

FerriumC61AMS6517 FerriumS53StainlessAMS5922CyberSteelstoMarket

A10

3nm

FerriumM54AMS6516FerriumC64AMS6509

T45

Milanese Loop Alloy

High Strength 18K Gold

Anodizable 7000 Aluminum

-Custom Magnetic Stainless Steel

-2X harder

-60% stronger Al-30% lighter than 316L

Apple watch-Announced September 2014

Baseline: 316L Stainless Steel

-Cold-forged to 40% harder -Special purity mirror finish

MGI:FromFerriumRidgetoSiliconValley

CenterforHierarchicalMaterialsDesign

• 10yr$60M($50MNIST+$10Mcostmatch)• ChicagoRegional(Voorhees&Olson,NU/dePablo,UC Co-Directors)

• Methods,toolsanddatabasessupportingMGI;metalsandpolymers

CH MaD

CenterforHierarchicalMaterialsDesignCH MaD

AECComputationalMaterialsSubcommitteeASM Materials Genome Toolkit

in collaboration with ThermoCalc Software AB

Software:Thermo-CalcDICTRATC-PRISMATQ-InterfaceTCToolboxforMATLABTC-API

Pilot Program: Michigan Technological UniversityGoal: 3yr licenses to 14 undergraduate materials programs

Databases:TCFE+MOBFE(forsteels)TCAL+MOBAL(forAl-alloys)TCNI+MOBNI(forNi-alloys)TCMG(forMg-alloys)

CH MaD