gd1250

GENERAL PURPOSE ENGINEGENERAL PURPOSE ENGINEGENERAL PURPOSE ENGINEGENERAL PURPOSE ENGINE

GD1250

555513ZG60E5 © Honda Motor Co., Ltd. 2002

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FOREWORD INDEX

ENGINE GROUP

PART NUMBER INDEX

PART NAME INDEX

GD1250

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234

Instruction for use of parts catalogue

• This parts catalogue was prepared based on the latest infor-mation available as of May 20, 2002.

• See the parts catalogue news for any revision that is made afterMay 20, 2002.

• Always specify the part number when ordering a part.

• Check the model, type, serial numbers, color, maker, and thesize as needed before ordering a part.

• Note that the illustrations (part drawings) can differ from the ac-tual parts in shape.They are given just to help you to refer to the parts.

• When modifications or additions to this parts catalogue aremade, a revised edition will be issued at an appropriate time,with successively progressing revision numbers on the cov-er. We recommend obtaining such revisions in order to keepyour parts catalogue up-to-date at all times. To check whethera parts catalogue revision has been issued, please contactyour Honda distributor.

• How to refer to the part information ............................ 2• Part catalogue structure ............................................. 3• When the parts were revised...................................... 4• Abbreviations used in the parts catalogue.................. 4• How to check the part block and serial numbers........ 5• Models, parts catalogue codes and applicable

serial numbers ........................................................... 6• Features of each type................................................. 7• Fuel hose, general purpose hoses and vinyl

hose........................................................................... 8• How to use the flat rate time (F.R.T.) ......................... 9• Illustrated index ........................................................ 11• ENGINE GROUP..................................................... 15• PART NO. INDEX..................................................... 64• PART NAME INDEX................................................. 67

B 1

CONTENTS AddressNo.Page

B 2B 3B 4B 4B 5

B 6B 7

B 8B 9B11C 1G 1H 1

November 20, 1988Honda Motor Co., Ltd.

Initial version issue date

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B 2

How to refer to the part information

Reference with “Part number index”

Reference with “Part name index”

Reference with “Illustrated index”

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B 3

Part catalogue structureAddress number• Address No. is provided (in place of the page No.) to help

you refer to the part with the part No. or part name.

Block titleBlock numberService item/Flat rate timeReference number• Title number marked with the parenthesis or parentheses

indicates that it continues from the previous page.

Part numberHonda color codeDescriptionAssemblies• Sections framed with broken lines in the exploded view

drawings are available as complete assemblies. (Their in-dividual parts can also be obtained.)

Color descriptionNote• Notes are shown with the parentheses in the part name

column.

Required quantity• Required QTY shown in the parenthesis or parentheses

indicates the optional part.• Required QTY marked with “N” Indicates the optional part

that should be selected as needed.• Required QTY indicates the number of the part used in the

block.

Serial numberType• When the type column is blank, it indicates that the part is

applicable to all types.

• As the type of the actual unit may differ from the “parts cat-alogue, type” please refer to “Models, types and applica-ble serial numbers” for confirmation.

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When the parts were revised

Be sure to check the serial number!!

The number has beenused from the initial modelwithout revision.

When shown at the left side,it is applicable to the modelsof No.1001801 and thesubsequent numbers.

When shown at the right side,it is applicable to the modelsup to No.1001800.

• The following abbreviations are used in the parts name column.A ........... AmpereA.C. ....... Alternating currentASSY. .... AssemblyAT. ......... Automatic

transmissionC.D.I. ..... Capacitive discharge

ignitionCOMP. ... CompleteD.C. ....... Direct currentEX. ........ ExhaustG.F.C.I ... Ground fault circuit

interruptorHEX. ..... HexagonalH.S.T. .... Hydrostatic

transmission

FR. .........FrontIN. ..........InletL (100L) .Link (100 Links)L. ............LeftMM .........MillimeterMT. .........Manual TransmissionP.T.O. .....Power take offR. ...........RightRR. .........RearSTD. .......StandardT (22T) ...Tooth (22 Teeth)V ............VoltW ...........Watt

Abbreviations used in the parts catalogue

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How to check the part block and serial numbers

Part block

Numbers needed

Check point

Engine parts

E-1~

Stampedenginenumber

ENGINE SERIAL NUMBER

DZG6-A

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B 6

• Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.

Models, parts catalogue codes and applicable serial numbers

Model Type

ES1 ES1

SHJ1 SHJ1

SHJ2 SHJ2

SHJ3 SHJ3

SH1 SH1

SH2 SH2

SH3 SH3

SRT SRT

S1 S1

S2 S2

S3 S3

GD1250(1)

GRB- 1000001~

GD1250(2)

Partscatalogue

type

Applicableengine

serial No.

7

1• See the following table for the features of each type.

Features of each type

Model

Specifications ES1 SHJ1 SHJ2 SHJ3 SH1 SH2 SH3 SRT S1 S2 S3

( ) ( ) ( )

( ) ( ) ( )

( ) ( ) ( )

( ) ( ) ( )

GD1250

Standard equipment (1) Selective equipment (2)Type

Radiator

Muffler

Fuel tank

Air cleaner

B 7

8

1• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets ( ) underneath the part name.• When exchanging the hose, cut and use at the specified length as mentioned in the part name.

(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the instructions issued with the bulk part.)

Bulk part number of fuel hose, general purpose hose and vinyl hose.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, accordingto the service manual or the instructions issued with the bulk part.

Fuel hose, general purpose hoses and vinyl hose

Bulk part number: Refers to the bulk part.

Example: 9 5 0 0 1 - 7 5 0 0 1 - 5 0 M

Marking code (fuel hose and general purpose hose)Change code (Vinyl hose)

Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero).

Types of code:• Fuel hose 2: Red outside braid

(3 mm inside dia. only)5: Black inside braid3: Red (3 mm inside dia. only)4: Ash gray with red stripe (3 mm inside dia. only)6: Black

• General hose 1: Ash gray2: Ash gray3: Black5: Black

• Vinyl hose 1: Clear2: Black3: Light red6: Light red7: Pale black

Lengths: 001: 1 m (standard)003: 3 m008: 8 m

I.D code: (fuel hose and general purpose hose)30: 3.0 mm35: 3.5 mm45: 4.5 mm

50: 5.0 mm55: 5.3 mm, 5.5 mm65: 6.5 mm

70: 7.0 mm75: 7.3 mm, 7.5 mm80: 8.0 mm

11: 11 mm91: 12 (outside dia. 15) mm92: 12 (outside dia. 16) mm

12: 12 (outside dia. 17) mm14: 14 mm17: 17 mm

Hose type:1: Fuel hose3: Vinyl hose5: General hose

} Application or specification of some parts is not settled.

ID./OD. code: (vinyl hose)01: ID. 2.9, OD. 6.8 mm03: ID. 3.0, OD. 6.0 mm05: ID. 3.5, OD. 6.5 mm07: ID. 4.0, OD. 7.0 mm08: ID. 4.5, OD. 6.5 mm09: ID. 4.5, OD. 8.0 mm

12: ID. 5.0, OD. 7.0 mm10: ID. 5.0, OD. 8.0 mm11: ID. 5.0, OD. 9.0 mm14: ID. 6.0, OD. 9.0 mm17: ID. 7.0, OD. 9.0 mm19: ID. 7.0, OD. 11.0 mm



50: ID. 16.0, OD. 19.0 mm55: ID. 17.5, OD. 20.5 mm60: ID. 22.0, OD. 27.0 mm

B 8

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1This F.R.T. (Flat Rate Time) is used to determine the standard labortime allowed for replacement of parts covered by the warranty duringthe period the warranty is in effect. The F.R.T. for those parts whichare not listed herein should be determined from the operation closelyrelated to the replacement of that part.

1. The F.R.T. is based on the following servicing conditionsa. A liberal allowance is added to the net servicing time.b. Standard times specified are based on the condition that the

necessary servicing tools listed in the service manual whichdescribes the Honda service policy are available close at handand the work performed by a mechanic with normal skill.

c. Time required for inspection and operational test following theservicing is included in the F.R.T.

d. The F.R.T. for “•” marked parts are same as the F.R.T. for therepresentative part above.

e. The F.R.T. shown with (*) includes engine removal and instal-lation.

How to use the flat rate time (F.R.T.)

2. Method of computingThe job times are listed in tenth of an hour to simplify computa-tion.

(Example) 0.3 = 18 minutes5.6 = 5 hours and 36 minutes

CONVERSION CHARTHours Minutes Hours Minutes

0.1 6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 60

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3. Computing the F.R.T.The following are only examples and do not reflect the actualF.R.T. for this product.When several jobs are performed at the same time, make the cal-culation in the following manner.a. Jobs of non duplicated nature

The F.R.T. for the job is obtained by totalling the F.R.T. foreach part replaced.(Example) Replacement of head cover gasket and oil filter.

b. Jobs of duplicated natureTake the F.R.T. for the last part to be replaced.(Example) Replacement of piston and cylinder head gasket.

Service item F.R.T.Packing, cylinder head cover 0.5Cartridge, oil filter 0.5

The F.R.T. for the job is: 0.5 + 0.5 = 1.0

Service item F.R.T.Gasket comp., cylinder head 3.0Piston *5.0

The F.R.T. for the job is: 5.0

c. Jobs of partially related natureTotal up the F.R.T. for all of the parts replaced and then sub-tract the F.R.T. for the duplicated operation (i.e., cylinder headgasket service).(Example) Replacement of valve and cylinder head.

• The F.R.T. shown with (*) includes engine removal and instal-lation.

• The parts, having the same number of man-hour, are identi-fied by a mark “•”, and classified under the title of their repre-sentative work.

4. Adjustment, cleaning

Service item F.R.T.Valve *3.0Head assy., cylinder *4.0Gasket comp., cylinder head *2.5

The F.R.T. for the job is: (3.0 + 4.0) - 2.5 = 4.5

Item Service item F.R.T.Adjustment Tappets

Opening pressure0.40.7

Cleaning Air cleaner elementInjection nozzle

0.20.6

B10

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ENGINE GROUPE-1

CYLINDER HEAD COVERC 1 E-2

CYLINDER HEADC 3 E-3

CYLINDER BARRELC 4

E-5OIL PUMP

C 6 E-7CRANKSHAFT

C 8 E-8PISTON

C 9

E-9CAMSHAFT/VALVE

C10 E-13TIMING BELT/WATER PUMP

C11 E-13-20PULLEY

C14

B11

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ENGINE GROUP

2

E-15AIR CLEANER(1)

C15 E-15-1AIR CLEANER(2)

D 2 E-16MUFFLER(1)

D 3

E-16-1MUFFLER(2)

D 5 E-17FUEL TANK(1)

D 6 E-17-1FUEL TANK(2)

D 7

E-18FUEL INJECTION PUMP/NOZZLE

D 9 E-19FLYWHEEL

D12 E-21STARTER MOTOR

D13

B12

13

ENGINE GROUP

2

E-21-20GENERATOR

D14 E-22CONTROL

D15 E-23COMBINATION SWITCH(1)

E 2

E-23-1COMBINATION SWITCH(2)

E 4 E-23-2ENGINE CONTROL UNIT

E 5 E-23-20WIRE HARNESS

E 6

E-23-21GLOW PLUG CABLE

E 7 E-23-30BATTERY BOX

E 8 E-24RADIATOR(1)

E 9

B13

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ENGINE GROUP

2

E-24-1RADIATOR(2)

E12 E-25BOTTOM RUBBER

E14 E-27INSULATOR

E15

E-28LABEL

E16 E-29TOOL

F 1

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E-1 CYLINDER HEAD COVER

Ref.No. Part No. Description

Reqd. QTYParts catalogue code GD1250

(1) (2)Serial No.

Service item F.R.T.

C 1

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E-1 CYLINDER HEAD COVER

2



(1) (2)Serial No.

C 2

17

2

E-2 CYLINDER HEAD



(1) (2)Serial No.

Service item F.R.T.

C 3

18

2

E-3 CYLINDER BARREL



(1) (2)Serial No.

Service item F.R.T.

C 4

19

E-3 CYLINDER BARREL

2



(1) (2)Serial No.

C 5

20

2

E-5 OIL PUMP



(1) (2)Serial No.

Service item F.R.T.

C 6

E-5

21

OIL PUMP

2



(1) (2)Serial No.

C 7

22

2

E-7 CRANKSHAFT



(1) (2)Serial No.

Service item F.R.T.

C 8

23

2

E-8 PISTON



(1) (2)Serial No.

Service item F.R.T.

C 9

24

2

E-9 CAMSHAFT/VALVE



(1) (2)Serial No.

Service item F.R.T.

C10

25

2

E-13 TIMING BELT/WATER PUMP



(1) (2)Serial No.

Service item F.R.T.

C11

26


2



(1) (2)Serial No.

C12

27


2



(1) (2)Serial No.

C13

28

2

E-13-20 PULLEY



(1) (2)Serial No.

Service item F.R.T.

C14

29

2

E-15 AIR CLEANER(1)



(1) (2)Serial No.

Service item F.R.T.

C15

30

E-15 AIR CLEANER(1)

2



(1) (2)Serial No.

C16

E-15

31

AIR CLEANER(1)

2



(1) (2)Serial No.

D 1

32

2

E-15-1 AIR CLEANER(2)



(1) (2)Serial No.

Service item F.R.T.

D 2

33

2

E-16 MUFFLER(1)



(1) (2)Serial No.

Service item F.R.T.

D 3

34

E-16 MUFFLER(1)

2



(1) (2)Serial No.

D 4

35

2

E-16-1 MUFFLER(2)



(1) (2)Serial No.

Service item F.R.T.

D 5

36

2

E-17 FUEL TANK(1)



(1) (2)Serial No.

Service item F.R.T.

D 6

37

2

E-17-1 FUEL TANK(2)



(1) (2)Serial No.

Service item F.R.T.

D 7

38

E-17-1 FUEL TANK(2)

2



(1) (2)Serial No.

D 8

39

2

E-18 FUEL INJECTION PUMP/NOZZLE



(1) (2)Serial No.

Service item F.R.T.

D 9

40


2



(1) (2)Serial No.

D10

41


2



(1) (2)Serial No.

D11

42

2

E-19 FLYWHEEL



(1) (2)Serial No.

Service item F.R.T.

D12

43

2

E-21 STARTER MOTOR



(1) (2)Serial No.

Service item F.R.T.

D13

44

2

E-21-20 GENERATOR



(1) (2)Serial No.

Service item F.R.T.

D14

45

2

E-22 CONTROL



(1) (2)Serial No.

Service item F.R.T.

D15

46

E-22 CONTROL

2



(1) (2)Serial No.

D16

47

E-22 CONTROL

2



(1) (2)Serial No.

E 1

48

2

E-23 COMBINATION SWITCH(1)



(1) (2)Serial No.

Service item F.R.T.

E 2

E-23

49

COMBINATION SWITCH(1)

2



(1) (2)Serial No.

E 3

50

2

E-23-1 COMBINATION SWITCH(2)



(1) (2)Serial No.

Service item F.R.T.

E 4

51

2

E-23-2 ENGINE CONTROL UNIT



(1) (2)Serial No.

Service item F.R.T.

E 5

52

2

E-23-20 WIRE HARNESS



(1) (2)Serial No.

Service item F.R.T.

E 6

53

2

E-23-21 GLOW PLUG CABLE



(1) (2)Serial No.

Service item F.R.T.

E 7

54

2

E-23-30 BATTERY BOX



(1) (2)Serial No.

Service item F.R.T.

E 8

55

2

E-24 RADIATOR(1)



(1) (2)Serial No.

Service item F.R.T.

E 9

56

E-24 RADIATOR(1)

2



(1) (2)Serial No.

E10

E-24

57

RADIATOR(1)

2



(1) (2)Serial No.

E11

58

2

E-24-1 RADIATOR(2)



(1) (2)Serial No.

Service item F.R.T.

E12

E-24-1

59

RADIATOR(2)

2



(1) (2)Serial No.

E13

60

2

E-25 BOTTOM RUBBER



(1) (2)Serial No.

Service item F.R.T.

E14

61

2

E-27 INSULATOR



(1) (2)Serial No.

Service item F.R.T.

E15

62

2

E-28 LABEL



(1) (2)Serial No.

Service item F.R.T.

E16

63

2

E-29 TOOL



(1) (2)Serial No.

Service item F.R.T.

F 1

Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address

64

3

G 1PART NO. INDEX

65

PART NO. INDEXPage Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address

3

G 2

PART NO. INDEXPage Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address Page Ref.Part Number Address

66

3

G 3

67

Part name Ref.PageAddress Part name Ref.PageAddressPart name Ref.PageAddress

4

H 1PART NAME INDEX

PART NAME INDEX

68


4

H 2

69

PART NAME INDEXPart name Ref.PageAddress Part name Ref.PageAddressPart name Ref.PageAddress

4

H 3

PART NAME INDEX

70


4

H 4

71

PART NAME INDEXPart name Ref.PageAddress Part name Ref.PageAddressPart name Ref.PageAddress

4

H 5

1

2

3

4

FOREWORD INDEX

ENGINE GROUP

PART NUMBER INDEX

PART NAME INDEX

Published by Honda Motor Co., Ltd.Printed in JapanE.Y A 170.2002.05

September 16,2002

NOTE A:PART NO.CHANGE D:NEWLY PROVIDED E:PART NO.DELETION K:REQUIRED NO.CORRECTION L:APPLICATION SERIAL NO.CORRECTION

T:APPLICATION CORRECTION Z:REMARKS CHANGE

1/2

BOOKLETTYPE

13ZG60E5

PARTS CATALOGUE NEWS

CODE NO. MICRO- FICHE 13ZG60EE

Honda Motor Co., Ltd. Service Division

PARTS CATALOGUE - CORRECTED

PARTS CATALOGUE

NEWS

GD1250

Printed in Japan NEWS NO. 001

Reqd.QTY Block No.

Ref.No. Note Part No. Description

GD1250 (1) (2)

Serial No. Parts catalogue code

E-23-30 BATTERY BOX

Service Item F.R.T.

BATTERY ASSY................... 0.1


BOOKNo.:13ZG60E5



2/2

Reqd.QTY Block No.

Ref.No.

Note Part No. Description GD1250 (1) (2)


E-23-30

9 D 31500-ZC6-691 BATTERY ASSY. (55B24R<S>-MF) (YUASA)

1 -

1007309 -------

ES1

10 D 31542-SA5-664 PLUG, VENT (MF)(YUASA) ....... 6 - 1007309 ------- ES1

September 21,2003



1/1

BOOKLETTYPE

13ZG60E5


CODE NO. MICRO- FICHE 13ZG60EE



PARTS CATALOGUE

NEWS

GD1250


Reqd.QTY Block No.


GD1250 (1) (2)


E-18

29 E 16700-ZG5-033 *PARTS NO. DELETION

D 16700-ZG5-043 PUMP ASSY., FUEL ............. 1 (1)

July 10,2005



1/1

BOOKLETTYPE

13ZG60E5


CODE NO. MICRO- FICHE 13ZG60EE/FE/GE



PARTS CATALOGUE

TITLE

GD1250


Reqd.QTY Block No.


GD1250 (1) (2)


E-24

16 E 19111-KE1-003 *PARTS NO. DELETION

D 19111-KE1-013 CAP, RADIATOR FILLER ......... - (1)

May 22,2006



1/1

BOOKLETTYPE

13ZG60E5





PARTS CATALOGUE

NEWS

GD1250


Reqd.QTY Block No.


GD1250 (1) (2)


E-13

16 14520-ZG5-000 SPRING COMP., TIMING BELT ADJUSTING

1 1

------- 1008670

A 14520-ZG5-010 .............................. 1 1 1008671

July 02,2006



1/1

BOOKLETTYPE

13ZG60E5





PARTS CATALOGUE

NEWS

GD1250


Reqd.QTY Block No.


GD1250 (1) (2)


E-15-1

12 31814-ZG5-000 CLAMP, WIRE .................. 2 - ------- 1008728 ES1

A 31814-ZG5-010 .............................. 2 - 1008729 ------- ES1

September 03,2006



1/1

BOOKLETTYPE

13ZG60E5





PARTS CATALOGUE

NEWS

GD1250


Reqd.QTY Block No.


GD1250 (1) (2)


E-23-30

9 31500-ZC6-691 BATTERY ASSY. (55B24R-S-MF) (YUASA)

1 -

1007309 1008780

ES1

A 31500-ZC6-692 .............................. 1 - 1008781 ------- ES1

April 02,2007



1/1

BOOKLETTYPE

13ZG60E5





PARTS CATALOGUE

NEWS

GD1250


Reqd.QTY Block No.


GD1250 (1) (2)


E-23-20

2 32410-ZC6-690 CABLE ASSY., STARTER ......... 1 - ------- 1009324 ES1

A 32410-ZC6-691 .............................. 1 - 1009325 ------- ES1

3 32601-SK7-900 BOLT, BATTERY TERMINAL ....... 1 - ------- 1009324 ES1

A 32601-Z22-000 .............................. 1 - 1009325 ------- ES1

4 32602-SK7-900 NUT, BATTERY TERMINAL ........ 1 - ------- 1009324 ES1

A 32602-Z22-000 .............................. 1 - 1009325 ------- ES1

E-23-30

4 32600-ZC6-690 CABLE ASSY., EARTH ........... 1 - ------- 1009324 ES1

A 32600-ZC6-691 .............................. 1 - 1009325 ------- ES1

5 32601-SK7-900 BOLT, BATTERY TERMINAL ....... 1 - ------- 1009324 ES1

A 32601-Z22-000 .............................. 1 - 1009325 ------- ES1

6 32602-SK7-900 NUT, BATTERY TERMINAL ........ 1 - ------- 1009324 ES1

A 32602-Z22-000 .............................. 1 - 1009325 ------- ES1

gd1250

Documents

parts catalogue codes

parts catalogue aremade

parts catalogue news

use of parts

dividual parts

b 9b11c

actual parts

number indexreference