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Tools and insertsfor machining aluminium wheels

2

CERATIZIT - the parent companies

Direct sales and distribution partners

Headquarters and parent company in MAMER / Luxembourg

Parent company in REUTTE / Austria

North America• USA

Europe• Austria• Bulgaria• France• Germany• Italy• Luxembourg• Netherlands• Switzerland• Spain• United Kingdom

Asia• China• India• Japan

3

CERATIZIT’s competence

Aluminium wheel machiningwith tools and inserts from

Already in 1983 we set the world of aluminium machining rolling with our revolution-ary geometry -27 and we have subsequently become one of the leading alumi-nium specialists worldwide.

This is an area of constant de-velopment and ever increasing demands.CERATIZIT meets these de-mands with a team of interna-tional specialists in aluminium machining.

Our success is based on:

● our complete program for aluminium machining● our competence in the fi eld

of aluminium machining● fl exibility and quick reaction

to individual customer requests

4

All you need foraluminium wheel machining

CERATIZIT offers you the right tool solution for all kinds of aluminium wheels, because we want your production to roll along.

Mobility knows no bounds

We offer tools for boring and turning, for hub production, drilling and surface machining.

5

VC

Product programTable of contents

SVV.. 72.5°SVZ.. 100°

SVH.. 107.5° SRDCN SRAC

SVX.. 130° SVQ.. 107.5°

SVQ.. 107.5° SVU.. 93°

SRDCNSVH.. 107.5°SVX.. 140°

UT40

12 14 14 16 16

DEFLASH0°, 2°, 5°, 15°, 27.5°

MSS mono

Page

ID-Bars93°, 117.5°, 132.5°

MSS mono 0°

18 20 22 24 Page

24 26 Page

28 30 32 Page

UT40

UT40

UT40UT40

38 38 Page

36–37 39 Page

Optimized Tooling SolutionsSpare parts

34–35

6

Machinability of aluminium alloys

Relative machinability It depends on the type of alloy whether materials are easy to machine or not.As far as machinability is concerned you can come across any degree of difficulty, ranging from the easily machined alloy stocks to problematic pure aluminium.

Typical representatives in aluminium production are:

1 - excellent machinability5 - difficult machinability

Machinability can be defined as the degree of difficulty that a material creates when being machined.In order to assess the machinability of a material 4 parameters have to be taken into consideration:

cutting force tool life surface quality chip formation

Alloy type

Group DIN Relative machinability

Cast aluminiumalloys

G - AI Si 1

3G - AI Si 7

G - AI Si 9

413 G - AI Si 12

356 G - AI Si 7 Mg2 - 3

G - AI Si 11 Mg

G - AI Si 7 Cu 2

Malleablealuminium alloys AI Mg Si 1 3 - 4

ANSI

DEFLASH - inserts

CERATIZIT is again extending the standard program with a new innovative range of inserts, the DEFLASH range. This new product is specially designed for the roughing of aluminium wheels.

The new DEFLASH range of inserts offer the following advantages:

Optimized for internal and external roughing Enables a highly cost efficient machining Optimized Performance/Price ratio

The high quality and precision characterizing all CERATIZIT products for the machining of aluminium wheels are of course also valid for the DEFLASH range of inserts.

7

System descriptionfor inserts and tools

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MSS - E 25 R 00 - 16- GX24

MSS - I 50.8 R 02 - 1.57D - GX24

UT 40 - MSS - I 40 R 15 - 1.25D - GX24

UTS

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Inserts

Tools

GX 24 - 5 R 4.00 N - Code

8

H210T(K10)

H216T/H10T(K10 - K15)

AMZ(K10)

8 102 4 60

8 102 4 60

8 102 4 60

Composition:Co 6.0%; WC rest

Grain size: Fine grain grade 0.8 µm

Hardness: HV 1850

Properties/application:> Optimally suitable for super alloys, titanium, refractory metals (W, Mo), aluminium, glass & carbon fibre reinforced plastics > Low tendency to stick


Grain size: 1 µm

Hardness: HV 1630

Properties/application:> Optimally suitable for aluminium> Low tendency to stick


Grain size: 1 µm

Hardness: HV 1630

Coating specification:PVD; TiAlN; 2 - 4 µm

Properties/application:> Optimally suitable for aluminium, cast iron> Low tendency to stick

Grade description

Toughness:

Wear resistance:

Toughness:

Wear resistance:

Toughness:

Wear resistance:

9

CTD4110

8 102 4 60

PCD - Segm. length (SGL) PCD - Segm. length (SGL)

Grade description

Composition:Polycrystalline diamond (PCD)

Grain size: ~ 10 µm

Properties:> High wear resistance> Good toughness> Suitable for interrupted cuts

Toughness:

Wear resistance:

rinch

sfminch

Style -DLinch

Style -F3inch

Style -M4inch

doc max.

f/rev. max. SGL

doc max. feed SGL

doc max. feed SGL

.016

102

40 –

650

.020

– .0

04

.016

– .0

02

.157

- - - - - -

.032

.020

– .0

04

.016

– .0

02

.157

.092

– .0

20

.024

– .0

04

.236

.047 .236

.062 .315

.118 .177

.157 .197 .197 .236

Polycrystalline diamond(PCD segment brazed onto a supporting insert).

First choice with abrasive Al-Si-alloys, (>12% Si) for polish turning and industrialscale manufacturing.

Flat tops With chip breaker

Cutting data / Depth of cut / Feed rate

10

-F3

-M4

-27-27

-25-25

-35-35

-F3-F3-M4-M4

Chip grooves-25 / -27 / -35 / Diamond

Please note!The maximum values in the diagram relate to the largest inserts/corner radius available in ourprogram.

Cast and malleable aluminiumalloys with low Si content(e.g. G-AlSi2, AlMgSi)

Cast aluminium alloysin general

Cast and malleable aluminium alloys. Particularly suitable for finishing of low alloy and forged aluminium materials.

Malleable and cast aluminium alloys. Advantages in finishing with high surface quality

(polish turning) close tolerances abrasive Al Si alloys

AluminiumAluminium

Rake angle+25°

25°

11

CERATIZIT indexable insertswith “microfinish”

REM photo: rake face without „microfinish“chip particles “stuck” on the rake face

REM photo: rake face with „microfinish“the indexable insert with the “P”

„Microfinish“ is synonymous with a high polish surface finish and therefore represents the logical continuation of the advanced CERATIZIT aluminium line. „Microfinish“ is the icing on the cake!

Now the tried and tested geometries are available in their optimised versions -25P, -27P and -35P. Make sure you benefit from the advantages of the “P”, a symbol of quality.

P = Performance, Power, ProfitP = a shining Plus for you

12

External turningtools

UT40-E27D-R00-GX24-5

E..R00- .... GX24-.MSS monoUTS ... 0° Lead angle

Drawing shows right hand tool

h1 = h2

Type,ordering description d1 b l1 T f

E25R00-16-GX24-4-E R 1 - 1 6 .944 1.035 GX24-4R3.00N ..E25L00-16-GX24-4-E L 1 - 1 6 .944 1.035 GX24-4R3.00N ..

E25N00-16-GX24-4-E N 1 - 1 6 .875 .618 GX24-4R3.00N ..

E25R00-16-GX24-5-E R 1 - 1 6 .944 1.039 GX24-5R4.00N ..

E25L00-16-GX24-5-E L 1 - 1 6 .944 1.039 GX24-5R4.00N ..

E25N00-16-GX24-5-E N 1 - 1 6 .875 .657 GX24-5R4.00N ..

E32R00-20-GX24-4-E R 1.25 - 1.25 7 .944 1.285 GX24-4R3.00N ..

E32L00-20-GX24-4-E L 1.25 - 1.25 7 .944 1.285 GX24-4R3.00N ..

E32N00-20-GX24-4-E N 1.25 - 1.25 7 .875 .743 GX24-4R3.00N ..

E32R00-20-GX24-5-E R 1.25 - 1.25 7 .944 1.289 GX24-5R4.00N ..

E32L00-20-GX24-5-E L 1.25 - 1.25 7 .944 1.289 GX24-5R4.00N ..

E32N00-20-GX24-5-E N 1.25 - 1.25 7 .875 .782 GX24-5R4.00N ..

h1 = h2

Type,ordering description d1 b l1 T f

E25R00-2525M-GX24-4 R 25 - 25 150 24 26 GX24-4R3.00N ..E25L00-2525M-GX24-4 L 25 - 25 150 24 26 GX24-4R3.00N ..

E25R00-2525M-GX24-5 R 25 - 25 150 24 26 GX24-5R4.00N ..

E25L00-2525M-GX24-5 L 25 - 25 150 24 26 GX24-5R4.00N ..

E32R00-3232M-GX24-5 R 32 - 32 170 24 33 GX24-5R4.00N ..E32L00-3232M-GX24-5 L 32 - 32 170 24 33 GX24-5R4.00N ..

UT40-E27D-R00-GX24-5* R - 40 - 60 24 27 GX24-5R4.00N ..

UT40-E27D-L00-GX24-5* L - 40 - 60 24 27 GX24-5R4.00N ..

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece E25R00-16-GX24-4-E*) UT40-tool on request

RNL

RNL

Measurements in inch

Measurements in mm

13

-27PF-27DF

-25PF -35PF

-F3-M4

-DL

External turninginserts

GX24 Accurate repeatability

rType,ordering description

HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

l s doc max.

3,0 GX24-4R3.00N-25PF 25,37 6,0 3,03,0 GX24-4R3.00N-27PF 25,37 6,0 3,0

3,0 GX24-4R3.00N-F3 25,37 6,0 2,0

3,0 GX24-4R3.00N-M4 25,37 6,0 2,0

4,0 GX24-5R4.00N-25PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-27PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-35PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-27DF 25,37 8,0 4,0

4,0 GX24-5R4.00N-F3 25,37 8,0 2,0

4,0 GX24-5R4.00N-M4 25,37 8,0 2,0

Measurements in mm


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

l s doc max.

.118 GX24-4R3.00N-25PF 1.00 .236 .118

.118 GX24-4R3.00N-27PF 1.00 .236 .118

.118 GX24-4R3.00N-F3 1.00 .236 .079

.118 GX24-4R3.00N-M4 1.00 .236 .079

.118 GX24-4R3.00N-DL 1.00 .236 .079

.157 GX24-5R4.00N-25PF 1.00 .315 .157

.157 GX24-5R4.00N-27PF 1.00 .315 .157

.157 GX24-5R4.00N-35PF 1.00 .315 .157

.157 GX24-5R4.00EN-27DF 1.00 .315 .157

.157 GX24-5R4.00N-F3 1.00 .315 .079

.157 GX24-5R4.00N-M4 1.00 .315 .079

.157 GX24-5R4.00N-DL 1.00 .315 .079


Ordering example: 10 pieces GX24-4R3.00N-25P

14

�

�


SVZCR / SVZPRSVV.. 72.5°SVZ.. 100°SVH.. 107.5°


UT40-SVHCR-16

h1 = h2

Type,ordering description α d1 b l1 l2 f Type ANSI ISO

SVVCN 16-3-E 72,5° N 1 - 1 6 - .50 VCGT/VCUW 33.. 1604..SVZCR 16-3-E 100° R 1 - 1 6 1.25 1.25 VCGT/VCUW 33. 1604..

SVZCL 16-3-E 100° L 1 - 1 6 1.25 1.25 VCGT/VCUW 33. 1604..

SVHCR 16-3-E 107,5° R 1 - 1 6 - 1.25 VCGT/VCUW 33. 1604..

SVHCL 16-3-E 107,5° L 1 - 1 6 - 1.25 VCGT/VCUW 33. 1604..

SVVCN 20-3-E 72,5° N 1.25 - 1.25 7 - .625 VCGT/VCUW 33. 1604..

SVZCR 20-3-E 100° R 1.25 - 1.25 7 1.125 1.50 VCGT/VCUW 33. 1604..

SVZCL 20-3-E 100° L 1.25 - 1.25 7 1.125 1.50 VCGT/VCUW 33. 1604..

SVHCR 20-3-E 107,5° R 1.25 - 1.25 7 - 1.50 VCGT/VCUW 33. 1604..

SVHCL 20-3-E 107,5° L 1.25 - 1.25 7 - 1.50 VCGT/VCUW 33. 1604..

SVHCR 16-4-E 107,5° R 1 - 1 6 - 1.25 VCGT/VCUW 220530..

SVHCL 16-4-E 107,5° L 1 - 1 6 - 1.25 VCGT/VCUW 220530..

SVVPN 16-4-E 72,5° N 1 - 1 7.5 - .50 VPGT/VPUW 44..

SVZPR 16-4-E 100° R 1 - 1 7.5 1.125 1.25 VPGT/VPUW 44..

SVZPL 16-4-E 100° L 1 - 1 7.5 1.125 1.25 VPGT/VPUW 44..

SVHPR 16-4-E 107,5° R 1 - 1 7.5 - 1.25 VPGT/VPUW 44..

SVHPL 16-4-E 107,5° L 1 - 1 7.5 - 1.25 VPGT/VPUW 44..

SVVPN 20-4-E 72,5° N 1.25 - 1.25 7.5 - .625 VPGT/VPUW 44..

SVZPR 20-4-E 100° R 1.25 - 1.25 7.5 1.125 1.50 VPGT/VPUW 44..

SVZPL 20-4-E 100° L 1.25 - 1.25 7.5 1.125 1.50 VPGT/VPUW 44..

SVHPR 20-4-E 107,5° R 1.25 - 1.25 7.5 - 1.50 VPGT/VPUW 44..

SVHPL 20-4-E 107,5° R 1.25 - 1.25 7.5 - 1.50 VPGT/VPUW 44..

h1 = h2

Type,ordering description α d1 b l1 l2 f Type ANSI ISO

SVHCR/L 2525 M16 107,5° R/L 25 - 25 150 19,6 32 VCGT/VCUW 1604..SVZCR/L 2525 M16 100° R/L 25 - 25 150 28,5 32 VCGT/VCUW 1604..

SVHCR/L 2525 M22 107,5° R/L 25 - 25 150 19,6 32 VCGT/VCUW 220530..

SVZPR/L 2525 M22-16 100° R/L 25 - 25 150 33,5 32 VPGT/VPUW 220516..

SVHCR/L 3225 P22 107,5° R/L 32 - 25 170 19,6 32 VCGT/VCUW 220530..

SVZPL 3225 M22-16 100° L 32 - 25 150 33,5 32 VPGT/VPUW 220516..

UT40-SVHCR/L-16 107,5° R/L - 40 40 - 27 VCGT/VCUW 1604..

RNL

RNL


Measurements in mm

Lead angle

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece SVVCN 16-3-E

15

α = VCGT ... 7°VPGT ... 11°


VCGT/VCUWVPGT/VPUW

-25P -27P

Type,ordering description

HM gradeH

10T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

.016 VCGT 331FN-25P .653 3/16 3/8 .173

.016 VCGT 331FN-27 .653 3/16 3/8 .173

.016 VCUW 331FN-DL .653 3/16 3/8 .173

.032 VCGT 332FN-25P .653 3/16 3/8 .173

.032 VCGT 332FN-27 .653 3/16 3/8 .173

.032 VCUW 332FN-F3 .653 3/16 3/8 .173

.032 VCUW 332FN-M4 .653 3/16 3/8 .173

.032 VCUW 332FN-DL .653 3/16 3/8 .173

.047 VCGT 333FN-25P .653 3/16 3/8 .173

.047 VCGT 333FN-27 .653 3/16 3/8 .173

.047 VCUW 333FN-F3 .653 3/16 3/8 .173

.047 VCUW 333FN-M4 .653 3/16 3/8 .173

.047 VCUW 333FN-DL .653 3/16 3/8 .173

.032 VPUW 442FN-DL .888 1/4 1/2 .216

.047 VPGT 443FN-25P .888 1/4 1/2 .216

.047 VPUW 443FN-F3 .888 1/4 1/2 .216

.047 VPUW 443FN-DL .888 1/4 1/2 .216



HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,40,4 VCGT 160404FN-27 16,6 4,76 9,52 4,40,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,40,8 VCGT 160408FN-27 16,6 4,76 9,52 4,40,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,40,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,41,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,41,2 VCGT 160412FN-27 16,6 4,76 9,52 4,41,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,41,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,41,6 VCGT 220516FN-25P 22,1 5,56 12,7 5,51,6 VPGT 220516FN-27 22,1 5,56 12,7 5,51,6 VPUW 220516FN-F3 22,1 5,56 12,7 5,51,6 VPUW 220516FN-M4 22,1 5,56 12,7 5,53,0 VCGT 220530FN-25P 22,1 5,56 12,7 5,53,0 VCGT 220530FN-27 22,1 5,56 12,7 5,53,0 VCUW 220530FN-M4 22,1 5,56 12,7 5,5

Measurements in mm

-F3-M4

Ordering example: 10 pieces VCGT 331FN-25P

-DL

16


SRACR

SRDCNSRDCNSRACR/L


h1 = h2

Type,ordering description b l1 l2 f

SRACR 16-06-E R 1 1 6 .50 1.015 RCGT 0602MO..SRACL 16-06-E L 1 1 6 .50 1.015

SRDCN 16-06-E N 1 1 6 .50 .618

SRACR 16-08-E R 1 1 6 .625 1.015 RCGT 0803MO..

SRACL 16-08-E L 1 1 6 .625 1.015

SRDCN 16-08-E N 1 1 6 .625 .657

SRACR 16-10-E R 1 1 6 .875 1.015 RCGT 1003MO..

SRACL 16-10-E L 1 1 6 .875 1.015

SRDCN 16-10-E N 1 1 6 .875 .696

SRACR 16-12-E R 1 1 6 .875 1.015 RCGX 1204MO..SRACL 16-12-E L 1 1 6 .875 1.015

SRDCN 20-06-E N 1.25 1.25 6 .875 .743 RCGT 0602MO..

SRDCN 20-08-E N 1.25 1.25 6 .875 .782 RCGT 0803MO..

SRDCN 20-10-E N 1.25 1.25 6 .875 .821 RCGT 1003MO..

SRDCN 20-12-E N 1.25 1.25 6 .875 .861 RCGX 1204MO..

h1 = h2

Type,ordering description b l1 l2 f

SRDCN 2525 M06 N 25 25 150 12,4 12,5 RCGT 0602MO..SRGCR 2525 M06 R 25 25 150 15 32 RCGT 0602MO..

SRGCL 2525 M06 L 25 25 150 15 32 RCGT 0602MO..

SRDCN 2525 M08 N 25 25 150 16,4 12,5 RCGT 0803MO..

SRGCR 2525 M08 R 25 25 150 16 32 RCGT 0803MO..

SRGCL 2525 M08 L 25 25 150 16 32 RCGT 0803MO..

SRDCN 2525 M10 N 25 25 150 20,3 12,5 RCGT 1003MO..

SRGCR 2525 M10 R 25 25 150 17 32 RCGT 1003MO..

SRGCL 2525 M10 L 25 25 150 17 32 RCGT 1003MO..

RNL

RNL


Measurements in mm

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece SRACR 16-06-E

17


RCG..

-25P


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

s d d1

RCGT 0602MOFN -27 2,38 6,0 2,8RCGT 0803MOFN -25P 3,18 8,0 3,4

RCGT 0803MOFN -27 3,18 8,0 3,4

RCGT 1003MOFN -27 3,18 8,0 4,0

RCGX 1204MOEN -27P 4,76 12,0 4,4

Measurements in mm


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

s d d1

RCGT 0602MOFN -27 3/32 .110RCGT 0803MOFN -25P 1/8 .134

RCGT 0803MOFN -27 1/8 .134

RCGT 1003MOFN -27 1/8 .157

RCGX 1204MOEN -27P 3/16 .173


-27

Ordering example: 10 pieces RCGT 0602MOFN -27

18

/g9

1/4 - 18NPT

Lead angle

Lead angle

�

Dmax. ≤ 7.875 inch

Dmin. ≥ 11.810 inch

Internal turningtools

I50.8R00-1.57D-GX25-5-E

UT40-I40R15-1.25D-GX24-5

Deflash - bars


Type,ordering description d = d1 h2 l1 l2 l3 f α

MSS Mono - 0° Lead angleI50.8R00-1.57D-GX24-5-E R 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..I50.8L00-1.57D-GX24-5-E L 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..



MSS Mono - 15° Lead angleI50.8R15-1.57D-GX24-5-E R 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..

I50.8L15-1.57D-GX24-5-E L 2 1.875 16 3.15 5 1.375 ≥ 20° GX24-5R4.00N..

I63.5R15-1.30D-GX24-5-E R 2.5 2.375 16 3.27 5 1.625 ≥ 20° GX24-5R4.00N..I63.5L15-1.30D-GX24-5-E L 2.5 2.375 16 3.27 5 1.625 ≥ 20° GX24-5R4.00N..

MSS Mono - 27.5° Lead angleI50.8R27.5-1.10D-GX24-5-E R 2 1.875 16 2.2 5 1.375 - GX24-5R4.00N..

I50.8L27.5-1.10D-GX24-5-E L 2 1.875 16 2.2 5 1.375 - GX24-5R4.00N..

RNLMeasurements in inch

Type,ordering description d = d1 h2 l1 l2 l3 f α

MSS Mono - 5° Lead angleI40R/L05-1.00D-GX24-4 R/L 40 37 230 40 109 28 ≥ 20° GX24-4R3.00N..I40R/L05-2.00D-GX24-5 R/L 40 37 230 80 109 28 ≥ 20° GX24-5R4.00N..

MSS Mono - 15° Lead angleI40R/L15-1.38D-GX24-5 R/L 40 37 230 55 109 28 ≥ 20° GX24-5R4.00N..

I40R/L15-2.00D-GX24-5 R/L 40 37 230 80 109 28 ≥ 20° GX24-5R4.00N..

UT40-I40R/L15-1.25D-GX24-5* R/L 40 - 90 50* - 28 - GX24-5R4.00N..

MSS Mono - 27,5° Lead angleI40R/L27,5-1.38D-GX24-5 R/L 40 37 230 55 109 28 - GX24-5R4.00N..

RNL

Measurements in mm

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece I50.8R00-1.57D-GX24-5-E*) UT40-tools ans special lengths upon request

19

-27PF-27DF

-25PF -35PF

-F3-M4

-DL

Internal turninginserts

Deflash - GX24 Accurate repeatability


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

l s doc max.

3,0 GX24-4R3.00N-25PF 25,37 6,0 3,03,0 GX24-4R3.00N-27PF 25,37 6,0 3,0

3,0 GX24-4R3.00N-F3 25,37 6,0 2,0

3,0 GX24-4R3.00N-M4 25,37 6,0 2,0

4,0 GX24-5R4.00N-25PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-27PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-35PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-27DF 25,37 8,0 4,0

4,0 GX24-5R4.00N-M4 25,37 8,0 2,0

4,0 GX24-5R4.00N-F3 25,37 8,0 2,0

Measurements in mm


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

l s doc max.

.157 GX24-5R4.00N-25PF 1.00 .315 .157

.157 GX24-5R4.00N-27PF 1.00 .315 .157

.157 GX24-5R4.00N-35PF 1.00 .315 .157

.157 GX24-5R4.00EN-27DF 1.00 .315 .157

.157 GX24-5R4.00N-F3 1.00 .315 .079

.157 GX24-5R4.00N-M4 1.00 .315 .079

.157 GX24-5R4.00N-DL 1.00 .315 .079


Ordering example: 10 pieces GX24-5R4.00N-25PF

20

/g9

1/4 - 18NPT

2

1/4 - 18NPT

/g9

2

1/4 - 18NPT/g

9

2


I63.5R-93-VCGT 3-E

ID BarsVCGT 93° Lead angle


dType,ordering description h2 l1 l2 l3 f min. bore Type ANSI ISO

I63.5R-93-VCGT 3-E R 2.5 2.375 11.5 3.00 5 1.1875 2.175 VCGT/VCUW 33.. 1604..I63.5L-93-VCGT 3-E L 2.5 2.375 11.5 3.00 5 1.1875 2.175 VCGT/VCUW 33.. 1604..


I63.5R-117.5-VPGT 4-E

VPGT 117.5° Lead angle



I63.5R-117.5-VPGT 4-E R 2.5 2.375 13.5 3.00 5 1.625 2.675 VPGT/VPUW 44..

I63.5L-117.5-VPGT 4-E L 2.5 2.375 13.5 3.00 5 1.625 2.675 VPGT/VPUW 44..


I63.5R-93-VCGT 3-E

VPGT 132.5° Lead angle



I63.5R-132.5-VPGT 4-E R 2.5 2.375 11.5 2.00 5 1.50 3.125 VPGT/VPUW 44..I63.5L-132.5-VPGT 4-E L 2.5 2.375 11.5 2.00 5 1.50 3.125 VPGT/VPUW 44..


Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece I63.5R-93-VCGT 3-E

21

α = VCGT ... 7°VPGT ... 11°


ID BarsVCGT/VCUWVPGT/VCUW

-25P -27P


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

.016 VCGT 331FN-25P .653 3/16 3/8 .173

.016 VCGT 331FN-27 .653 3/16 3/8 .173

.016 VCUW 331FN-DL .653 3/16 3/8 .173

.032 VCGT 332FN-25P .653 3/16 3/8 .173

.032 VCGT 332FN-27 .653 3/16 3/8 .173

.032 VCUW 332FN-F3 .653 3/16 3/8 .173

.032 VCUW 332FN-M4 .653 3/16 3/8 .173

.032 VCUW 332FN-DL .653 3/16 3/8 .173

.047 VCGT 333FN-25P .653 3/16 3/8 .173

.047 VCGT 333FN-27 .653 3/16 3/8 .173

.047 VCUW 333FN-F3 .653 3/16 3/8 .173

.047 VCUW 333FN-M4 .653 3/16 3/8 .173

.047 VCUW 333FN-DL .653 3/16 3/8 .173

.032 VPUW 442FN-DL .888 1/4 1/2 .216

.047 VPGT 443FN-25P .888 1/4 1/2 .216

.047 VPUW 443FN-F3 .888 1/4 1/2 .216

.047 VPUW 443FN-DL .888 1/4 1/2 .216



HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,40,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4

0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4

0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4

0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4

0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4

1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4

1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4

1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4

1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4

Measurements in mm

-F3-M4


-DL

22

/g9

1/4 - 18NPT1/4 - 18NPT


A40S-SVXCR-22

ID BarsSVX ... 130° Lead angle


dType,ordering description h2 l1 l2 f min. bore Type ANSI ISO

A24U-SVXPR 4-E R 1 1/2 1.421 14 3.15 1.06 2.165 VPGT/VPUW 44..A24U-SVXPL 4-E L 1 1/2 1.421 14 3.15 1.06 2.165 VPGT/VPUW 44..

A32U-SVXPR 4-E R 2 1.921 14 3.15 1.315 2.756 VPGT/VPUW 44..A32U-SVXPL 4-E L 2 1.921 14 3.15 1.315 2.756 VPGT/VPUW 44..

A24U-SVXCR 4-E R 1 1/2 1.421 14 3.15 1.06 2.165 VCGT/VCUW 220530..

A24U-SVXCL 4-E L 1 1/2 1.421 14 3.15 1.06 2.165 VCGT/VCUW 220530..

A32U-SVXCR 4-E R 2 1.921 14 3.15 1.315 2.756 VCGT/VCUW 220530..

A32U-SVXCL 4-E L 2 1.921 14 3.15 1.315 2.756 VCGT/VCUW 220530..



A40S-SVXCR 22 R 40 37 230 80 27 45 VC.. 220530..

A40S-SVXCL 22 L 40 37 230 80 27 45 VC.. 220530..

A40S-SVXPR 22-16 R 40 37 250 80 27 45 VP.. 220516..

A40S-SVXPL 22-16 L 40 37 250 80 27 45 VP.. 220516..

RNLMeasurements in mm

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece A24U-SVXPR 4-E

23

α = VCGT ... 7°VPGT ... 11°

Internal toolsinserts

VCGT/VCUWVPGT/VPUW

-25P -27P


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

.032 VPUW 442FN-DL .888 1/4 1/2 .216

.047 VPGT 443FN-25P .888 1/4 1/2 .216

.047 VPUW 443FN-F3 .888 1/4 1/2 .216

.047 VPUW 443FN-DL .888 1/4 1/2 .216



HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

1,6 VCGT 220516FN-25P 22,1 5,56 12,7 5,5

1,6 VPGT 220516FN-27 22,1 5,56 12,7 5,5

1,6 VPUW 220516FN-F3 22,1 5,56 12,7 5,5

1,6 VPUW 220516FN-M4 22,1 5,56 12,7 5,5

3,0 VCGT 220530FN-25P 22,1 5,56 12,7 5,5

3,0 VCGT 220530FN-27 22,1 5,56 12,7 5,5

3,0 VCUW 220530FN-M4 22,1 5,56 12,7 5,5

Measurements in mm

-F3-M4

Ordering example: 10 pieces VPUW 442FN-DL

-DL

24

/g9

1/4 - 18NPT1/4 - 18NPT

d = d1

Type,ordering description h2/d2 l1 l2 f min. bore Type ANSI ISO

A32S-SVQCR 16 R 32 31 250 50 22 40 VCGT/VCUW 1604..A32S-SVQCL 16 L 32 31 250 50 22 40 VCGT/VCUW 1604..

A40T-SVQCR 16 R 40 39 300 60 27 49 VCGT/VCUW 1604..

A40T-SVQCL 16 L 40 39 300 60 27 49 VCGT/VCUW 1604..

UT40-32F-SVQCR-16 R 40 32 80 65 22 40 VCGT/VCUW 1604..

UT40-32F-SVQCL-16 L 40 32 80 65 22 40 VCGT/VCUW 1604..

RNL


UT40-32F-SVQCR-16

A...-SVQCR-16Hub, ID BarsSVQ. 107.5° Lead angle


d = d1


A20U-SVQCR 3-E R 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..A20U-SVQCL 3-E L 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..

A24U-SVQCR 3-E R 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..A24U-SVQCL 3-E L 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..

A32U-SVQPR 4-E R 2 1.921 14 3.15 1.315 2.765 VPGT/VPUW 44..

A32U-SVQPL 4-E L 2 1.921 14 3.15 1.315 2.765 VPGT/VPUW 44..


Measurements in mm

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece A20U-SVQCR 3-E

25

α = VCGT ... 7°


-25P -27

Hub, ID BarsVCGT/VCUWVPGT/VPUW

-F3-M4-25P


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

.016 VCGT 331FN-25P .653 3/16 3/8 .173

.016 VCGT 331FN-27 .653 3/16 3/8 .173

.016 VCUW 331FN-DL .653 3/16 3/8 .173

.032 VCGT 332FN-25P .653 3/16 3/8 .173

.032 VCGT 332FN-27 .653 3/16 3/8 .173

.032 VCUW 332FN-F3 .653 3/16 3/8 .173

.032 VCUW 332FN-M4 .653 3/16 3/8 .173

.032 VCUW 332FN-DL .653 3/16 3/8 .173

.047 VCGT 333FN-25P .653 3/16 3/8 .173

.047 VCGT 333FN-27 .653 3/16 3/8 .173

.047 VCUW 333FN-F3 .653 3/16 3/8 .173

.047 VCUW 333FN-M4 .653 3/16 3/8 .173

.047 VCUW 333FN-DL .653 3/16 3/8 .173

.032 VPUW 442FN-DL .888 1/4 1/2 .216

.047 VPGT 443FN-25P .888 1/4 1/2 .216

.047 VPUW 443FN-F3 .888 1/4 1/2 .216

.047 VPUW 443FN-DL .888 1/4 1/2 .216



HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,40,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4

0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4

0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4

0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4

0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4

1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4

1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4

1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4

1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4

Measurements in mm


-DL

26

/g9

1/4 - 18NPT1/4 - 18NPT

d = d1


A32S-SVUCR 16 R 32 31 250 50 22 40 VCGT/VCUW 1604..A32S-SVUCL 16 L 32 31 250 50 22 40 VCGT/VCUW 1604..

A40T-SVUCR 16 R 40 39 300 60 27 49 VCGT/VCUW 1604..

A32T-SVUCL 16 L 40 39 300 60 27 49 VCGT/VCUW 1604..

UT40-32F-SVUCR-16 R 40 32 80 65 22 40 VCGT/VCUW 1604..

UT40-32F-SVUCL-16 L 40 32 80 65 22 40 VCGT/VCUW 1604..

RNL


UT40-32F-SVUCR-16

A...-SVUCR-16HubSVU.. 93° Lead angle


d = d1


A20U-SVUCR 3-E R 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..A20U-SVUCL 3-E L 1 1/4 1.211 14 2.00 0.87 1.80 VCGT/VCUW 33.. 1604..

A24U-SVUCR 3-E R 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..A24U-SVUCL 3-E L 1 1/2 1.461 14 2.40 1.06 2.165 VCGT/VCUW 33.. 1604..

A32U-SVUCR 3-E R 2 1.921 14 4 1.06 2.165 VCGT/VCUW 33.. 1604..A32U-SVUCL 3-E L 2 1,920 14 4 1.06 2.165 VCGT/VCUW 33.. 1604..

A32U-SVUPR 4-E R 2 1.921 14 3.15 1.315 2.765 VPGT/VPUW 44..

A32U-SVUPL 4-E L 2 1,921 14 3.15 1.315 2.765 VPGT/VPUW 44..


Measurements in mm

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece A20U-SVUCR 3-E

27

α = VCGT ... 7°


-25P -27

VCGT/VCUWVPGT/VPUW

-F3-M4-25P


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

.016 VCGT 331FN-25P .653 3/16 3/8 .173

.016 VCGT 331FN-27 .653 3/16 3/8 .173

.016 VCUW 331FN-DL .653 3/16 3/8 .173

.032 VCGT 332FN-25P .653 3/16 3/8 .173

.032 VCGT 332FN-27 .653 3/16 3/8 .173

.032 VCUW 332FN-F3 .653 3/16 3/8 .173

.032 VCUW 332FN-M4 .653 3/16 3/8 .173

.032 VCUW 332FN-DL .653 3/16 3/8 .173

.047 VCGT 333FN-25P .653 3/16 3/8 .173

.047 VCGT 333FN-27 .653 3/16 3/8 .173

.047 VCUW 333FN-F3 .653 3/16 3/8 .173

.047 VCUW 333FN-M4 .653 3/16 3/8 .173

.047 VCUW 333FN-DL .653 3/16 3/8 .173

.032 VPUW 442FN-DL .888 1/4 1/2 .216

.047 VPGT 443FN-25P .888 1/4 1/2 .216

.047 VPUW 443FN-F3 .888 1/4 1/2 .216

.047 VPUW 443FN-DL .888 1/4 1/2 .216



HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,40,4 VCGT 160404FN-27 16,6 4,76 9,52 4,4

0,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,4

0,8 VCGT 160408FN-27 16,6 4,76 9,52 4,4

0,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,4

0,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,4

1,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,4

1,2 VCGT 160412FN-27 16,6 4,76 9,52 4,4

1,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,4

1,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,4

Measurements in mm


-DL

28


Front, “mirror”MSS mono ...

h1 = h2 bType,ordering description l1 T f

E25N00-16-GX24-4-E N 1 1 6 .875 .618 GX24-4R3.00N..E25N00-16-GX24-5-E N 1 1 6 .875 .657 GX24-5R4.00N..

E32N00-20-GX24-4-E N 1.25 1.25 7 .875 .743 GX24-4R3.00N..

E32N00-20-GX24-5-E N 1.25 1.25 7 .875 .782 GX24-5R4.00N..


E25N00- .... GX24-.

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece E25N00-16-GX24-4-E

29

-27PF-27DF

-25PF -35PF

-F3-M4

-DL


Front, “mirror” - GX24 Accurate repeatability


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

l s doc max.

3,0 GX24-4R3.00N-25PF 25,37 6,0 3,03,0 GX24-4R3.00N-27PF 25,37 6,0 3,0

3,0 GX24-4R3.00N-F3 25,37 6,0 2,0

3,0 GX24-4R3.00N-M4 25,37 6,0 2,0

4,0 GX24-5R4.00N-25PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-27PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-35PF 25,37 8,0 4,0

4,0 GX24-5R4.00N-27DF 25,37 8,0 4,0

4,0 GX24-5R4.00N-F3 25,37 8,0 2,0

4,0 GX24-5R4.00N-M4 25,37 8,0 2,0

Measurements in mm


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

l s doc max.

.118 GX24-4R3.00N-25PF 1.00 .236 .118

.118 GX24-4R3.00N-27PF 1.00 .236 .118

.118 GX24-4R3.00N-F3 1.00 .236 .079

.118 GX24-4R3.00N-M4 1.00 .236 .079

.118 GX24-4R3.00N-DL 1.00 .236 .079

.157 GX24-5R4.00N-25PF 1.00 .315 .157

.157 GX24-5R4.00N-27PF 1.00 .315 .157

.157 GX24-5R4.00N-35PF 1.00 .315 .157

.157 GX24-5R4.00EN-27DF 1.00 .315 .157

.157 GX24-5R4.00N-F3 1.00 .315 .079

.157 GX24-5R4.00N-M4 1.00 .315 .079

.157 GX24-5R4.00N-DL 1.00 .315 .079


Ordering example: 10 pieces GX24-4R3.00N-25P

30

�

bType,ordering description h2 l1 l2 f d1 Type ANSI ISO

SVHCR 2525 M16 R 25 25 150 19,6 32 - VCGT 1604..SVHCL 2525 M16 L 25 25 150 19,6 32 - VCGT 1604..

SVHCR 2525 M22 R 25 25 150 19,6 32 - VCGT 200530..SVHCL 2525 M22 L 25 25 150 19,6 32 - VCGT 200530..

SVHCR 3225 P22 R 25 32 170 19,6 32 - VCUW 200530..SVHCL 3225 P22 L 25 32 170 19,6 32 - VCUW 200530..

UT40-SVHCR-16 R - - 40 - 27 40 VCUW 1604..

UT40-SVHCL-16 L - - 40 - 27 - VCUW 1604..

RNL


UT40-SVHCR-16SVHCR

Front, “mirror”SVH.. 107.5° Lead angle



SVHCR 16-3-E R 1 1 6 - 1.25 - VCGT/VCUW 33.. 1604..SVHCL 16-3-E L 1 1 6 - 1.25 - VCGT/VCUW 33.. 1604..

SVHCR 16-4-E R 1 1 6 - 1.25 - VCGT/VCUW 220530..SVHCL 16-4-E L 1 1 6 - 1.25 - VCGT/VCUW 220530..

SVHPR 20-4-E R 1.25 1.25 6 - 1.50 - VPGT/VPUW 44..

SVHPL 20-4-E L 1.25 1.25 6 - 1.50 - VPGT/VPUW 44..


Measurements in mm


SVXPR 16-4-E R 1 1 6 1.50 1.25 - VPGT/VCUW 44..SVXPL 16-4-E L 1 1 6 1.50 1.25 - VPGT/VCUW 44..


SVX.. 140° Lead angle SVXCR

SVH.. 107.5° Lead angle

Lead angle

Lead angle

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece SVHCR 16-3-E

31

α = VCGT ... 7°VPGT ... 11°


Front, “mirror”

-25P -27P


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

.016 VCGT 331FN-25P .653 3/16 3/8 .173

.016 VCGT 331FN-27 .653 3/16 3/8 .173

.016 VCUW 331FN-DL .653 3/16 3/8 .173

.032 VCGT 332FN-25P .653 3/16 3/8 .173

.032 VCGT 332FN-27 .653 3/16 3/8 .173

.032 VCUW 332FN-F3 .653 3/16 3/8 .173

.032 VCUW 332FN-M4 .653 3/16 3/8 .173

.032 VCUW 332FN-DL .653 3/16 3/8 .173

.047 VCGT 333FN-25P .653 3/16 3/8 .173

.047 VCGT 333FN-27 .653 3/16 3/8 .173

.047 VCUW 333FN-F3 .653 3/16 3/8 .173

.047 VCUW 333FN-M4 .653 3/16 3/8 .173

.047 VCUW 333FN-DL .653 3/16 3/8 .173

.032 VPUW 442FN-DL .888 1/4 1/2 .216

.047 VPGT 443FN-25P .888 1/4 1/2 .216

.047 VPUW 443FN-F3 .888 1/4 1/2 .216

.047 VPUW 443FN-DL .888 1/4 1/2 .216



HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

r l s d = IC d1

0,4 VCGT160404FN-25P 16,6 4,76 9,52 4,40,4 VCGT 160404FN-27 16,6 4,76 9,52 4,40,8 VCGT 160408FN-25P 16,6 4,76 9,52 4,40,8 VCGT 160408FN-27 16,6 4,76 9,52 4,40,8 VCUW 160408FN-F3 16,6 4,76 9,52 4,40,8 VCUW 160408FN-M4 16,6 4,76 9,52 4,41,2 VCGT 160412FN-25P 16,6 4,76 9,52 4,41,2 VCGT 160412FN-27 16,6 4,76 9,52 4,41,2 VCUW 160412FN-F3 16,6 4,76 9,52 4,41,2 VCUW 160412FN-M4 16,6 4,76 9,52 4,43,0 VCGT 220530FN-25P 22,1 5,56 12,7 5,53,0 VCGT 220530FN-27 22,1 5,56 12,7 5,53,0 VCUW 220530FN-M4 22,1 5,56 12,7 5,5

Measurements in mm

-F3-M4


-DL

32

bType,ordering description h2 l1 l2 f d1

SRDCN 2525 M06 N 25 25 150 12,4 12,5 - RCGT 0602MO..SRDCN 2525 M08 N 25 25 150 16,4 12,5 - RCGT 0803MO..

SRDCN 2525 M10 N 25 25 150 20,3 12,5 - RCGT 1003MO..

UT40-SRDCN 06 N - - 40 - 0 40 RCGT 0602MO..

UT40-SRDCN 08 N - - 40 - 0 40 RCGT 0803MO..

UT40-SRDCN 10 N - - 40 - 0 40 RCGT 1003MO..

RNL


UT40-SRDCN ..

Front, “mirror”SRDCN


bType,ordering description h2 l1 l2 f d1

SRDCN 16-06-E N 1 1 6 .500 .618 - RCGT 0602MO..SRDCN 16-08-E N 1 1 6 .625 .657 - RCGT 0803MO..

SRDCN 16-10-E N 1 1 6 .875 .696 - RCGT 1003MO..

SRDCN 20-06-E N 1.25 1.25 6 .875 .743 - RCGT 0602MO..

SRDCN 20-08-E N 1.25 1.25 6 .875 .782 - RCGT 0803MO..

SRDCN 20-10-E N 1.25 1.25 6 .875 .821 - RCGT 1003MO..

SRDCN 20-12-E N 1.25 1.25 6 .875 .861 - RCGX 1204MO..


Measurements in mm

SRDCN

Tools supplied with clamping screw but without indexable insert.Ordering example: 1 piece SRDCN 16-06-E

33


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

s d d1

RCGT 0602MOFN -27 2,38 6,0 2,8RCGT 0803MOFN -25P 3,18 8,0 3,4

RCGT 0803MOFN -27 3,18 8,0 3,4

RCGT 1003MOFN -27 3,18 8,0 4,0

RCGX 1204MOEN -27P 4,76 12,0 4,4


Front, “mirror”RCG..

-25P -27

Measurements in mm


HM grade

H10

T

H21

0T

H21

6T

AM

Z

CTD

4110

s d d1

RCGT 0602MOFN -27 3/32 .110RCGT 0803MOFN -25P 1/8 .134

RCGT 0803MOFN -27 1/8 .134

RCGT 1003MOFN -27 1/8 .157

RCGX 1204MOEN -27P 3/16 .173


Ordering example: 10 pieces RCGT 0602MOFN -27

34

Wear is caused through simultaneous mechanical and thermal stress to the cutting edge.The most common causes are:

> Mechanical abrasion> Oxidation> Diffusion

With increasing cutting temperature the thermally caused wear types of oxidation and diffusion prevail.

Cutting temperature and wear depend decisively upon the machining conditions.

Wea

r

Wea

r

Cutting temperature Increase of ap; f; vc

a = Diffusionb = Mechanical abrasionc = Oxidationd = Others

Cuttin

g sp

eed

Cutting depth

Feed rate

Workpiece material Type of treatment / alloy VD

I 332

3G

roup

Har

dnes

s

HB

N

Aluminium wrought alloysnon hardened 21 60

hardened 22 100

Aluminium cast alloys

non hardened < 12% Si 23 80

hardened < 12% Si 24 90

non hardened > 12% Si 25 130

Copper andcopper alloys(bronze, brass)

machining alloy stock (1% Pb) 26 –

brass, red bronze 27 –

bronze 28 90

lead-free copper and electrolytic copper 29 100

Non metal materials

thermosetting plastics 29 100

fi bre reinforced plastics 29 –

hard rubber 30 –

Cutting data / Causes of wear

35

Abrasion on fl ank, normal wear after a certain machining time.

> Cutting speed too high> Carbide grade with too low wear

resistance> Feed rate too low (insufficent chip thickness)

> Reduce cutting speed> Select more wear resistant carbide grade> Adapt feed rate to cutting speed and cut-

ting depth (increase feed rate)

Reasons: Remedies:

Flank wear

Reasons: Remedies:

> Lack of cooling / lubrication> Cutting speed too low> Rake angle too small> Wrong cutting material

> Use emulsion with higher concentration> Increase cutting speed> Increase rake angle> Apply PVD coating> Apply PCD

Built-up material / edges occur when the chip is not evacuated properly due to a lack of cooling or too low speed.

Built-up edges

Reasons: Remedies:

> Too high cutting speed and / or feed rate

> Insufficient coolant supply> Rake angle too shallow> Grade with insufficient wear

resistance

> Reduce cutting speed and / or feed rate> Increase coolant quantity and / or pres-

sure, optimise coolant supply> Use grade which is more resistant to cra-

tering

Cratering

H210T H216T/H10T AMZ CTD4110

vc [sfm]

vc [sfm]

vc [sfm]

vc [sfm]

960 - 9600 960 - 8000 960 - 10240 960 - 10240

640 - 8000 640 - 6400 640 - 8960 640 - 8960

1280 - 6400 1280 - 4800 1280 - 6400 1280 - 6400

1280 - 5760 1280 - 4800 1280 - 6400 1280 - 6400

640 - 3200 640 - 2560 640 - 3840 640 - 3840

800 - 2560 800 - 1920 800 - 3200 800 - 3200

640 - 2560 640 - 1920 640 - 3200 640 - 3200

480 - 1920 480 - 1280 480 - 2560 480 - 2560

480 - 1280 480 - 960 480 - 1600 480 - 1600

320 - 704 256 - 576 256 - 640 256 - 640

256 - 640 192 - 480 256 - 704 256 - 704

320 - 640 320 - 800 320 - 1024 320 - 1024

Cutting data / Forms and reasons for wear

36

Clamping screw

Torque key

Shim Nut Ejector Spray nozzle

O-Ring

Spare partsExternal tool holders

for indexable insert with1) r = 0,4 mm / 1/64 inch 0,8 mm / 1/32 inch2) r = 1,2 mm / 3/64 inch

Size / Torx

78 12 115 M6 x 20 / DIN 912

78 15 101 M2,5 x 6 / T08

78 15 102 M3,5 x 11 / T15

78 52 015 M4 x 10 / DIN 913

78 79 060 M6 x 16 / DIN 912

Size / Torx

78 83 202 M4,5 x 12 / T15

78 83 203 M3 x 7,3 / T08

78 83 209 M3,5 x 8,6 / T15

78 18 429 M4 x 11 / T15

Ordering numbers for spare parts

Toolholder Completeset

Clampingscrew

Torquekey Shim Nut Ejector Spray

nozzel O-ring ToolholderID-Bars without O-ring

E25R00-16-GX24-4-E

-- 78 12 115 78 12 301 -- -- -- -- --

E25R00-2525M-GX24-4E25L00-16-GX24-4-E E25L00-2525M-GX24-4E25N00-16-GX24-4-EE25R00-16-GX24-5-E E25R00-2525M-GX24-5E25L00-16-GX24-5-E E25L00-2525M-GX24-5E25N00-16-GX24-5-EE32R00-20-GX24-4-EE32L00-20-GX24-4-EE32N00-20-GX24-4-EE32R00-20-GX24-5-E E32R00-3232M-GX24-5E32L00-20-GX24-5-E E32L00-3232M-GX24-5E32N00-20-GX24-5-E

78 02 180 78 96 904 78 96 900 UT40-E27D-R/L00-GX24-5*SVVCN 16-3-E

78 15 901 1)78 15903 2) 78 15 102 78 83 301 78 15 002 1)

78 15 003 2) 78 83 102 -- -- --SVZCR 16-3-E SVZCR 2525 M16SVZCL 16-3-E SVZCL 2525 M16SVHCR 16-3-E SVHCR 2525 M16SVHCL 16-3-E SVHCL 2525 M16SVVCN 20-3-E

78 15 901 1)78 15903 2) 78 15 102

78 83 301

78 15 002 1)78 15 003 2) 78 83 102

-- -- --

SVZCR 20-3-ESVZCL 20-3-ESVHCR 20-3-ESVHCL 20-3-ESVHCR 16-4-E 78 83 911

78 83 202

78 15 004 78 83 101 SVHCR 2525 M22 / SVHCR 3225 P22SVHCL 16-4-E SVHCL 2525 M22 / SVHCL 3225 P22SVVPN 16-4-E

-- -- --

SVZPR 16-4-ESVZPL 16-4-ESVHPR 16-4-ESVHPL 16-4-ESVVPN 20-4-ESVZPR 20-4-ESVZPL 20-4-ESVHPR 20-4-ESVHPL 20-4-E

78 83 912 78 15 005 78 83 101 SVZPR/L 2525 M22-16 / SVZPL 3225 M22-1678 15 901 1)78 15 903 2) 78 15 102 78 83 301 78 15 002 1)

78 15 003 2) 78 83 102 -- -- 78 96 900 UT40-SVHCR/L-16

SRACR 16-06-E --78 15 101

77 24 106

-- -- -- -- -- SRGCR 2525 M06SRACL 16-06-E SRGCL 2525 M06SRDCN 16-06-E SRDCN 2525 M06SRACR 16-08-E --

78 83 203-- -- -- -- -- SRGCR 2525 M08

SRACL 16-08-E SRGCL 2525 M08SRDCN 16-08-E SRDCN 2525 M08SRACR 16-10-E

78 17 902 78 15 10278 83 301

78 17 002 78 83 102-- -- -- SRGCR 2525 M10

SRACL 16-10-E SRGCL 2525 M10SRDCN 16-10-E SRDCN 2525 M10SRACR 16-12-E

--78 18 429 -- -- -- -- --

SRACL 16-12-ESRDCN 20-06-E 78 15 101 77 24 106 -- -- -- -- --SRDCN 20-08-E 78 83 203 77 24 106SRDCN 20-10-E 78 17 902 78 15 102 78 83 301 78 17 002 78 83 102SRDCN 20-12-E -- 78 18 429 78 83 301

inch mm

Complete set

37

Clamping screw

Torquekey

Shim Nut Ejector Spray nozzle

O-Ring

Spare partsInternal tool holders

for indexable insert with1) r = 0,4 mm / 1/64 inch 0,8 mm / 1/32 inch2) r = 1,2 mm / 3/64 inch

Size

78 83 101 M4,5

78 83 102 M3,5

Size / Torx

77 24 103 T15

77 24 106 T08

78 12 31 SW 5

78 83 301 T15 / SW 3,5 / SW 4,5

78 97 207 T20

Complete set

Ordering numbers for spare parts

Toolholder Completeset

Clampingscrew

Torquekey Shim Nut Ejector Spray

nozzel O-ring ToolholderID-Bars without O-ring

MSS Mono - 0° Lead angleI50.8R00-1.57D-GX24-5-E 78 79 060 78 12 301 -- -- 78 02 180 78 96 904 111 89 306I50.8L00-1.57D-GX24-5-EMSS Mono - 2° Lead angleI50.8R02-1.57D-GX24-5-E 78 79 060 78 12 301 78 02 180 78 96 904 111 89 306I50.8L02-1.57D-GX24-5-EMSS Mono - 5° Lead angleI50.8R05-1.80D-GX24-5-E 78 79 060 78 12 301 78 02 180 78 96 904 111 89 306 I40R05-2.00D-GX24-5I50.8L05-1.80D-GX24-5-E I40L05-2.00D-GX24-5

-- 78 79 060 78 12 301 -- -- 78 02 180 78 96 904 -- I40R/L05-1.00D-GX24-4MSS Mono - 15° Lead angleI50.8R15-1.57D-GX24-5-E

-- 78 79 060 78 12 301 -- -- 78 02 180 78 96 904

111 89 306 I40R15-1.38D-GX24-5 / I40R15-2.00D-GX24-5I50.8L15-1.57D-GX24-5-E I40L15-1.38D-GX24-5 / I40L15-2.00D-GX24-5I63.5R15-1.30D-GX24-5-E 111 89 307I63.5L15-1.30D-GX24-5-E

78 96 900 UT40-I40R/L15-1.25D-GX24-5*MSS Mono - 27.5° Lead angleI50.8R27.5-1.10D-GX24-5-E

--

78 79 060 78 12 301

-- --

78 02 180 78 96 904 111 89 306 I40R27,5-1.38D-GX24-5I50.8L27.5-1.10D-GX24-5-E I40L27,5-1.38D-GX24-5I63.5R-93-VCGT 3-E 78 15 102

78 83 301 -- --

111 89 307

I63.5R-93-VCGT 3-EI63.5R-117.5-VPGT 4-E

78 83 202

I63.5R-117.5-VPGT 4-EI63.5R-132.5-VPGT 4-EI63.5R-132.5-VPGT 4-EA24U-SVXPR 4-E 111 89 312A24U-SVXPL 4-EA32U-SVXPR 4-E 111 89 306A32U-SVXPL 4-EA24U-SVXCR 4-E 111 89 312 A40S-SVXCR 22A24U-SVXCL 4-E A40S-SVXCL 22A32U-SVXCR 4-E 111 89 306A32U-SVXCL 4-E

-- 78 83 202

78 83 301

-- --

-- --

-- A40S-SVXPR/L 22-16A20U-SVQCR 3-E

78 15 901 1)78 15 903 2) 78 15 102 78 15 002 1)

78 15 003 2)78 83 102

111 89 605 A32S-SVQCR 16A20U-SVQCL 3-E A32S-SVQCL 16A24U-SVQCR 3-E 111 89 312 A40T-SVQCR 16A24U-SVQCL 3-E A40T-SVQCL 16

78 15 901 1)78 15 903 2) 78 15 102 78 15 002 1)

78 15 003 2) 78 96 900 UT40-32F-SVQCR/L-16UT40-32F-SVUCR/L-16

A32U-SVQPR 4-E -- 78 83 202 -- -- 111 89 306A32U-SVQPL 4-E 78 83 202A20U-SVUCR 3-E 78 15 901 1)

78 15 903 2)78 15 102 78 15 002 1)

78 15 003 2)

78 83 102

111 89 605 A32S-SVUCR 16A20U-SVUCL 3-E 78 15 102 A32S-SVUCL 16A24U-SVUCR 3-E

--

78 15 102

--

111 89 312 A40T-SVUCR 16A24U-SVUCL 3-E 78 15 102 A40T-SVUCL 16A32U-SVUCR 3-E 78 15 102

111 89 306A32U-SVUCL 3-E 78 15 102A32U-SVUPR 4-E 78 83 202 --A32U-SVUPL 4-E 78 83 202

78 15 901 1)78 15 903 2) 78 15 102 78 83 301 78 15 002 1)

78 15 003 2) 78 83 102 -- -- 78 96 900 UT40-SVHCR/L-16

inch mm

38

Solid carbide boring toolfor the production of:

● valve holes● lug holes

Tools are produced according to customer drawings. You can use all standard tool adapters.

The micro-grain grade TSM 20 is applied because of its lowbreakage tendency. This results in an extremely high process safety.

Insert boring toolfor the production of:

● screw holes

Tools are produced accordingto customer drawings. You can use all standardtool adapters.

For your inquiry or order we need:

● detailed description of valve or screw holes

● type of tool: solid carbide with or without internal coolant supply

● tool shank● quantity

Tooling solutionsfor valve ans screw holes

Lug holes

Valveholes

39

CERATIZIT Optimized Tooling Solutions

7895421 ... 100°

Inserts


7895421* ? 1.575 1.516 9.843 2.756 .945 1.968 VCGT/DCGT 33../32.. 1604../11T3..

7895422* ? 1.575 1.516 11.811 3.425 .945 1.968 VCGT/DCGT 33../21.. 1604../0702..


For your inquiry or order we need:

detailed information about the workpiece profile

machining operations material machining methods

7895422 ... 107,5°

CERATIZIT is the recognised as one of the world leading companies when it comes to aluminium wheel machining. Our long and profound engineering expertise and application know-how make us a good and reliable partner.

OEM – Capability / Machining solution

CERATIZIT aluminium wheel specialists will work in partnership with you and your machine tool manufacturer from the very beginning of the planning process. Such early involvement means that -based on our expertise in machining processes and applications - we can help you develop the best suited machining solution matching your particular cost and productivity requirements.

Our aim is to deliver fully tooled-up machines that start repaying their investment costs from day one, using the best tooling, the best cutting data and the best conditions to optimise your manufacturing process.

If you want to improve the machining process in your existing machines, we can prepare detailed process proposals, including:

Process definition Time study details Co-ordination with the machine supplier A complete tooling package suited to your needs

Special Tool Example

adapter / machine cutting parameters surface quality tolerances quantity

*) upon request

www.ceratizit.com - just a click.261/0W

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serv

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.

261 USA 08.04

Headquarters: CERATIZIT S.A.Main site LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.: +352 312 085-1Fax: +352 311 911E-Mail: [email protected]

Main site AustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 (5672) 200-0Fax: +43 (5672) 200-502 E-Mail: [email protected]

USACERATIZIT USA Inc.777 Old Clemson RoadColumbiaSouth Carolina 29229Toll free: +1 (800) 334 1165Tel.: +1 (803) 736 1900Fax: +1 (803) 736 1902E-Mail: [email protected]

7000342

gd_kt_pro-0261-0804_#sus_#abs_#v1

Documents

mm h210t h216t

25p vpuw 443fn

dl vpuw 442fn

external turninginserts front

external turningtools front

f3 vpuw 220516fn

f3 vpuw 443fn

f3 vcuw 160412fn